KLS Martin Independant IDP 101 S Instructions For Use Manual

Suspension arm system
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English
90-030-52-10
Revision 1
Date of Release: 2016-05
Suspension Arm System Independant
IDP 101 S air plus and IDP 101 S XL
Instructions for Use
®
IDP 101 S,

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Summary of Contents for KLS Martin Independant IDP 101 S

  • Page 1 ® Suspension Arm System Independant IDP 101 S, IDP 101 S air plus and IDP 101 S XL English Instructions for Use 90-030-52-10 Revision 1 Date of Release: 2016-05...
  • Page 2 Symbol Explanation Safety alert symbol CAUTION Indicates a situation which, if not avoided, could result in minor or moderate injury. WARNING Indicates a situation which, if not avoided, could result in death or serious injury. DANGER Indicates a situation which, if not avoided, will result in death or serious injury.
  • Page 3 Tightening torque Warns against falling down of the suspension arm system due to insufficiently tightened fastening screws. Information on minimum and maximum temperature for storage and transportation. See section 12.2 “Technical Data”, page 56. Information on minimum and maximum atmospheric pressure for storage and transportation.
  • Page 4: Table Of Contents

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Contents Terms & Acronyms .................. 7 Product Liability and Warranty ............7 General Information ................7 Scope of Delivery .................. 8 Intended Purpose .................. 9 1.3.1 Improper Use ....................10 1.3.2 Contraindications ...................
  • Page 5 Instructions for Use ® Suspension Arm System Independant IDP 101 S Replacing an End Device ............. 32 Adjustment Work ............... 33 General Safety Notes ................33 Adjusting the Mechanical Brake of the Extension Arm and Spring Arm (IDP 101 S air plus only) ..............34 ®...
  • Page 6 Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.2 Technical Data ..................56 12.2.1 Dead weight ....................56 12.2.2 Maximum Load-Bearing Capacity ..............57 12.2.3 Brake torque ....................57 12.2.4 General Technical Data ................... 58 12.3 Permissible Adaptions ................59 Inspection Plan ................
  • Page 7: Terms & Acronyms

    We are the manufacturer of this product: Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · D-78532 Tuttlingen · Germany Postfach 60 · D-78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com ·...
  • Page 8: Scope Of Delivery

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Scope of Delivery Canopy • Extension arm • for dual-arm version in differing lengths • Spring arm height-adjustable • Console tube in variable length for compensating differing ceiling heights ®...
  • Page 9: Intended Purpose

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Intended Purpose The suspension arm systems IDP 101 S are individually equipped. Depending on version • and fitted equipment, they can be used for the following: — carrying and positioning of medical end devices in the operating room, in intensive care, and in other medical environments.
  • Page 10: Improper Use

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 1.3.1 Improper Use The suspension arm system and its components must not be loaded beyond their maximum load-bearing capacity, see section 12.2 “Technical Data”, page 56. The maximum switch-on time of the electromagnetic brakes of the suspension arm system must not exceed 1 min: If the electromagnetic brakes are actuated for more than 1 min, the power supply unit •...
  • Page 11: Warranty

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Warranty Our Standard Terms and Conditions of Sale effective at the time shall apply. Agreements di- verging from these Standard Terms and Conditions do not restrict the legal rights of the buyer. Any warranty exceeding the above provisions shall require a contractual form and shall exclude component-related vandalism, software updates and consumables.
  • Page 12: Hotline

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Hotline Should you have any questions on how to handle the product or use it for clinical • applications, please do not hesitate to contact the Product Management: Tel: +49 7461 706-321 Fax: +49 7461 706-190...
  • Page 13: Notices Concerning This Document

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Notices Concerning this Document Failure to observe this document can lead to serious or even lethal injury to the patient or the user! Improper handling and care as well as non-intended use can lead to premature wear and/or pose a risk to patients and users! It is the operator’s responsibility to ensure that all personnel handling the product have understood and do observe the notes and instructions in this document.
  • Page 14: Symbols Used In This Document

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Symbols Used in this Document Throughout this document, important information (such as general or safety-related notices) is marked with the following symbols and signal words: DANGER Life hazard or serious injury! Indicates a situation which, if not avoided, will result in death or serious injury! WARNING Life hazard or serious injury!
  • Page 15: Notes For Safe Usage

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Notes for Safe Usage Information on Device Identification These instructions for use are intended solely for devices identified on the rating plate by the following data: Type designation: Suspension arm system IDP 101 S, IDP 101 S air plus and IDP 101 S XL •...
  • Page 16: Notes For Operators

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Notes for Operators The device is manufactured according to the current state of technology and is safe to • operate. Potential dangers may still be present, however, when using this device. This applies in particular if the device is operated by personnel without the necessary qualifications, or if it is used improperly and not in accordance with its intended purpose.
  • Page 17: Combination With Products By Other Manufacturers

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Combination with Products by Other Manufacturers It is the responsibility of the operator to validate the complete system and, if applicable, complete a conformity evaluation procedure and submit a declaration in accordance with Article 12 of 93/42/EWG.
  • Page 18: Safety Notes

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Safety Notes Data on the Rating Plate Fig. 4-1: Rating plate, example The rating plates are located on the top of the extension arm. Serial number (SN) • The rating plate displays the serial number of the suspension arm system. Power supply •...
  • Page 19: The Most Important Safety Information At A Glance

    Instructions for Use ® Suspension Arm System Independant IDP 101 S The Most Important Safety Information at a Glance Please also comply with the safety instructions in the following sections. 4.2.1 Operation WARNING Danger of injury from sudden snapping upwards of the spring arm! ®...
  • Page 20: Assembly/Disassembly

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 4.2.2 Assembly/Disassembly WARNING Danger of injury from electric shock! ® Power supply lines run in the suspension arm system, the CEMOR and the M6 service head. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...
  • Page 21: Maintenance Work

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 4.2.3 Maintenance Work WARNING Danger of injury from electric shock! ® Power supply lines run in the suspension arm system, the CEMOR and the M6 service head. Touching live parts can cause life-threatening electric shock. In order to avoid the risk of electric shock, the suspension arm system may be connected •...
  • Page 22: Safe Handling Of Oxygen

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 4.2.4 Safe Handling of Oxygen DANGER Danger to life from oxygen explosion! Oxygen reacts explosively with oils, greases and lubricants. Danger of explosion due to highly compressed oxygen: Keep the oxygen and gas modules free of substances that contain oil, grease or •...
  • Page 23: Description Of The Device And Its Functions

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Description of the Device and its Functions Overview Canopy Extension arm; for the dual-arm version in different lengths Spring arm, adjustable in height Console tube, variable length for compensating different ceiling heights ®...
  • Page 24 Instructions for Use ® Suspension Arm System Independant IDP 101 S Single (single arm) Single (dual arm) Duo (single arm with dual arm) ® CEMOR M6 service head Position of the brakes and the associated brake buttons Revision 1...
  • Page 25: Description

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Description Canopy The electric connections of the suspension arm system are located beneath the canopy. The canopy may therefore be removed only by trained service personnel. Extension arm in various lengths (only for dual-arm version) ®...
  • Page 26 Instructions for Use ® Suspension Arm System Independant IDP 101 S Brake guide on the extension arm (optional) The brake guide is lit when the brake is released by the corresponding brake • ® button on the CEMOR or on the M6 service head. Dual-arm suspension arm system •...
  • Page 27 Instructions for Use ® Suspension Arm System Independant IDP 101 S ® Releasing the brake on the CEMOR or on the M6 service head ® Pressing the corresponding brake button on the CEMOR or the M6 service head releases the brake and allows the extension arm and the spring arm to be rotated.
  • Page 28: Load-Bearing Capacity And Loading Capacity (Payload)

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Load-Bearing capacity and Loading Capacity (Payload) Maximum Load-Bearing Capacity Extension arm Spring arm The maximum load-bearing capacity is the maximum weight that the extension arm with spring arm can support. Tab.
  • Page 29: Maximum Loading Capacity (Payload)

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Maximum Loading Capacity (Payload) “Maximum payload” sticker Extension arm Spring arm Console tube M6 service head The dead weight of the console tube and the ® CEMOR or M6 service head are to be subtracted from the load-bearing capacity of the suspension arm system.
  • Page 30: Structural Changes To The Suspension Arm System

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Structural Changes to the Suspension Arm System WARNING Risk of injury from collapse of the suspension arm system! ® The suspension arm system and the M6 service head or the CEMOR form a single system matched in terms of maximum load-bearing capacity and maximum loading capacity (payload).
  • Page 31: Commissioning

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Commissioning Initial commissioning The suspension arm system must be installed. Mounting instructions are enclosed with the product. Properly performed initial commissioning of the complete suspension arm system is absolutely mandatory for start-up following assembly.
  • Page 32: Replacing An End Device

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Replacing an End Device WARNING Danger of injury from sudden snapping upwards of the spring arm! ® When removing end devices from the CEMOR or the M6 service head, or when dismounting ®...
  • Page 33: Adjustment Work

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Adjustment Work General Safety Notes WARNING Danger of injury from electric shock! Power supply lines are installed in the suspension arm system. Touching live parts can cause life-threatening electric shock. Disconnect the device from the mains before beginning any adjustment work: Turn off the suspension arm system by disconnecting all phases and secure it against •...
  • Page 34: Adjusting The Mechanical Brake Of The Extension Arm And Spring Arm (Idp 101 S Air Plus Only)

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Adjusting the Mechanical Brake of the Extension Arm and Spring Arm (IDP 101 S air plus only) Brake screw The mechanical brakes (friction brakes) of the IDP 101 S air plus keep the extension arm and the spring arm in the selected position if the pneumatic (compressed-air operated) brakes should fail.
  • Page 35: Adjusting The Mechanical Brake For The Cemor Or The M6 Service Head

    Instructions for Use ® Suspension Arm System Independant IDP 101 S ® Adjusting the Mechanical Brake for the CEMOR or the M6 service head ® In all versions, the mechanical brake (friction brake) holds the adaption (CEMOR M6 service head) in the selected position. Brake screw Required tools: Suitable flat-blade screwdriver...
  • Page 36: Selecting The Load-Bearing Capacity On The Spring Arm

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Selecting the Load-Bearing Capacity on the Spring Arm Fig. 9-3 shows the extension arm and spring arm without installed cables for simplification. The setting is identical for all versions. ®...
  • Page 37: Setting The Load-Bearing Capacity

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.4.2 Setting the Load-Bearing Capacity Latches Lower cover on the rear Allen cylinder screw M8 x 16 mm (DIN 7984) Adjustment screw Required tools: Hexagon spanner SW 10 or ring spanner SW 24 Unscrew Allen cylinder screw •...
  • Page 38: Closing The Lower Cover On The Rear

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.4.3 Closing the Lower Cover on the Rear Fold the lower cover on the rear upwards until the 2 latches engage. • Make sure the cover is safely in place: •...
  • Page 39: Opening The Upper Cover On The Front

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.5.1 Opening the Upper Cover on the Front Please note the safety instructions in section 9.1 “General Safety Notes”, page 33. • Successively press the screwdriver into the 2 openings and unlock the 2 latches •...
  • Page 40: Vertical Alignment Of The Cemor ® Or The M6 Service Head

    Instructions for Use ® Suspension Arm System Independant IDP 101 S ® Vertical Alignment of the CEMOR or the M6 service head ® After assembly of an end device (e.g. TFT monitor, medical device), the CEMOR or the shelf of the M6 service head may not be in an exact vertical position due to the weight of the end device.
  • Page 41: Opening The Lower Cover On The Rear

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.6.1 Opening the Lower Cover on the Rear Please note the safety instructions in section 9.1 “General Safety Notes”, page 33. • Successively press suitable screwdriver into the 2 openings and unlock the 2 latches •...
  • Page 42: Adjusting The Swivel Stop On The Extension Arm And The Spring Arm

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Adjusting the Swivel Stop on the Extension Arm and the Spring Arm 9.7.1 Overview The extension arm and the spring arm are equipped with at least 1 swivel stop, which prevents destruction of the internally laid cables by twisting.
  • Page 43 Instructions for Use ® Suspension Arm System Independant IDP 101 S The rotational ranges differ between the individual versions, see also Fig. 9-7 to Fig. 9-9: Suspension arm Steps [°] to be used system 22.5° steps 1 setscrew M16 IDP 101 S on the extension arm and on the spring 2 ball stops Ø...
  • Page 44: Installing The Swivel Stop

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.7.2 Installing the Swivel Stop Setscrew Threaded hole Ball stop Mounting fixture Please note the safety instructions in • section 9.1 “General Safety Notes”, page 33. Note the arrangement and size of the •...
  • Page 45 Instructions for Use ® Suspension Arm System Independant IDP 101 S WARNING Risk of injury from twisting of internal supply lines! Improperly tightened fastening elements can cause failure of the swivel stop, and supply lines can become twisted. Tighten the M16 setscrew or M20 setscrew to 40 Nm.
  • Page 46: Removing The Swivel Stop

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 9.7.3 Removing the Swivel Stop Setscrew Threaded hole Ball stop Mounting fixture Please note the safety instructions in • section 9.1 “General Safety Notes”, page 33. Note the arrangement and size of the •...
  • Page 47: Cleaning And Disinfection

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Cleaning and Disinfection 10.1 General Safety Notes WARNING Risk of injury from contamination and infection caused by damaged parts! Parts of the suspension arm system and the adaptions are made of plastic. Solvents can corrode plastics.
  • Page 48: Cleaning

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 10.2 Cleaning Note the safety instructions in section 10.1 “General Safety Notes”, page 47. • Use mild soap solutions or commercial detergents as cleaning agents. • Wipe the surfaces of the devices using a slightly damp cloth and add a mild soap solution •...
  • Page 49: Maintenance

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Maintenance WARNING Danger of injury from electric shock! ® Power supply lines run in the suspension arm system and the CEMOR or the M6 service head. Touching live parts can cause life-threatening electric shock. Disconnect the suspension arm system from the mains before performing any maintenance work: ®...
  • Page 50: Technical Specification

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Technical Specification 12.1 Dimensional Drawings The following dimensional drawings can differ from the individually configured ceiling installation. The round canopy can be installed only with the round interface panel. The square 700 mm ×...
  • Page 51: Spring Arm, Idp 101 S Single Arm, With M6 Service Head

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.1.2 Spring Arm, IDP 101 S Single Arm, with M6 service head Revision 1...
  • Page 52: Extension Arm With Spring Arm, Idp 101 S Dual Arm, With Cemor

    Instructions for Use ® Suspension Arm System Independant IDP 101 S ® 12.1.3 Extension Arm with Spring Arm, IDP 101 S Dual Arm, with CEMOR Revision 1...
  • Page 53: Extension Arm With Spring Arm, Idp 101 S Dual Arm, With M6 Service Head

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.1.4 Extension Arm with Spring Arm, IDP 101 S Dual Arm, with M6 service head Revision 1...
  • Page 54: Extension Arm With Spring Arm, Idp 101 S Xl Dual Arm, With Cemor

    Instructions for Use ® Suspension Arm System Independant IDP 101 S ® 12.1.5 Extension Arm with Spring Arm, IDP 101 S XL Dual Arm, with CEMOR Revision 1...
  • Page 55: Extension Arm With Spring Arm, Idp 101 S Xl Dual Arm, With M6 Service Head

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.1.6 Extension Arm with Spring Arm, IDP 101 S XL Dual Arm, with M6 service head Revision 1...
  • Page 56: Technical Data

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.2 Technical Data Data on the dead weight are understood to be without installed gas hoses and supply lines and without ceiling or console tube and optional accessories. 12.2.1 Dead weight Designation Dead weight...
  • Page 57: Maximum Load-Bearing Capacity

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.2.2 Maximum Load-Bearing Capacity Designation Max. load bearing capacity IDP 101 S (air plus) Spring arm(length 1,015 mm) 180 kg IDP 101 S air plus – Extension arm with spring arm (length 1,015 mm) Extension arm 600 mm 180 kg Extension arm 800 mm...
  • Page 58: General Technical Data

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.2.4 General Technical Data Designation All suspension arm systems Operating mode suitable for continuous operation Activation time of the electromagnetic brakes max. 1 min* The rating plate is located on the upper extension Rating plate arm, see section 4.1 “Data on the Rating Plate”, page 18.
  • Page 59: Permissible Adaptions

    Instructions for Use ® Suspension Arm System Independant IDP 101 S 12.3 Permissible Adaptions The following products are permitted as adaptions to the suspension arm system: ® CEMOR and approved products by Gebrüder Martin in accordance with the current • ®...
  • Page 60: Inspection Plan

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Inspection Plan M6 service head with IDP ® CEMOR with IDP Supplier: Installation date: Serial no.: Operator serial number: Device location: Notice This inspection plan is valid only in connection with the Mounting Instructions and the •...
  • Page 61 Instructions for Use ® Suspension Arm System Independant IDP 101 S Not OK Gas modules (if provided) are firmly installed and functional** • • Have gas modules and supply lines (if provided) inspected by an authorized entity for gas type and gas density** The installed hoses and supply lines must be inspected annually for visible •...
  • Page 62: Ecological Information

    Instructions for Use ® Suspension Arm System Independant IDP 101 S Ecological Information 14.1 Disposal of Packing Gebrüder Martin will, as a matter of course, take back the full packaging if so desired, to recycle as many parts of the packaging as possible. If you do not wish to make use of this offer, you can dispose of the packaging with the normal paper or domestic garbage.
  • Page 63 Instructions for Use ® Suspension Arm System Independant IDP 101 S Revision 1...
  • Page 64 Gebrüder Martin GmbH & Co. KG A company of the KLS Martin Group KLS Martin Platz 1 · 78532 Tuttlingen · Germany Postfach 60 · 78501 Tuttlingen · Germany Tel. +49 7461 706-0 · Fax +49 7461 706-193 info@klsmartin.com · www.klsmartin.com Date of Release: 2016-05 ·...

This manual is also suitable for:

Independant idp 101 s air plusIndependant idp 101 s xl

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