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Ironwood P800 User Manual

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Ironwood P800
User Manual
general information.
features.
technical specifi cations. safety considerations.
delivery and installation. inspection.
remove machine from pallet. level.
operation and adjustments.
safety.
machine controls.
machine operation.
troubleshooting.
tool adjustments.
maintenance.
electrical print.
periodic maintenance. safety.

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Summary of Contents for Ironwood P800

  • Page 1 Ironwood P800 User Manual general information. features. technical specifi cations. safety considerations. delivery and installation. inspection. remove machine from pallet. level. operation and adjustments. safety. machine controls. machine operation. troubleshooting. tool adjustments. maintenance. electrical print. periodic maintenance. safety.

  • Page 2: Table Of Contents

    Troubleshooting ..............20 8.1 Electrical Print PLEASE REVIEW AND OBSERVE ALL SAFETY INFORMATION / DIRECTIVES BEFORE INSTALLING, OPERATING, OR PERFORMING MAINTENANCE ON THIS MACHINERY. Ironwood P800 | User Manual...

  • Page 3: General Information

    1.0 General Information 1.1 Thank You! 1.3 Features Thank you for your purchase of the Ironwood P800 Pflaner. At Stfifles • Iron machine base Machinery, our goal is to ensure that you are fully satisfied with • Four heavy-duty jack screws enable precise and vibration-free your purchase.

  • Page 4: Technical Specifications

    Micro adjustment Convenient and access door easy-to-use control panel handles all Bed roller control functions adjustment Four heavy duty jack screws Solid iron base 1.5 Technical Specifications * Maximum cutting depth is determined by wood characteristics Ironwood P800 | User Manual...

  • Page 5: Safety Considerations

    For your safety, read these instructions thoroughly before you install WaRninG and operate this machine. Always have these instructions available Never use the P800 for purposes other than fits fintended use. Do not at the machine for reference. modify or remove any guards or other safety features. Improper use...

  • Page 6: Facility Preparation

    2.3 Power accommodate the Ironwood P800. Foflflow these gufideflfines: WaRninG 2.1 Floor A flficensed eflectrficfian must connect the P800 to the bufifldfing power source. • The floor must be flat and level. • Do not use extension cords. • Although no special foundations are required, a concrete floor is •...

  • Page 7: Delivery And Installation

    A second access door is located on the opposite side. The door is locked when the handle is in the vertical position. Turn the handle to the right to unlock and open the access door. Ironwood P800 | User Manual...

  • Page 8: Inspection

    10. Four (4) leveling pads inside the machine. 11. Four (4) leveling bolts with nut Ensure all rotating components turn by hand. 12. Touch-up paint (2 color set) Close and lock the side access door. 13. User manual Ironwood P800 | User Manual...

  • Page 9: Move Machine To Final Position

    Be sure the site is properly prepared. Refer to section 2.0 for details. Caution Be sure the cabinet doors are closed and locked before The P800 wefighs approxfimatefly 2,321 pounds (1050kg). For thfis transporting. procedure, we recommend using a fork lift.

  • Page 10: Level

    Use an adjustable wrench to adjust leveling bolts to level the machine. Table Rollers, Feed Rollers, and Cutterhead Caution Use extreme care when cleaning or working with the cutterhead. The knives are very sharp. Ironwood P800 | User Manual...

  • Page 11: Connect To Power

    Insert source power cables through opening of terminal box. Connect the three power cables to terminals L1, L2 and L3, and the yellow/green ground wire to ground terminal. Replace clear plastic insulator and power box cover. Ironwood P800 | User Manual...

  • Page 12: Safety

    Like all power equipment, there is danger associated with the power to the machine. Ironwood P800. Use cautfion and foflflow aflfl safety finstructfions. Make certain the machine is either unplugged or electrically Take every precaution to protect yourself, others around you, and disconnected and locked out when performing all maintenance, the machine itself from improper use.

  • Page 13: Operation And Adjustments

    The planing knives in the cutterhead are very sharp. Handle with Allen head extreme care when cleaning, sharpening, or replacing. screw The spfirafl cutterhead fis equfipped wfith a set of 120 carbfide finserts that house the planing knives. Ironwood P800 | User Manual...
  • Page 14 Move the dial indicator under each segment of the front chipbreaker. Each segment should be 0.5mm below the NOTE: The P800 comes pre-aflfigned from the factory. Do not adjust cutterhead. To adjust, turn the bolt that presses against each unless you are experiencing cutting issues. Call Stiles Machinery spring until the chipbreaker is 0.5mm below the cutterhead.
  • Page 15 To set material thickness, use the keypad entry. The digital display displays When the feed drive belt becomes loose, adjust the tension increments of 001". adjustment screw. Ironwood P800 | User Manual...
  • Page 16 Limit switches (A) turn off the table motor when contacted by the switch blocks (B). Change Table Height To move the table up or down, press the Up or Down button (or +/- buttons on the keypad) on the control panel. Ironwood P800 | User Manual...
  • Page 17 The P800 fis equfipped wfith a 2 hp feed motor and varfiabfle feed speed control system. Turn the feed speed adjustment knob to control the speed.

  • Page 18: Tool Adjustments

    To ensure safe and efficient cutting, the tooling should be suitable for the material being cut. The tools should be sharp and properly set. Use extra precautions when handling tools and always use tool carriers. *Maximum cutting depth is determined by wood characteristics. Ironwood P800 | User Manual...

  • Page 19: Maintenance

    Table lift screws (4) Weekly Grease Table slide ways (4) Weekly SAE-30 Do not get oil on the pulleys and belts. If they are dirty, use a paper towel or a soft rag to clean and dry them. Ironwood P800 | User Manual...

  • Page 20: Troubleshooting

    2. Cutterhead or bed not aligned. Chip marks on stock. 1. Insufficient dust collection. 1. Provide adequate dust collection. 2. Feed is set too fast. 2. Adjust feed speed. 3. Inserts are dull. 3. Replace inserts. Continued Ironwood P800 | User Manual...
  • Page 21 2. Knives not set evenly in cutterhead. evenly. Undesired glossy finish. 1. Inserts are dull. 1. Replace inserts. 2. Feed is set too slow. 2. Adjust feed speed. If you cannot resolve your issue, contact Stiles Technical Support at 616.698.6615. Ironwood P800 | User Manual...

  • Page 22: Electrical Print

    8.1 Electrical Print Ironwood P800 | User Manual...
  • Page 24 Stiles Machinery Inc. 3965 44th St. SE Version A Grand Rapids, MI 49512 September 2013 p. 616.698.7500 f. 616.698.9411 © 2013 Stiles Machinery Inc. www.stilesmachinery.com...

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