ICC ASD Series Manual

Multiprotocol communications interface

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ASD INTERFACE SERIES

ICC

INDUSTRIAL CONTROL COMMUNICATIONS, INC.

ASD-NANOCOM

MULTIPROTOCOL COMMUNICATIONS INTERFACE

FOR TOSHIBA Q7 ADJUSTABLE SPEED DRIVES

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com

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Page 1 ASD INTERFACE SERIES INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC. ASD-NANOCOM MULTIPROTOCOL COMMUNICATIONS INTERFACE FOR TOSHIBA Q7 ADJUSTABLE SPEED DRIVES Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
Page 2 Introduction Thank you for purchasing the ICC, Inc. ASD-NANOCOM Multiprotocol Communications Interface for the Toshiba Q7-Series Adjustable Speed Drives. Before using the ASD-NANOCOM interface, please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual.
Page 3 ASD-NANOCOM Multiprotocol Communications Interface User's Manual Part Number 10572-2.000-000 Printed in U.S.A. ©2004-2005 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS.
Page 4 Usage Precautions Installation and Wiring • Proper ground connections are vital for both safety and signal reliability reasons. Ensure that all electrical equipment is properly grounded. • Route all communication cables separate from high-voltage or noise- emitting cabling (such as ASD input/output power wiring). ASD Connections •...
Page 5: Table Of Contents
TABLE OF CONTENTS Feature Summary.................6 Installing the Interface..............7 RS-485 Connections..............11 Environmental Specifications ..........12 Maintenance and Inspection ............13 Storage and Warranty ...............14 Storage ....................14 Warranty .....................14 Network Configuration Parameters .........15 Primary Parameter Settings ..............15 Additional Parameter Settings ............17 Controlling the Drive from the Network ..........17 Modbus RTU Details..............18 Node Addressing ................18 Network Characteristics ..............18...
Page 6 10.1 Node Addressing................32 10.2 Network Characteristics..............32 10.3 Timeout Behavior ................32 10.4 Supported Subpoints ................33 10.5 Subpoint Details ................. 35 10.5.1 LAI Subpoints ................35 10.5.2 LDI Subpoints ................36 10.5.3 LAO Subpoints................37 10.5.4 LDO Subpoints ................37 Notes ...................39 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
Page 7: Feature Summary
1. Feature Summary Primary Network Half-duplex RS-485 (A / B / Signal Ground / Shield). Supported Protocols • Schneider Electric Modbus RTU • Johnson Controls Metasys N2 • Siemens Building Technologies FLN User-Selectable Register Processing Four user-selectable registers can be designated for special processing. The use of these registers is protocol-dependent.
Page 8: Installing The Interface
2. Installing the Interface The ASD-NANOCOM interface has been designed for quick and simple installation. The card is connected to the drive’s control board via two 2x13-pin connectors. No additional mechanical support is required, and the only tool required for installation is a small flat screwdriver for wiring the network cable to the drive’s RS-485 pluggable terminal block.
Page 9 (RS-485 Network) Duplex Selection Jumpers J4/J5 (Interface Installation Area) Figure 1: Pre-Installation Overview Figure 2: Post-Installation Detail View Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
Page 10 If the drive does not appear to power up, or does not function properly, immediately turn power OFF. Repeat steps 1 and 2 to remove all power from the drive. Then, verify all connections. Contact ICC or your local Toshiba representative for assistance if the problem persists.
Page 11 Figure 4: Post-Installation Overview Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
Page 12: Rs-485 Connections
3. RS-485 Connections Figure 5 indicates the specific network connections to the RS-485 pluggable terminal block (CN3). In general, there is no universal standardized labeling scheme for RS-485 signal connections, so other equipment on your network may use labels such as “+” and “-“ or “S1” and “S2”, etc. In such instances, the correct connection scheme is usually intuitive (e.g.
Page 13: Environmental Specifications
4. Environmental Specifications Item Specification Indoors, less than 1000m above sea level, do not Operating Environment expose to direct sunlight or corrosive / explosive gasses -10 ∼ +50°C (+14 ∼ +122°F) Operating Temperature -40 ∼ +85°C (-40 ∼ +185°F) Storage Temperature 20% ∼...
Page 14: Maintenance And Inspection
5. Maintenance and Inspection Preventive maintenance and inspection is required to maintain the interface in its optimal condition, and to ensure a long operational lifetime. Depending on usage and operating conditions, perform a periodic inspection once every three to six months. Before starting inspections, always turn off all power supplies to the drive, and wait at least five minutes after the drive’s “CHARGE”...
Page 15: Storage And Warranty
6.2 Warranty The interface is covered under warranty by ICC, Inc. for a period of 12 months from the date of installation, but not to exceed 18 months from the date of shipment from the factory.
Page 16: Network Configuration Parameters
7. Network Configuration Parameters Because the ASD-NANOCOM interface supports several different protocols, some amount of configuration must be performed prior to inclusion on the chosen network. This configuration is performed by setting certain drive parameters, some of which dictate the characteristics of the network communication, and some of which serve to facilitate the transfer of data between the drive’s control board and the interface itself.
Page 17 Ext Comm Cfg #2: Selects the Modbus RTU network characteristics (baud rate, parity and stop bits). Refer to section 8 for more information. Ext Comm Cfg #3: Defines an optional network timeout timer. Allowable values are as follows: 0 ..... timer disabled 1-255 ..
Page 18: Additional Parameter Settings
Ext Comm Cfg #5 ∼ ∼ ∼ ∼ Ext Comm Cfg #8: These four parameters designate user-selectable drive parameter numbers for special processing. Their use is different for each protocol, so refer to the protocol-specific sections of this manual for further details. 7.2 Additional Parameter Settings Although the drive parameters outlined in section 7.1 provide the majority of the RS-485 network configuration, there are several other communication-...
Page 19: Modbus Rtu Details
8. Modbus RTU Details 8.1 Node Addressing ASD parameter ASD Number selects the Modbus node address. Valid addresses are 1 – 247. NOTE that the factory default value for ASD Number is 0, and must therefore be changed to a valid Modbus node address, or an INVALID ADDRESS error indication will result.
Page 20: Supported Functions
Note that the Modbus network characteristics indicated in Table 2 are unrelated to the ASD parameters RS485 Baud Rate and Parity. The RS485 Baud Rate and Parity parameters affect only the communication between the drive’s control board CPU and the ASD-NANOCOM interface. 8.3 Supported Functions The interface can act as a Modbus RTU slave according to the Modicon Modbus Protocol Reference Guide (PI-MBUS-300 Rev.
Page 21: Coil Mappings
devices. To solve this problem and allow integration with all Modbus masters, the ASD-NANOCOM interface implements “register remapping”. Inspection of the Toshiba serial communications manual reveals that the drive’s parameters are divided into two distinct regions within the full 0x0000 ~ 0xFFFF ASD register map: the “lower address”...
Page 22: Data Mirroring
Also, for any given coil, the targeted bit in the holding register in which that coil resides can be determined by: = coil − …Equation 2 Where “coil” ∈[1…65535], “bit” ∈[0…15], and “%” is the modulus operator, which means that any fractional result (or “remainder”) is to be retained, with the integer value being discarded (i.e.
Page 23 To designate a drive parameter as mirrored, simply enter its Modbus holding register number into Ext Comm Cfg #5 ∼ Ext Comm Cfg #8. The factory default values of parameters Ext Comm Cfg #5 ∼ Ext Comm Cfg #8 are 0, which means “not designated”.
Page 24: Timeout Behavior
affect Modbus mapping or addressing in any way. It is simply an added feature that may help improve network efficiency in some applications. 8.8 Timeout Behavior If a timeout time is selected via Ext Comm Cfg #3, then after the designated period of network inactivity the RS-485 frequency command (ASD parameter FA04), RS-485 command word (ASD parameter FA05), and all user-selectable mirrored command registers (Ext Comm Cfg #5 ∼...
Page 25: Metasys N2 Details
9. Metasys N2 Details 9.1 Node Addressing ASD parameter ASD Number selects the Metasys N2 node address. Valid addresses are 1 – 255. NOTE that the factory default value for ASD Number is 0, and must therefore be changed to a valid N2 node address, or an INVALID ADDRESS error indication will result.
Page 26: Timeout Behavior
automatically return to its pre-override value, nor will the BO return to its pre-override value after a certain time period of no communication. All BO objects are statically defined. The Metasys device type for the gateway is VND. 9.4 Timeout Behavior If a timeout time is selected via Ext Comm Cfg #3, then after the designated period of network inactivity the frequency command (AO #1) and ASD command word-related objects (AO #2 and BO #1 ∼...
Page 27: Supported Objects
9.5 Supported Objects Table 4 provides a listing of the Metasys objects supported by the interface. Table 4: Supported Objects Units Description Range/Value 0.00 ∼ 400.00 Output frequency 0.00 ∼ 327.67 Load current 0.00 ∼ 327.67 Output voltage 0.00 ∼ 655.35 Input power 0.00 ∼...
Page 28 Units Description Range/Value 0 = no action Fault reset command 1 = reset 0 = enable Feedback enable/disable selection 1 = disable 0 = OFF Frequency priority 1 = ON 0 = OFF Command priority 1 = ON 0 = OFF Output terminal Data Out 1 1 = ON 0 = OFF...
Page 29: Object Details
9.6 Object Details This section gives a brief overview of each object, including any notable behavior or settings. Further information may be obtained by referring to the Toshiba Q7 Series Operation Manual and 7-Series Serial Communications User Manual. While most of the available objects are predefined, two analog input and two analog output objects are available that can be user-configured to access any available drive parameters.
Page 30: Binary Input Objects
have multiplier values of 1 (i.e. the object’s data will be the raw value as maintained internally to the drive). The factory default values of parameters Ext Comm Cfg #5 and Ext Comm Cfg #6 are 0, which means “not designated”. When these drive parameters are “not designated”, their corresponding AI object values will always be 0.
Page 31: Analog Output Objects
9.6.3 Analog Output Objects AO #1 ... Sets the drive’s RS-485 frequency command. Note that the drive will only use this value as its active frequency command if the Frequency Mode parameter in Program…Utility Group is set to ”Use RS232/485”, or if the “frequency override” bit (BO #6) is ON. Although the adjustment range for this object is 0.00Hz ∼...
Page 32 BO #1 ..Run/stop command. ASD parameter FA04, bit #10. BO #2 ..Forward/reverse command. ASD parameter FA04, bit #9. BO #3 ..Forces the drive to fault “Emergency Off”. ASD parameter FA04, bit #12. BO #4 ..Resets the drive when it is faulted. ASD parameter FA04, bit #13. BO #5 ..Enables or disables process (PID) feedback control.
Page 33: Siemens Fln Details
10. Siemens FLN Details 10.1 Node Addressing ASD parameter ASD Number selects the FLN node address. Valid addresses are 0 – 98. NOTE that the factory default value for ASD Number is 0. 10.2 Network Characteristics No configuration is necessary. The network characteristics are predetermined according to the FLN specification.
Page 34: Supported Subpoints
10.4 Supported Subpoints The interface contains a predefined set of FLN subpoints used for configuring, controlling and monitoring the drive (refer to Table 5). Table 5: Supported Subpoints Point Point Subpoint Factory Units Slope Intercept Type Name Default Text Text ADDRESS –...
Page 35 Point Point Subpoint Factory Units Slope Intercept Type Name Default Text Text DAY.NGT – NIGHT PRESET SPEED – – – COMM CFG 7 – – – COMM CFG 8 – – – RUN.STOP CMD STOP – STOP FWD.REV CMD – EMER.
Page 36: Subpoint Details
10.5 Subpoint Details This section gives a brief overview of each subpoint, including any notable behavior or settings. Further information may be obtained by referring to the Toshiba Q7 Series Operation Manual and 7-Series Serial Communications User Manual. While most of the available objects are predefined, two LAI and two LDO subpoints are available that can be user-configured to access any available drive parameters.
Page 37: Ldi Subpoints
will be the raw value as maintained internally to the drive). The factory default values of parameters Ext Comm Cfg #5 and Ext Comm Cfg #6 are 0, which means “not designated”. When these drive parameters are “not designated”, their corresponding subpoint values will always be 0.
Page 38: Lao Subpoints
10.5.3 LAO Subpoints #28..Sets the drive’s RS-485 frequency command. Note that the drive will only use this value as its active frequency command if the Frequency Mode parameter in Program…Utility Group is set to ”Use RS232/485”, or if the “frequency override” bit (#38) is ON. Although the adjustment range for this object is 0.00Hz ∼...
Page 39 #34 ..Forward/reverse command. ASD parameter FA04, bit #9. #35 ..Forces the drive to fault “Emergency Off”. ASD parameter FA04, bit #12. #36 ..Resets the drive when it is faulted. ASD parameter FA04, bit #13. #37 ..Enables or disables process (PID) feedback control. Note that this object does not activate (turn on) feedback control;...

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