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Summary of Contents for Donaldson Ultrafilter Nitropac N01 Series
- Page 1 Operation Manual Nitrogen Generators Nitropac N01x – N06x IOM_DO_NITROPAC_GB_2017_07_03.docx...
- Page 2 Operation Manual Nitropac N01x – N06x Page 2...
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Page 3: Table Of Contents
Operation Manual Nitropac N01x – N06x Contents How to use this manual Introduction Technical Description Basic concept General construction Nitropac model number breakdown Warranties and Liabilities Safety Notices Symbols Safety Notice to Users ... -
Page 4: How To Use This Manual
Please review each of the following sections carefully. Thank you for selecting Donaldson to meet your Gas Generation needs, should you require any further assistance or support please do not hesitate to contact Donaldson. -
Page 5: Introduction
Operation Manual Nitropac N01x – N06x Introduction The Donaldson Nitropac Generator is designed to cater for a wide variety of industrial and scientific applications. Your generator will have been carefully selected to meet your specific pressure, flow, and purity requirements, if you have any questions regarding the sizing of your system please do not hesitate to contact Donaldson. -
Page 6: General Construction
(Note: for 5 to 6 column sets additional vent valves and silencers are required and are fitted to the rear of the CMS columns) Nitropac model number breakdown DONALDSON RANGE BASIC UNIT NITROPAC WITH % O2 ANALYSER NITROPAC WITH PPM O2 ANALYSER... -
Page 7: Warranties And Liabilities
Operation Manual Nitropac N01x – N06x Warranties and Liabilities Claims for warranty and liability concerning personal injury or material damage become void if caused by one or more of the following reasons: Inappropriate use or application of the unit. ... -
Page 8: Safety Notices
Safety Notice to Users These instructions must be read thoroughly and understood before installation and operation of your Donaldson Nitropac. Use of the Generator in a manner not specified by Donaldson MAY impair the SAFETY provided by the equipment. When handling, operating or carrying out any maintenance, personnel must employ safe engineering practices and observe all relevant local health and safety requirements and regulations. -
Page 9: Product Overview
Operation Manual Nitropac N01x – N06x Product Overview Equalization Valve Interface Power Switch Electrical Panel Pressure Gauges 4x Inlet Pressure Regulator Equalization Valve Changeover Valves 2x DF Prefilter DF Afterfilter Outlet Flow Controller Exhaust silencers Outlet Pressure Regulator Exhaust Valves Page 9... -
Page 10: Pressure Switch Overview
Operation Manual Nitropac N01x – N06x Pressure Switch Overview There are two possible versions of pressure switch, pre-2016 units will have Black FESTO pressure switches as below: Output B indicator Output A indicator Pressure display Bar graph display Edit button The pressure switch has two channels: Channel A is used to trigger ECO mode Channel B is used to trigger low pressure alarm... - Page 11 Operation Manual Nitropac N01x – N06x Post 2016 units will have the new White SMC Pressure switch, both perform the same function and are fully interchangeable, setup instructions for SMC are as follows: Again, the pressure switch has two channels: Channel F1 is used to trigger ECO mode Channel F2 is used to trigger low pressure alarm F0 is used to set the switch pressure unit.
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Page 12: Electrical Panel Layout
Operation Manual Nitropac N01x – N06x Electrical Panel Layout Power Expansion Control Circuit Supply Module Breaker Pressure Relays Triple Deck Switch Valve Manifold % Variant PPM Variant Percentage Analyser PPM Oxygen Analyser Oxygen Sensor Sensor Page 12... -
Page 13: Technical Specification
If you are in any doubt over the quality of your inlet compressed air DO NOT CONNECT to the generator, and contact Donaldson. Donaldson can offer a full range of compressors and air preparation equipment if required, which can be backed up by our global service support network. -
Page 14: General
Operation Manual Nitropac N01x – N06x General Model N01* N02* N03* N04* N05* Width mm(in) 500 (19.68) Height mm(in) 1738 (68.42) Depth mm(in) 760(29.92) 920(36.22) 1080(42.52) 1240(48.82) 1400(55.12) Weight kg(lbs) 197(433) 282(620) 367(807) 452(994) 537(1181) Shipping weight kg(lbs) 277(609) 364(801) 451(992) 538(1184) 625(1375) -
Page 15: Installation
Operation Manual Nitropac N01x – N06x Installation It is the user/installer’s responsibility to ensure that the generator is located and protected against any external influences such as vibration, shock, wind, snow loading, earthquake or fire. The installation should conform to all local regulations and should be leak tight and completed by technically competent personnel. -
Page 16: Generator Environment
Operation Manual Nitropac N01x – N06x Generator Environment The Generator is designed for indoor use only. It should be installed adjacent to the application it is supplying. If this is not convenient then the unit can be sited elsewhere, however, consideration should be made of the lengths of pipe runs as pressure drops can result from extended runs of pipe. -
Page 17: Unit Controls
Operation Manual Nitropac N01x – N06x Unit Controls Column 1 Column 2 Pressure Gauge Pressure Gauge Control Screen Eco Mode Tank Pressure Outlet Pressure Power Switch Service Gauge Gauge Inlet / Outlet Connections Nitrogen Output Power Inlet ¾” BSP Female Air Inlet Tank Supply Tank Return... -
Page 18: Compressed Air Quality
Operation Manual Nitropac N01x – N06x All of the Generator output ports are located on the output panel on the Left hand side of the Generator. See below for recommended piping layout Compressed Air Quality The Nitropac Generator is an air purification system; it does not generate any gas pressure. Gas pressure is created and supplied to the generator by the user’s compressed air system. -
Page 19: Electrical Connection
Operation Manual Nitropac N01x – N06x Should you require any further assistance or support please do not hesitate to contact Donaldson. A full installation and commissioning service can be provided through the Donaldson. Electrical Connection Connect the Generator to a single-phase AC voltage supply using the power cord provided. -
Page 20: Commissioning / Safe Start-Up Procedure
If unable to achieve specification contact Donaldson for further assistance. After this time the outlet bypass valve (3) can be closed, and the delivery valve (4) to the customer application should be slowly opened to pressurise the line. - Page 21 Operation Manual Nitropac N01x – N06x The design of the generator is that it will deliver up to your specific output pressure and flow of Nitrogen. Should the demand for Nitrogen be less than the rated output flow, or indeed should the demand stop the generator will automatically go into ECO Mode and the front panel LED will illuminate.
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Page 22: Normal Operation
HAZARD as a result of a reaction with parts of the Generator or material contained within it. If there is any doubt about the compatibility of decontamination or cleaning agents please contact your Donaldson representative. Cleaning should only be undertaken with the power switched off and the power cord removed from the Generator. -
Page 23: Service Requirements
Operation Manual Nitropac N01x – N06x Service Requirements Servicing and/or repair of the Generator should only be undertaken by a TECHNICALLY COMPETENT PERSON with the Generator in a safely isolated condition. Safe Isolation Process To shut the system down, close the inlet air supply valve (1), BUT leave the electrical power on to the generator. -
Page 24: Service Counter Reset
Operation Manual Nitropac N01x – N06x Service Counter Reset The generators service hour counter counts the remaining time till service is due, starting at 8760hrs counting down to Zero. Once zero is reached the Service LED will illuminate, the generator will continue to function, but should not be operated for prolonged periods without carrying out the required maintenance. -
Page 25: Plc Settings
Operation Manual Nitropac N01x – N06x PLC Settings In the Set Parameters menu of the PLC program there are 19 adjustable parameters. These will be set during manufacture; however they can be changed to meet site and customer requirements. The following explains the function of each parameter: To gain access to set parameters from the main screen, Press the ▼... -
Page 26: Troubleshooting
Check for 24VDC coming from power supply. Check circuit breakers are ON – switched up Contact Donaldson Technical Help. Disconnect power cord from the rear of the Generator and open LH panel: Check that the circuit breaker is turned on (switch in the up position). -
Page 27: Pneumatic Schematic - Rev 2A
Operation Manual Nitropac N01x – N06x Pneumatic Schematic - Rev 2A Page 27... -
Page 28: Electrical Schematic - Rev 3
Operation Manual Nitropac N01x – N06x Electrical Schematic – Rev 3 Page 28... - Page 29 Donaldson Filtration Deutschland GmbH Tel. +49 (0) 21 29/5 69-0 Industrial Filtration Solutions Fax +49 (0) 21 29/5 69-1 00 Büssingstraße 1 Internet: www.donaldson.com D-42781 Haan, Deutschland E-Mail CAP-de@donaldson.com EU Declaration of Conformity We hereby declare that the products indicated hereafter comply with the stipulations of the relevant guide lines and technical standards.
- Page 30 Donaldson Filtration Deutschland GmbH Tel. +49 (0) 21 29/5 69-0 Industrial Filtration Solutions Fax +49 (0) 21 29/5 69-1 00 Büssingstraße 1 Internet: www.donaldson.com D-42781 Haan, Deutschland E-Mail CAP-de@donaldson.com Name and address of person, authorized to compile the technical file and documents: Wolfgang Bongartz Büssingstrasse 1...
- Page 31 • Lespējamas tehniskas izmaiņas • Zmiany techniczne zastrzeżone • Tehnične spremembe pridržane • Technické zmeny vyhradené • Ne rezervăm dreptul de a efectua modificări tehnice • Запазваме си правото на технически промени • Teknik değişiklikler saklı tutulur Donaldson Filtration Deutschland GmbH Industrial Filtration Solutions Büssingstrasse 1 D-42781 Haan, Germany www.donaldson.com...
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