ERM F-121 Use And Maintenance Manual

Manual die cutter 1200mm

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Use and maintenance manual

Manual die cutter

Model: F-121

____________________________________________________________________________________________________________________

(Original) Use and maintenance manual

Type: Manual die cutter 1200mm

Model: F-121

IMPORTANT:

Read this user manual and follow the instructions and warnings before operating this device.

Any modification or transformation performed on this machine may cause loss of the

manufacturer's guarantee and liability.

This manual must always remain near to the machine and visible to all the operating and

maintenance staff, for any future consultation, forming part of the equipment.

www.ermengineering.com

info@ermengineering

✆

(+34)937632525

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Page 1 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ (Original) Use and maintenance manual Type: Manual die cutter 1200mm Model: F-121 IMPORTANT: Read this user manual and follow the instructions and warnings before operating this device. Any modification or transformation performed on this machine may cause loss of the manufacturer’s guarantee and liability.
Page 2: Table Of Contents
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Index: Page CE Declaration of conformity: ..............................3 Description: ....................................4 Technical characteristics:................................ 4 Using instructions: ..................................4 Positioning and control elements: ..................................4 Replace cutting head ......................................7 Initial cut measurements before die cutting..............................8 Direct die cut 80x10 ........................................
Page 3: Ce Declaration Of Conformity
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ - CE Declaration of conformity WE DECLARE, under our responsibility, that the machine: - Type: Manual die cutter - Brand: ERM Engineering - Model: F-121 - Serial No.: xxxxxx - Manufacturer date: 2021...
Page 4: Description
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ - Description: Manual die cutter of conveyor belts for cutting preparation for zigzag joining. Specially designed to carry out assemblies on site. Open throat for unlimited width and head displacement with mechanical pitch advance system.
Page 5 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ - Spring positioner. The spring positioner ensures the positioning of the head in the three positions ST1/DF/ST2 To position the head in any of the three points, just pull it up and keeping it retracted, move the head to the reference mark.
Page 6 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ - Pressure regulator knob. Its function is to regulate and limit the downward path of the die by means of an eccentric shaft. The lowest set point is 0. To adjust, pull the knurled knob out, turn into position and lock again.
Page 7: Replace Cutting Head
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Replace cutting head To change the cutting head, it is necessary to loosen and remove the knob M-6 (B) Then remove the cutting head from the opposite side. Replace the cutting head with the one found in the housing that is arranged in the head to protect it.
Page 8: Initial Cut Measurements Before Die Cutting
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ We will introduce the new cutting head from the same side. And we will fix it later with the knob (B) WARNING: When assembling the 80x10 cutting head it is very important that the head is always positioned in DF.
Page 9: Direct Die Cut 80X10
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Direct die cut 80x10 Preparation Once the 80x10 cutting head is assembled, we will move the head to the start of the path on the right side of the bench (0), releasing the locking cam from the lower part of the cutting head by pressing it down.
Page 10 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ WARNING: To be able to position the head in any of the three positions: ST1, DF, ST2; it is essential that it is at the beginning of the stroke (0) on the right side, otherwise, we could damage the mechanical elements of the locking cam.
Page 11: Operation
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Operation We will introduce the first end of the belt with the transport or cover face upwards, lifting the clamping bar through the clamping flanges. The belt must be inserted until the end of the Nylon plate and well tangent to the initial guide marked with a green dot (0).
Page 12 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ We will rotate it to the desired position. Once in position, we will press inwards again to lock it. We will start the cut from right to left by activating the punching lever until the end of its stroke and after each cut, we will move the head to the left until it locks again to carry out the next cutting operation.
Page 13 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ We will remove the belt and introduce the second end of the belt also with the transport or cover face up on the opposite side of the bench, lifting the clamping bar and position it to the end of the Nylon plate and well tangent to the final guide marked with a yellow dot (0).
Page 14: Double Finger Die Cut (50X20)
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Double finger die cut (50x20) Preparation We will introduce the 50x20 cutting head and sit it with knob (B). (See pages 7 and 8) Once the cutting head is assembled, we will move the head to the end of the path on the right side of the bench (0), releasing the cutting head locking cam.
Page 15: Operation
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ WARNING: To be able to position the head in any of the three positions: ST1, DF, ST2; it is essential that it is at the beginning of the stroke (0) on the right side, otherwise, we could damage the mechanical elements of the locking cam.
Page 16 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ We will lower the clamping bar on both sides of the bench, and we will fix it with the pressure flanges. We will adjust the pressure regulator knob at the desired point depending on the thickness of...
Page 17 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ We will move the head again towards the starting guide marked with the green dot (0) by releasing the cutting head locking cam, and we will position the head at “ST2” to make the second cut of the lower fabric.
Page 18 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ After the cuts are completed at the first end of the belt, we will remove the belt and, to make the cut at the other end of the belt, we will adjust the mobile guide to STEP2.
Page 19 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ WARNING: To be able to position the head in any of the three positions: ST1, DF, ST2; it is essential that it is at the beginning of the stroke (0) on the right side, otherwise, we could damage the mechanical elements of the locking cam.
Page 20 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ For the second cut, we will lift the clamping bar and position it to the end of the Nylon plate and well tangent to the initial guide (0) marked with a green dot.
Page 21: Maintenance
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ - Maintenance: Changing the nylon plate: To replace the end plate, we will position the head in the middle of the bench. We will loosen and remove with a 4mm Allen key the 4 bolts that hold the plate.
Page 22: Head Height Adjutstment
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ In the same way, we will introduce the new plate and fix it again with the 4 bolts. Head height adjutstment: NOTE: We will have to adjust the height of the head each time we replace the nylon plate, either due to deficiencies in the cut or due to excessive deterioration of the plate.
Page 23: Transport And Mobility
Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ Once the height is adjusted, we will tighten the 4 M10 bolts again with the 17mm spanner. Once adjusted, retighten the four screws tightly. We can also move the nylon plate by loosening the 4 M6 screws on the sides and moving it a few millimeters to avoid that the cut always coincides in the same place.
Page 24 Use and maintenance manual Manual die cutter Model: F-121 ____________________________________________________________________________________________________________________ If it is considered necessary, we can extract the punching lever by loosening the toggle that holds it and pulling it up. It is also recommended to close the pressure flanges of the rammer bar to avoid vibrations during movement.
Page 25: Spare Parts
Use and maintenance manual Manual die cutter Model: F-121 __________________________________________________________________________________________________________________________________________________________________________ - Spare parts: P a g 2 5...
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