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Rider 100
Motorcycle roller brake tester
Please read the user manual before starting the test procedure!
The information contained in this document is subject to change without notice and does not represent a
commitment on the part of the copyright holder. The software, associated hardware and documents are
furnished and under license agreement. The software, associated hardware and documents may not be used
in accordance with the terms of that agreement.
All information and equipment can be subject to changes without prior consent.
All efforts have been made to ensure the accuracy of this manual.
However, should any errors be detected, Boston would greatly appreciated being informed of them. The
above not withstanding, Boston can not assume any responsibility for any errors in this manual or their
consequences.
Boston Garage Equipment
199 New Road
Rainham
Essex
RM13 8SJ
Tel.: +44 (0)1708 525585
Fax: +44 (0)1708 525408
info@boston-ge.com
www.boston-ge.com
DOC: BOS0016
USER MANUAL
User manual Rider 100 Motor cycle roller brake tester.
Document number:
Date:
Number of pages:
303631
2001/06/21
16
1
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Summary of Contents for Boston Rider 100
- Page 1 All efforts have been made to ensure the accuracy of this manual. However, should any errors be detected, Boston would greatly appreciated being informed of them. The above not withstanding, Boston can not assume any responsibility for any errors in this manual or their consequences.
-
Page 2: Table Of Contents
Test results Testing procedure without remote control Printing test results (optional) Trouble shooting & maintenance Warranty Appendix A: Product specifications Appendix B: Main spare parts Appendix C: Floor foundation plan User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 3: Introduction
Introduction This manual describes how to safely use the Rider 100 motorcycle roller brake tester (further to be called MBT) for statutory Vehicle Inspection test class I and II motorcycles (further to be called MOT class I&II). The manual is intended for users of this equipment. Another manual for installation, service and calibration is available. -
Page 4: The Infra Red Remote Control And Digital Display
Start /stop reverse direction Assign independent sidecar / sidecar w/o brakes Show efficiency results brake control system 1 Menu Show efficiency results brake control system 2 Print test results User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... - Page 5 Normal Start /Stop reverse direction RESET RESULTS PRINT Show efficiency results Reset Brake Control system 1 Show efficiency results Print test results Motor-cycle Brake Tester Brake Control system 2 User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016...
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Page 6: Digital Display
-To be used to stop the rollers in case of an emergency. Manual start button -For testing without the infra red remote control. Functions as KEY 7: Start / Stop (in normal direction). User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 7: Safety
♦ Avoid any direct- or indirect electrical contact. ♦ Avoid any electrostatic influences. ♦ Do not test a motorcycle when there is insufficient light. ♦ Take precautions to extract exhaust in the workplace properly while testing. User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 8: Safety Devices
♦ Diagnosis of motorcycle faults e.g., tyre examination etc. ♦ Any purpose requiring the operator to be in the danger zone, other than to conduct a brake test and/ or maintenance and calibration purposes (authorised personnel only). User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 9: Mot Regulations
♦ The first brake control system is called BC1 (usually the hand brake control system). ♦ The second brake control system is called BC2 (usually the foot brake control system). User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 10: Manual Mot Testing Procedure
♦ The above mentioned numerical values and a possible wheel lock indication on the display, will remain displayed until either the tester is manually reset or the rollers are re-started for the next measurement. User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... - Page 11 ♦ For automatic brake efficiency calculation press KEY 5 to assign the rear wheel test results into the memory. Lamp “BC 2” and “REAR” light to confirm this action. User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016...
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Page 12: Test Results
Numerical efficiency percentage for BC2 in the centre part of the LED display. • Numerical total weight value of the motorcycle in the right part of the LED display. • BC2 lamp lights. • Rear lamp lights. User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 13: Testing Sidecars
♦ Press KEY 3 to assign and store the sidecar test results into the memory. Lamps “BC 1” and “SIDECAR” light to confirm this action. This is only relevant for the automatic brake efficiency calculation (see chapter 5.3.3). User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 14: Test Results
SUM kg front, rear, sidecar, rider Test results second braking control system (BC2) SUM kgf front, rear, sidecar for BC 2 Efficiency % = x 100 SUM kg front, rear, sidecar, rider User manual Rider 100 Motor cycle roller brake tester. DOC: BOS0016... -
Page 15: Trouble Shooting & Maintenance
If for example the motor is not starting when a motorcycle is placed in the rollers or the MBT makes uncommon noises, please contact Boston for service and do not open the MBT for inspection yourself. The MBT is designed and constructed so maintenance can be reduced to a minimum. -
Page 16: Appendix A: Product Specifications
67 x 50 x 12 cm (L x W x H) Appendix B: Main spare parts For a detailed list of the spare parts for the Rider 100, we refer to the installation manual Please contact Boston for further information. - Page 17 PVC Cable pipe 15 meters cable supplied 2% slope 2% slope 2% slope 2% slope Driving up side/direction Section B-B: side view Water drainage with one-way valve. Detail 1 DOC: BOS0016 User manual Rider 100 Motor cycle roller brake tester.
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