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Royce 610 User Manual

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Royce Instruments
System 610 User Guide
ROYCE INSTRUMENTS, LLC.
831 Latour Court, Suite C
Napa, CA 94558
PH (707) 255-9078
FX (707) 255-9079
www.royceinstruments.com

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  • Page 1 ® Royce Instruments System 610 User Guide ROYCE INSTRUMENTS, LLC. 831 Latour Court, Suite C Napa, CA 94558 PH (707) 255-9078 FX (707) 255-9079 www.royceinstruments.com...
  • Page 3 Opening the machine or reassembling it incorrectly may expose you to dangerous voltages or other risks. The Royce 610 system mainframe weighs 20 kg (45 lb.) with typical tooling installed. • Two people are needed to move or lift the system mainframe safely.
  • Page 4 Copyright This guide is copyrighted by Royce Instruments, LLC. with all rights reserved. Under U.S. copyright laws, this manual may not be reproduced in any form, in whole or in part, without the prior consent of Royce Instruments, LLC. ©2012 Royce Instruments, LLC.
  • Page 5 Get Help from Royce Instruments Before you contact us, please record the following information. System serial number : (located on the back of the machine) –––––––––––––––––––––––––––––––––––––––––––––––– Installed software revision number : (displayed upon start up) ––––––––––––––––––––––––––––––––––––––––––––––––...
  • Page 6 For individual attention on a special issue, contact our knowledgeable technical support representatives. Process Consumables Many consumable items are can be purchased directly from our website. http://www.royceinstruments.com/consumables.html Extended Warranty Royce Instruments Extended Warranty is a cost-effective service and support program. For more information, visit the Royce Instruments website.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION GETTING STARTED SETTING UP THE SYSTEM OPERATING THE SYSTEM READING TEST RESULTS CALIBRATION MENU STRUCTURE TECHNICAL SPECIFICATIONS LIMITED WARRANTY PROBLEM REPORT FORM 10-1 INDEX 11-1...
  • Page 8 +1 (707) 255-9078 www.royceinstruments.com Bearing sole responsibility, hereby declare that the product: Wire pull-test Bond Tester, Model 610 referred to by this declaration is in conformity with the following standards or normative documents: 73/23/EEC Low Voltage Directive (LVD) EN 61010-1:1993 Safety Requirements for Electrical Equipment +A2:1995...

  • Page 9: Introduction

    INTRODUCTION MAINFRAME OPTICS WIRE PULL HOOKS SAMPLE HOLDERS OPTIONS...
  • Page 10 The System 610 mainframe includes illumination, mouse, LCD, parallel printer port, and RS232 serial port. Standard features include pull hook rotation, conventional “semi auto” test mode, and collision sensing. The System 610 wire pull tester is capable of 100 gram testing force with a 0.1 gram resolution.
  • Page 11 OPTICS The Leica S6 zoom microscope is available with a 20X eyepieces, focusing arm, 6.3x – 40x magnification. Leica S6 Microscope WIRE PULL HOOKS Standard wire pull hooks are available in diameters from 0.002” to 0.010”. Generally, hook diameter should be at least 2X the diameter of the bonding wire. Custom hooks, built to user specified dimensions, are also available.
  • Page 12 Sample holders (SH), manipulators (MPS), and test piece holders (TPS) are available to suit a wide range of sample types and sizes. The standard System 610 manipulator and sample holders are detailed on the following 2 pages. Custom sample holders, built to user specified dimensions, are also available.
  • Page 13 TPS-55 Sample Holder The TPS-55 is a universal sample holder (test piece holder) that is suitable for many types of samples. Clamping force of the stepped jawset is adjustable by precision leadscrew. Please contact the factory for information on standard or custom test piece holders.
  • Page 14 OPTIONS Options include a keypad and a printer. Increased data entry functions are possible through the addition of the keypad. The 40 column thermal printer allows test results and statistical reports to be printed on paper tape. Keypad The optional Keypad enables convenient entry of bond test grade codes, operator information etc.

  • Page 15: Getting Started

    GETTING STARTED UNPACKING THE SYSTEM SAFETY INFORMATION INSTALLING THE SYSTEM 2.3.1 SUPPLIES 2.3.2 ENVIRONMENTAL REQUIREMENTS 2.3.3 MICROSCOPE 2.3.4 SAMPLE HOLDER 2.3.5 PULL HOOKS 2.3.6 MOUSE 2.3.7 OPTIONS 2.3.8 INITIAL CALIBRATION USING THE CONTROLS 2.4.1 FRONT PANEL CONTROL BUTTONS 2.4.2 MOUSE 2.4.3 KEYPAD...
  • Page 16 UNPACKING THE SYSTEM The System 610 is shipped in a wooden crate that has been specifically designed to prevent damage to the system. Re-use the shipping crate when transporting the system. Accessories and optional equipment are packed in a separate double-wall corrugated cardboard carton.
  • Page 17 SAFETY INFORMATION The information in this document is subject to change in order to improve reliability, design, or function without prior notice and does not represent a commitment on the part of this company. Read Instructions - All the safety and operating instructions must be read before the machine is operated.
  • Page 18 No user-serviceable parts are included within this enclosure. All service-related issues must be referred to qualified service personnel. MOVING OR LIFTING THE SYSTEM 610: The System 610 mainframe weighs 20.4 kg (45 lb.). The use of a helper is necessary when moving or lifting the system mainframe.
  • Page 19 GPC40-A 2A F GPC41-24 2A F 2.3.2 Environmental Requirements The System 610 is intended to be installed in a facility meeting the following environmental requirements unless otherwise specified in a particular section. Indoor use Altitude up to 2000 meters iii.
  • Page 20 2.3.3 Microscope Insert the microscope mount arm into the end of the microscope rod that extends from the front panel, and clamp firmly in place with the provided set screw. Install the microscope into the mount arm. The microscope can be used at any angle between 60 degrees and 36 degrees to the horizontal.
  • Page 21 USING THE CONTROLS The system is controlled by use of push buttons located on the front panel , a mouse, and an optional keypad. 2.4.1 Front Panel Control Buttons The front panel control buttons are located beneath the LCD display. Pressing a button will initiate an action by the system.
  • Page 22 Please refer to section 4.2.3 for information on fail code entry with the mouse. Do NOT attempt to use any mouse except the factory supplied mouse. If replacement ever becomes necessary, please contact Royce Instruments LLC. 2.4.2.1 Test Functions and Pull Hook Placement Test functions and hook placement are controlled by the mouse when the test screen is displayed on the LCD.
  • Page 23 2.4.3 Keypad Alphanumeric data entry is accomplished through the use of an optional keypad. Within the sub-menus, the keys are used to enter and edit failure code and operator identification text. Immediately following each test, the keys can be used to enter failure codes or to void test results.

  • Page 24: Setting Up The System

    SETTING UP THE SYSTEM 3.1 HOLDING THE SAMPLE 3.2 INSTALLING THE TEST HOOK 3.3 USING THE “TEST SETUP” MENU...
  • Page 25 HOLDING THE SAMPLE In order to ensure accurate test results, determine the optimal sample holder, secure the sample in the holder, and position the sample holder on the base plate in an appropriate position for testing. Generally, choices should be made with test accuracy as the first criteria.
  • Page 26 GROUP NUMBER This selection allows the operator to enter a group identification number for the current sample group. Use the keypad to enter a group number designation. LOWER HT This selection allows the operator to set the lower limit for test hook travel. To set the lower height, use the left or right mouse buttons to position the hook at the desired lower height position, then press the center button to accept the value.
  • Page 27 TEST STOPS AT This selection allows the operator to set the percentage of maximum test force below which the test is concluded. The default setting is edited by pressing the left or right mouse buttons to increase or decrease the value, then press the center mouse button to accept the value.

  • Page 28: Park Time

    CODE 7: This selection allows the operator use the keypad to edit the description of fail code #7. CODE 8: This selection allows the operator use the keypad to edit the description of fail code #8. CODE 9: This selection allows the operator use the keypad to edit the description of fail code #9.

  • Page 29: Print Data

    PRINT SUMMARY This selection allows the operator to select whether or not the printout will include a summary section. Press the center mouse button to toggle the setting. PRINT CODES This selection allows the operator to select whether or not the printout will include a section that groups test results by failure code.

  • Page 30: Operating The System

    OPERATING THE SYSTEM 4.1 READING THE DISPLAY 4.2 RUNNING TESTS 4.3 STOPPING A TEST...

  • Page 31: Pulling

    4.2.2 Semi Automatic Testing The System 610 semi-automatic testing mode automates some steps of the testing procedure. Semi automatic test mode enables the user to set up a test hook position (z axis and θ) that the system will “remember”...
  • Page 32 Select “SEMI AUTO” in the “TEST SETUP” menu. 4.2.3 Failure Codes The System 610 provides the ability to assign failure codes to each test. Codes 1 thru 9 can be assigned by the operator after inspection of the failure. Codes 10 thru 13 are automatically assigned by the system.
  • Page 33 STOPPING A TEST At any time during a test, the test may be stopped by the operator. Press the center mouse button to stop a test before completion. Aborted tests results are stored but are not used when the system calculates statistics.

  • Page 34: Reading Test Results

    READING TEST RESULTS 5.1 READING LCD DATA 5.2 USING THE “STATISTICS” MENU 5.3 PRINTING TEST DATA 5.4 RS232 DATA OUTPUT...
  • Page 35 READING LCD DATA An example of information provided by the LCD is shown below: 0.0gf NDT78.0g AUT PULLING The display provides information concerning the most recently completed test, or if a test is running, the current test. The test number, the pull force (in grams), and the fail code number are shown across the top row of the display.

  • Page 36: Range

    USING THE “STATISTICS” Menu The “STATISTICS” menu contains statistical data and options that govern analysis of valid destruct test results. Upper and Lower spec limits may be entered and statistics may be viewed within this menu. A description of all “STATISTICS” menu choices follows.
  • Page 37 PRINT REPORT This selection allows the operator to print a report by pressing the center mouse button. REPORT TO RS232 This selection allows the operator to send a report to the RS232 port by pressing the center mouse button. DATA ONLY TO RS232 This selection allows the operator to send the test data to the RS232 port by pressing the center mouse button.
  • Page 38 PRINTING TEST DATA An optional thermal printer may be connected to the system to provide printing capability. 5.3.1 Printing Each Test Tests can be printed out as they are completed by selecting “PRINTER” from the TEST SETUP menu, then set printer to “ON”. 5.3.2 Printing a Report A statistical report can be printed by pressing the “PRINT REPORT”...
  • Page 39 Printout Example ---------------------------------------- ° ROYCE INSTRUMENTS ° ° SYSTEM 610 WIRE-PULL TESTER ° ° --------------------------------------° ° WIRE PULL TEST MIL-STD-883D 2011.__ ° ° WIRE PULL TEST MIL-STD-883D 2023.__ ° ° SOFTWARE VERSION: 1.14 ° HEADER SECTION ° ° DATE: 11-05-1998 TIME: 17:12:33 °...
  • Page 40 A selection in the “TEST SETUP” menu allows each test result to be sent to the RS232 port as it is completed. The RS232 report format will contain the same elements as the selected printout format. The following describes the RS-232 output format from System 610. Baud : 9600 Parity : Even...

  • Page 41: Calibration

    CALIBRATION 6.1 OVERVIEW 6.2 USING THE “SERVICE” MENU 6.3 CHECKING CALIBRATION 6.4 CALIBRATING THE SYSTEM...
  • Page 42 OVERVIEW Test result accuracy is verified and maintained through system calibration. Check calibration and, if necessary, perform calibration procedures on a monthly basis. Calibration functions are accessed through the “SERVICE” menu. USING THE “SERVICE” MENU The “SERVICE” menu contains calibration and lighting control options. A description of all “SERVICE”...
  • Page 43 Checking Calibration Install a calibration hook to the test head. Access the “SERVICE” menu. Select “CHECK CALIBRATION”. Check displayed weight value. (0.0 gm = accurate calibration) 1. Carefully, hang a 100 gm weight from the hook. Stabilize weight to eliminate any movement. Check displayed weight value.

  • Page 44: Menu Structure

    MENU STRUCTURE 7.1 OVERVIEW 7.2 THE “TEST SETUP” MENU 7.3 THE “STATISTICS” MENU 7.4 THE “SERVICE” MENU 7-10...
  • Page 45 OVERVIEW This section provides functional details of the System 610 menu structure. Descriptions are provided for each menu and menu item. Directions concerning parameters or entries are detailed for each menu item. To enter the Main Menu from the Test Screen, press the MENU key on right side of front panel or press and hold the center mouse button for 3 seconds.
  • Page 46 THE “TEST SETUP” MENU The Test Setup menu contains a number of high level options which govern the operation of the system. Test parameters, printer output, time, date, operator identification, and sample identification settings are entered from this menu. Test Setup settings are stored in non-volatile memory and remain in effect until edited by an operator.

  • Page 47: Test Stops At

    RETURN TO This selection allows the operator to choose the height to which the hook returns upon completion of a test. The choices are “START HT” or “SEARCH HT”. ALARM This selection allows the operator to set an alarm based on the time of day. The alarm time is displayed as a 24 hour value and can be set to any time from 00:00 to 23:59.
  • Page 48 HOOK θ θ θ θ SPEED This selection allows the operator to set the rotational speed of the test hook as controlled by positional movement of the mouse. The default setting is edited by pressing the left or right mouse buttons to increase or decrease the value, then press the center mouse button to accept the value.

  • Page 49: Time

    DATE This selection allows the operator to set the system date, month, and year. The left and right mouse buttons change each digit. The center button sets the value and advances the cursor. TIME This selection allows the operator to enter the current time. The time is displayed in 24 hour format and can be set to any time from 00:00:00 to 23:59:59.
  • Page 50 PRINT SPACING Printouts can be single or double spaced. Press the center mouse button to toggle the setting. UP: RIGHT DOWN: LEFT This selection allows the operator to define the test head positioning and menu scrolling functions of the left and right mouse buttons. Press the center mouse button to toggle the setting.

  • Page 51: Upper Spec

    THE “STATISTICS” Menu The “STATISTICS” menu contains statistical data and options that govern analysis of valid destruct test results (NDT not included in statistics). User defined Upper and Lower spec limits are entered and statistics may be viewed on the LCD display within this menu.
  • Page 52 PRINT REPORT This selection allows the operator to print a report by pressing the center mouse button. REPORT TO RS232 This selection allows the operator to send a report to the RS232 port by pressing the center mouse button. DATA ONLY TO RS232 This selection allows the operator to send the test data to the RS232 port by pressing the center mouse button.
  • Page 53 THE “SERVICE” MENU The “SERVICE” menu contains calibration and lighting control options. A description of all “SERVICE” menu choices follows. CALIBRATE This selection allows the operator to calibrate the system. Press the center mouse button and follow the procedure indicated on the LCD. CHECK CALIBRATION This selection allows the operator to confirm the calibration status of the system.

  • Page 54: Technical Specifications

    TECHNICAL SPECIFICATIONS Size 12 in. W, 16 in. H, 20 in. D Weight 45 lbs. Range 100gm Accuracy ± 0.25% Resolution 0.1% Repeatability ± 0.25% Z Motion Range 2.0 in. (50mm) Machine Throat Depth 12.5 in. (317mm) Maximum Leadframe 12 in. (305mm)

  • Page 55: Limited Warranty

    Royce Instruments, LLC. warrants its products to be free from defects in material and workmanship upon leaving its factory. Royce Instruments, LLC. will repair (or at its option, replace) at no charge any defective equipment for one (1) year from date of shipment.
  • Page 56 PROBLEM REPORT FORM To assist Royce Instruments’ personnel in the diagnosis of any problems that may occur with your System 610, please use this form to document the problem. System 610 serial number: Software revision number: Description of Symptom(s): Sequence of Events leading to the Problem:...

  • Page 57: Index

    INDEX Accuracy................8-1 ALARM .................3-3, 7-4 AUTO..............4-2, 4-3, 5-2 CALIBRATE............6-2, 6-3, 7-10 calibration ............6-2, 6-3, 7-10 CHECK CALIBRATION ........6-2, 6-3, 7-10 CLEAR DATA ..............2-7 CODE ............. 3-3, 3-4, 3-5, 7-4, 7-5 COLLISION ..............3-5, 7-6 console ..............2-6, 2-7, 2-9 Cpk ................5-3, 5-6, 7-8 Cpl .................5-3, 5-6, 7-8 Cpu ................5-3, 5-6, 7-8 date..................
  • Page 58 PARK TIME ..............3-5, 7-6 PART ..............3-2, 5-6, 7-3 PRINT DATA ..............3-6, 7-6 PRINT HEADER............3-5, 7-6 PRINT REPORT ............2-7, 5-5, 7-9 PRINT SPACING............3-6, 7-7 PRINT STYLE ..............3-6, 7-6 PRINT SUMMARY............3-6, 7-6 printer ............. 1-6, 2-6, 2-7, 5-5, 7-9 PRINTER..........2-7, 3-2, 5-5, 7-3, 7-9 PULLING..............4-2, 5-2 Range ..................

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