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Installation, Operating and Servicing
Instructions
BLAST CHILLER FREEZER
BGBF-5P, BGBF-10
Please make a note of your product details for
future use:
Date Purchased:_________________________
Model Number:__________________________
Serial Number:__________________________
Dealer:_________________________________
_______________________________________
IS792 ECN 4879
Page 1 of 37
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Table of Contents
Summary of Contents for Lincat BGBF-5P
- Page 1 Installation, Operating and Servicing Instructions BLAST CHILLER FREEZER BGBF-5P, BGBF-10 Please make a note of your product details for future use: Date Purchased:_________________________ Model Number:__________________________ Serial Number:__________________________ Dealer:_________________________________ _______________________________________ IS792 ECN 4879 Page 1 of 37...
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Page 2: Table Of Contents
CONTENTS IMPORTANT INFORMATION ............................ 4 WARNINGS AND PRECAUTIONS ..........................5 TESTING AND INTENDED USE ......................... 5 INTRODUCTION ............................5 PRODUCT DESCRIPTION ........................... 5 GENERAL SAFETY REGULATIONS ......................6 CUSTOMER’S RESPONSIBILITIES ......................6 CUSTOMER SERVICE REQUESTS ......................7 ORDERING OF SPARE PARTS ........................7 PRODUCT CONFIGURATION ........................ - Page 3 4.11 SETTINGS ..............................22 4.11.1 Setting the date and time .......................... 22 4.11.2 Setting the configuration parameters ...................... 23 4.13 VIEWING HACCP ALARM INFORMATION ..................... 24 MAINTENANCE AND CLEANING ..........................25 ROUTINE MAINTENANCE ......................... 25 Cleaning the interior and exterior of the appliance ................... 26 Condenser cleaning ...............................
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Page 4: Important Information
WARNING! This symbol is used whenever there is a risk of personal injury. CAUTION! This symbol isused whenever there is a risk of damaging your Lincat product. NOTE: This symbol isused to provide additional information, hints and tips. KEEP THIS MANUAL FOR FUTURE REFERENCE... -
Page 5: Warnings And Precautions
WARNINGS AND PRECAUTIONS TESTING AND INTENDED USE This equipment is tested in compliance with established regulations and then shipped ready for use. “If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.” INTRODUCTION This manual provides all instructions required for the correct use of the equipment and to keep it in optimal condition. -
Page 6: General Safety Regulations
convey condensate to exterior, no rough surfaces, fixed guards protecting moving or potentially dangerous parts. GENERAL SAFETY REGULATIONS Read this manual carefully and follow the instructions contained herein. The user assumes full responsibility in case of operations carried out without observing the instructions in the manual. -
Page 7: Customer Service Requests
Provide consumable materials for cleaning Perform routine maintenance; In the case of power failures or malfunctions do not open the doors, in order to maintain the internal temperature for as long as possible. If the problem persists for more than a few hours, move the contents to a more suitable place. CUSTOMER SERVICE REQUESTS ... -
Page 8: Materials And Refrigerants
The drip tray must be regularly emptied; to do so, simply extract the tray from the tracks, empty it and re-insert it back into the tracks. Do not store explosive substances, such as pressurised containers with flammable propellants, in this device. 1.10 MATERIALS AND REFRIGERANTS ... - Page 9 Indicates the location of the back-up battery Risk of fire LABEL F Risk of fire or explosion. Flammable refrigerant used. Follow handling instruction carefully. To be repaired only by trained service Personnel. Do not puncture Refrigerant Tubing. Refrigerating Equipment intended for laboratory use. Packaging markings (Label attached upon the cartoon box) Service markings.
- Page 10 Service markings (Label located near the cooling unit compartment Disposal (Marking attached upon the exterior of the cabinet) Max high load IS792 ECN 4879 Page 10 of 37...
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Page 11: Technical Data
[Kg] [Kg] [Kg] [kW] BGBF-5P BGBF-10 Note: All relevant data referring to these products can be found on the data label visible either on the rear part of the cabinet or inside the cooled compartment . Here is an example of the label:... -
Page 12: Installation And Commissioning
year INSTALLATION AND COMMISSIONING TRANSPORTATION AND HANDLING The equipment must be transported and handled exclusively in upright position, in observance of the instructions printed on the packing. This precaution is necessary to avoid contamination of the refrigerant circuit with compressor lube oil with resulting valve and heat exchanger coil failure and problems starting the electric motor or the risk of a gas leak. -
Page 13: Set Up Operations
The power cord must be rated for the product and for the voltage and current marked on the product's electrical ratings label. The voltage and current rating of the cord should be greater than the voltage and current rating marked on the product. ... -
Page 14: Programming And Operating Instructions
In particular, the apparatus may contain the following materials: Iron Copper Aluminium Non-biodegradable plastics Fibre glass for printed circuits Ferrite Batteries CFC-free refrigeration gas Electrical and electronic equipment (WEEE) The manufacturer shall not be chargeable for any disposal of the apparatus at the end of its working life. -
Page 15: Switching The Device On/Off ("Off"/"Stand-By")
•"stand-by" (the device is switched on and no operating cycle is running, but it is possible to select one) •"off" (the device is switched off and no operating cycle is running, and it is not possible to select any). If power is interrupted while in the "on" mode, when power is restored the device will be in the same state and the operational cycle will be restarted from the point reached when the power interruption occurred. -
Page 16: Starting/Stopping Manual Defrosting
•Ensure the device is in "off" mode and no procedures are running •press and holdB2 + B4 for 5 s: display DY1 will show the message "Pr1" and display DY2 will show the cabinet temperature •press B4 or B6 to select one of the labels shown in the table below. To quit the procedure: •press B1 If there is no condenser probe (parameter P3 = 0), label "Pr4"... -
Page 17: Buzzer Mute
•press and holdB2 for 5 s: the needle probe will be heated until it reaches the temperature set by parameter P47(45°C from factory) or at most for the period of time set by parameter P48(15mins from factory). If the temperature detected by the needle probe is above the value set by parameter P47, heating will not be started. -
Page 18: Normal Set-Temperature Chilling And Storage Cycle
These settings remain active until another cycle is selected. Also, it is possible to set the first step operational setpoint by means of parameter P6(-20°C from factory) and the second step operational setpoint by means of parameter P4(0°C from factory); the hard chill process progresses from the first step tothe second when the temperature detected by the needle probe reaches the value set by parameter P12(20°C from factory). -
Page 19: Hard Timed Blast Chilling And Storage Cycle
To adjust the operational set point: •press B4 or B6 These settings remain active until another cycle is selected. It is also possible to set the operational set point by means of parameter P5(-40°C from factory). To start the cycle: •press B1 When the temperature detected by the needle probe reaches the value set by parameter P11(-18°C from factory), the buzzer is activated for the length of time set by parameter... -
Page 20: Normal Timed Chilling And Storage Cycle
These settings remain active until another cycle is selected. The hard chill process switches from the first step to the second step once the period of time established by parameter P18(45mins from factory) has elapsed. To start the cycle: •press B1 When the chill duration time has elapsed, the buzzer is activated for the length of time set by parameter P55 and the device switches to storage mode. -
Page 21: Storage, Selection And Starting A Program
•press B9 : display DY1 will show the operational set point and LED L9 will switch on. To adjust the operational set point: •press B4 or B6 It is also possible to set the operational set point by means of parameter P5. •press B3 display DY2 will show the duration of the freezing step LED L3 will be switched on. -
Page 22: Additional Functions Accessible During Operational Cycles
•pressB12 : display DY1 will show the label of the first program •press B4 or B6 to select a program •press B1 To display the label of the current program: •press B12 4.10.8 Additional functions accessible during operational cycles To display the cabinet temperature during a set-temperature chilling step or during a set- temperature freezing step: •press the key related to the current cycle: display DY1 displays the cabinet temperature for 5 s. -
Page 23: Setting The Configuration Parameters
•press B3 : display DY1 will show "dd" and display DY2 will show the digits corresponding to the day (days are displayed in 31 day format) •press B4 or B6 to change the day •press B3 : display DY1 will show "hh" and display DY2 will show the digits corresponding to the hour (hours are displayed in 24 hour format) •press B4 or B6... -
Page 24: Viewing Haccp Alarm Information
•the critical value •the date and time at which the alarm occurred •the alarm duration (from 1 minute to 999 minutes, " - - -" if the alarm is ongoing). CODE ALARM TYPE (AND CRITICAL VALUE) Cabinet probe error (the temperature of the cabinet when the alarm condition occurred) Evaporator probe alarm (the maximum cabinet temperature during the alarm condition) -
Page 25: Maintenance And Cleaning
INFO MEANING on display DY1 on display DY2 The alarm occurred in 2007 (continued ...) on display DY1 on display DY2 The alarm occurred on 26 March 2007 on display DY1 on display DY2 The alarm occurred at 4:30pm on display DY1 on display DY2 The critical value is 8 °C/8 °F on display DY1... -
Page 26: Cleaning The Interior And Exterior Of The Appliance
- Use powder or foam extinguishers. Cleaning the interior and exterior of the appliance The appliance is designed for the products storage so it is important to keep it clean. The equipment is thoroughly cleaned at the factory before being shipped. We recommend, however, to clean the interior cabinet before the first start up of the appliance. -
Page 27: Alarms And Internal Diagnostics
verify correct needle probe insertion was negative; the cycle will be started in timed mode and the buzzer will emit 5 beeps every 10s hard chill LED -if permanently ON: ·a hard chill operation will have been selected ·the first step of a hard chill operation Timed operation cycle LED is ongoing -if permanently on, a timed operation... - Page 28 will be switched on •the condenser fan will be switched off •if the UV light is on (i.e. if cabinet sterilisation is ongoing), the UV light will be switched off High pressure input alarm Low pressure input alarm -Remedies: -Remedies: •check the causes of the input •check the causes of the input activation activation...
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Page 29: Configuration Parameters
•it will not be possible to start any set- parameter P54 •the alarm output will be activated temperature operational cycles •the alarm output will be activated User interface-module communication error -Remedies: •check the user interface-module connection -Consequences: •if an operational cycle is ongoing, the device will continue to function normally •it will not be possible to start any operational cycles... - Page 30 Maximum set temperature chill duration; also timed chill duration Maximum set temperature freeze duration; also timed freeze duration Duration of the Hard chilling cycle first step in time-set mode COMPRESSOR PROTECTION PARAMETERS Compressor activation delay from device power on (from restoration of power) Minimum elapsed time period between two consecutive compressor start-up operations...
- Page 31 0 = NA (input active with contact closed) 1 = NC (input active with contact open) High pressure input alarm delay Low pressure input contact type 0 = NA (input active with contact closed) 1 = NC (input active with contact open) Low pressure input alarm delay Compressor thermal protection input contact type 0 = NA (input active with contact closed)
- Page 32 TEMPERATURE ALARMS PARAMETERS Temperature below which the minimum temperature alarm is activated during post-chill storage, with relation to P7, i.e. "P7 + P64" (with reference to the cabinet probe) 0 = no alarm Temperature above which the maximum temperature alarm is activated during post-chill storage, with relation to P7, i.e.
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Page 33: Spare Parts List
Altering parameter P73 is effective on exiting the configuration parameter setting procedure; as soon as you will quit the configuration parameters setting procedure, parameter P73 will automatically get Value 0. SPARE PARTS LIST BGBF-5P Item n. Descriptiom MOTOR COMPARTMENT REAR PLASTIC COATED GRID EVAPORATOR COIL... - Page 34 Item n. Descriptiom TX ORIFICE SWIVEL CASTOR W/OUT BRAKE SWIVEL CASTOR W/BRAKE -NOT USED- CONDENSER ASSY COMPRESSOR PRESSURE SCHRADER VALVE LIQUID RECEIVER CONDENSATE PAN MOD. GBF-5 FILTER DRIER HOT GAS DEFROST SOLENOID VALVE BODY SOLENOID VALVE COIL SOLENOID VALVE COIL SUPPLY CABLE HIGH PRESSURE SWITCH FUSE 500V 10,3x38 16A FUSE HOLDER 10,3x38 (UL)
- Page 35 BGBF-10 Item n. Descriptiom MOTOR COMPARTMENT BACK PRTCN GRID EVAPORATOR COIL EVAPORATOR COVER AND FAN HOLDER MOD. GBF-10 NTC TEMPERATURE PROBE EVAPORATOR FAN EVAPORATOR FAN GRID PRTCN 120x120mm Φ=300mm CASTOR W/OUT BRAKE SWIVEL CASTOR W/BRAKE -NOT USED- CONDENSATE TRAY CONTACTOR FUSE 10,3x38 500Vac 20A FUSE HOLDER 10,3x38(UL) MAGNETIC DOOR SWITCH...
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Page 36: Service Information
All available on serial plate Type number Serial number Lincat reserve the right to carry out any work under warranty, given reasonable access to the appliance, during normal working hours, Monday to Friday, 08:30 to 17:00. GUARANTEE This unit carries a comprehensive UK mainland 2 year warranty. The guarantee is in addition to, and does not diminish your statutory or legal rights. - Page 37 The guarantee does not cover: Accidental damage, misuse or use not in accordance with the manufacturer’s instructions Consumable items (such as filters, glass, bulbs, slot toaster elements and door seals.) Damage due to incorrect installation, modification, unauthorised service work or damage due to scale, food debris build-up, etc.