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Manufactured by:
Backyard Discovery
3305 Airport Drive, Pittsburg, KS 66762
800-856-4445
Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476
J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990
12x10 Brookdale
Gazebo
MODEL # : 2006522B
Please visit www.backyarddiscovery.com
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INS-2006522B-A-12x10 BROOKDALE GAZEBO ENG 11-5-2021
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Summary of Contents for Backyard Brookdale 2006522B
- Page 1 Manufactured by: Backyard Discovery 3305 Airport Drive, Pittsburg, KS 66762 800-856-4445 Basepoint Business Centre: Rivermead Drive,Westlea, Swindon SN5 7EX Phone: 0800-118-2476 J.P. Coenstraat 7, The Bridge, The Hague, 2595 WP, Netherlands Phone: 08005678990 12x10 Brookdale Gazebo MODEL # : 2006522B Please visit www.backyarddiscovery.com...
- Page 2 Basic Setup Dimensions & Assembly Notes Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. •...
- Page 3 Anchoring Layout Owner's Manual 10'-9 3/8" [3.3 m] 10'-3 1/8" [3.1 m] 9'-8 7/8" [3 m] 1 3/4 in (4) ANCHORS PER POST [43 mm] 3 3/8 in [86 mm]...
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Page 4: Parts Identification
Owner's Manual Parts Identification Wood Components (Not to Scale) ANGLE BRACE - W2A02967 ANGLE BRACE - W2A03470 1 5/16"x6 7/16"x35 3/4" (34x163x908) 1 5/16"x6 7/16"x35 3/4" (34x163x908) ANGLE BRACE - W2A02968 1 5/16"x6 7/16"x35 3/4" (34x163x908) BEAM - W4L13079 1 3/8"x5 1/4"x111 1/8" (36x134x2824) BEAM - W4L13080 1 3/8"x5 1/4"x64 5/8"... - Page 5 Owner's Manual Parts Identification Wood Components (Not to Scale) SHEATHING BOARD - W4L13074 1 3/8"x3 3/8"x91 3/4" (36x86x2330) SHEATHING BOARD - W4L13081 1 3/8"x3 3/8"x27 1/4" (36x86x692) RAFTER - W4L13077 1"x3 3/8"x105 1/8" (24x86x2670) FASCIA - W4L13078 1"x3 3/8"x59 3/8" (24x86x1507) RIDGE CAP STIFFENER - W4L13590 1"x2 3/8"x47 5/8"...
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Page 6: Hardware Components
Owner's Manual Parts Identification... - Page 7 Owner's Manual Parts Identification Hardware Components H100201 SCREW PFH BLK (x4) 8x2-1/2 H100630 WASHER FLAT BLK (x17) 8x19 H100391 SCREW PFH BLK (x78) H100200 SCREW PFH BLK H100198 WASHER LOCK EXT BLK (x30) 8x1 1/2 (x92) 8x19 H100536 SCREW PWH BLK (x33) 8x1 1/4 H100199...
- Page 8 Owner's Manual Parts Identification Accessory Components (Not to Scale) A100241 BYD ID TAG (SMALL) WITHOUT AGES (x1) A4M00619 A4M00961 L BRACKET 66x66x127 - BLK ROOF BRACKET (x4) (x6) A4M00972 A4M00973 BRACKET BRACKET (x4) (x2) A4M00974 BRACKET A4M00979 BRACKET (x4) (x4)
- Page 9 Owner's Manual Parts Identification...
- Page 10 Owner's Manual Parts Identification...
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Page 11: Pre-Assembly
PRE-ASSEMBLY STEP 1 - Sorting Parts It is critical for ease of assembly that you take the time to sort and organize the wood and hardware. WOOD PARTS: • Organize wood parts by the three-digit, alpha-numeric number stamped on each board (ex. P01). •... -
Page 12: Step 2 - Tools Required
PRE-ASSEMBLY STEP 2 - Tools Required Drill Attachments: Phillips Head Open End Wrenches 1/2" & 7/16" 1/8", 3/16", 3/8" & 7/16" Drill Bits Cordless Drill or Electric Drill 3/8" Drive Ratchet, 1/2" & 7/16" STD Sockets, 1/2" & 7/16" Deep Sockets Phillips Screw Driver 3/8 &... - Page 13 PRE-ASSEMBLY STEP 3 - Choose Your Assembly Method There are several types of assembly instructions available to you. 1. Printed Assembly Manual included with your set 2. BILT APP - 3D interactive instructions 3. Combination of the Printed Manual and BILT APP (Note: Step numbers can differ between the two methods)
- Page 14 Phase 1 STEP 1...
- Page 15 Phase 1 STEP 2 FACE HOLES INWARD ON EACH POST PILOT HOLES FACE DOWN...
- Page 16 Phase 1 ANGLE BRACE - W2A02968 ANGLE BRACE - W2A03470 1 5/16"x6 7/16"x35 3/4" (34x163x908) 1 5/16"x6 7/16"x35 3/4" (34x163x908) H100206 LAG SCREW WH BLK H100205 BOLT WH BLK H100192 NUT BARREL WH BLK 5/16x3 (16) 5/16x2-1/4 (16) 5/16x7/8 H100198 WASHER LOCK EXT BLK H100199 WASHER LOCK EXT BLK...
- Page 17 Phase 1 TIPS: • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • MOVE THE 10FT POST ASSEMBLIES TO THEIR FINAL LOCATION WITH SOMEONE HOLDING EACH ASSEMBLY UPRIGHT. • USING A THIRD PERSON, CONNECT THE BEAM TO THE POSTS TO MAKE THE GAZEBO FRAME.
- Page 18 Phase 1 ALIGN HOLES IN PLATE WITH HOLES IN D1 AND D3 BOARDS AND MOUNT.
- Page 19 Phase 1 CRITICAL: SQUARE UNIT BEFORE PROCEEDING TO NEXT STEPS. ONCE SQUARE, TIGHTEN ALL HARDWARE.
- Page 20 Phase 1 ALIGN PILOT HOLES WITH POST HOLES BY TEMPORARILY INSTALLING THE LONG 9-1/2" BOLTS H100829 BEFORE INSTALLING SCREWS...
- Page 21 Phase 1 NOTE JOINT ALIGN PILOT HOLES ON BOTH ENDS...
- Page 22 Phase 1 TIPS • SQUARE EACH ROOF PANEL. • MEASURE FROM CORNER TO CORNER AS SHOWN AND ENSURE THE MEASUREMENT IS THE SAME IN EACH DIRECTION. • THEN INSTALL THE E3 & E4 BOARDS AS SHOWN.
- Page 23 Phase 2 PREPARATION NOTE: USE THIS PAGE TO FAMILIARIZE YOURSELF WITH THE ROOF PANEL & ASSIST YOU IN THE COMING STEPS. WARNING: GLOVES SHOULD BE WORN WHEN HANDLING ROOF PANELS; EDGES ARE SHARP. 2 1/2" [63 mm} NOTE HOLE LOCATIONS GO TOWARDS THE PEAK OF THE ROOF...
- Page 24 Phase 2 STEP 1 MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON TO THIS STEP. 1/8" [3 mm] HOLD SHEETING INSIDE OF FRAME 5/16" [8 mm] NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET AND THEIR OREINTATION FLUSH SHEETING...
- Page 25 Phase 2 STEP 2...
- Page 26 Phase 2 STEP 3 1/8" [3 mm] HOLD SHEETING INSIDE OF FRAME NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET AND THEIR OREINTATION NOTE THRU HOLES NOTE RIB OVERLAP FLUSH SHEETING...
- Page 27 Phase 2 STEP 4 MAKE SURE YOUR ROOF PANEL IS SQUARE BEFORE MOVING ON TO THIS STEP. 1/8" [3 mm] HOLD SHEETING INSIDE OF FRAME 5/16" [8 mm] NOTE THRU HOLES NOTE RIB OVERLAP NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET AND THEIR OREINTATION FLUSH SHEETING...
- Page 28 Phase 2 STEP 5...
- Page 29 Phase 2 STEP 6 1/8" [3 mm] HOLD SHEETING INSIDE OF FRAME NOTE THE TWO RIDGE CAP HOLES IN EACH SHEET AND THEIR OREINTATION NOTE THRU HOLES NOTE RIB OVERLAP FLUSH SHEETING...
- Page 30 Phase 2 TIPS: DUE TO MULITPLE LAYERS OF METAL ON THE SCREWS GO THROUGH EDGE TRIM AND INTO EDGE TRIM. IT IS RECOMMENDED THAT A 1/8" THE TOP OF THE RIBS IN THE APPROXIMATE DRILL BIT IS USED TO CREATE STARTER HOLES. LOCATIONS SHOWN.
- Page 31 Phase 2 STEP 8 TIPS: • THREE PEOPLE ARE HELPFUL FOR THIS STEP. • POSITION A PERSON ON A LADDER IN THE CENTER OF THE GAZEBO TO HELP SUPPORT THE ROOF PANEL. • WITH TWO PEOPLE, WORK THE PANEL UP UNTIL IT MEETS THE ROOF SUPPORT FRAME.
- Page 32 Phase 2 STEP 9...
- Page 33 Phase 2 STEP 10...
- Page 34 Phase 2 STEP 11 CENTER ROOF BRACKETS ON EACH RAFTER AND ATTACH...
- Page 35 Phase 2 STEP 12 TIPS • REMOVE BLUE FILM FROM RIDGE PARTS. • THEN ASSEMBLE THE PROVIDED RIDGE CAP SPLICE BY SLIDING EACH RIDGE CAP INTO THE SPLICE AS SHOWN UNTIL CENTERED.
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Page 36: Top View
Phase 2 STEP 13 ASSEMBLE BY ALIGNING THE HOLES ON EACH RIDGE CAP TO THE HOLES IN THE RIDGE CAP SPLICE TO ENSURE REMOVE SPACERS AS SHOWN THAT THE OVERALL LENGTH IS 117 BEFORE INSTALLING 1/16" [2974 mm] MAX. 117 1/16" [2974 mm] MAX (WHEN ASSEMBLED) - Page 37 Phase 2 STEP 14 117 1/16" [2974 mm] (x16) NOTE: RIDGE CAP ASSEMBLY HAS BEEN DESIGNED FOR SAFE INSTALLATION FROM A LADDER AND ROOF ACCESS IS NOT REQUIRED NOR RECOMMENDED. TIPS: FOR PROPER INSTALLATION, USE AN ADULT HELPER TO KEEP DOWNWARD PRESSURE ON THE RIDGE CAO DURING SCREW INSTALLATION.
- Page 38 Phase 3 STEP 1 A4M00977 A4M00978 H100471 LAG SCREW WH BLK POST ANCHORING PLATE POST PLATE (x8) (x8) (x32) 5/16x1 1/2 (x32) LAG SCREW - 1 1/2" (x8) POST PLATE (x8) POST ANCHORING PLATE...
- Page 39 STEP 2 Phase 3 H100200 SCREW PFH BLK A100241 BYD ID TAG (SMALL) WITHOUT AGES (x2) 8x1 1/2 (x1) (x1) FRONT BYD ID TAG (x2) SCREW - 1 1/2"...
- Page 40 Phase 3 STEP 3 H100120 SCREW CONCRETE ANCHOR H100630 WASHER FLAT BLK (x16) 1/4x2 (x16) 8x19 NOTE: MANUFACTURER RECOMMENDS INSTALLATION ON CONCRETE SURFACE OR CONCRETE POST PADS. SEE BELOW. FOR INSTALLATION ON WOOD DECK, YOU MUST ENSURE THERE IS AMPLE STRUCTUAL SUPPORT UNDER DECK. (x16) SCREW - 2"...
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Page 41: Electrical Enclosure
ELECTRICAL ENCLOSURE FOR ELECTRICAL ENCLOSURE INSTALLATION REFER TO ASSEMBLY INSTRUCTIONS THAT COMES PACKAGED WITH THE ELECTRICAL ENCLOSURE KIT. INSTALL ON ANY POST THAT IS DESIRED. FOLLOW DIRECTIONS FOR PROPER INSTALLATION.
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