Sullair VS16 30HP Series Operator's Manual And Parts List
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Sullair VS16 30HP Series Operator's Manual And Parts List

30-50 hp / 22-37 kw air-cooled and water-cooled
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SULLAIR ROTARY
VACUUM SYSTEM
30-50 HP / 22-37 KW
Air-cooled and Water-cooled
VS-16
OPERATOR'S
MANUAL AND
PARTS LIST
KEEP FOR
FUTURE
REFERENCE
Part Number
02250156-647
©Sullair Corporation

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  • Page 1 SULLAIR ROTARY VACUUM SYSTEM VS-16 30-50 HP / 22-37 KW Air-cooled and Water-cooled OPERATOR’S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250156-647 ©Sullair Corporation...
  • Page 2 AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are courses that provide hands-on instruction in the proper operation, main- tenance and service of Rotary Screw Vacuum Systems. Seminars are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.
  • Page 3 TABLE OF CONTENTS OPERATOR IS REQUIRED TO READ ENTIRE INSTRUCTION MANUAL Section 1 PAGE SAFETY 1.1 GENERAL 1.2 PERSONAL PROTECTIVE EQUIPMENT 1.3 PRESSURE RELEASE 1.4 FIRE AND EXPLOSION 1.5 MOVING PARTS 1.6 HOT SURFACES, SHARP EDGES AND SHARP CORNERS 1.7 TOXIC AND IRRITATING SUBSTANCES 1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section 3 SPECIFICATIONS Figure 3-3B Piping and Instrumentation - 30-40HP/ 22-30KW (continued) Water-cooled Figure 3-3C Piping and Instrumentation - 50HP/ 37KW Air-cooled Figure 3-3D Piping and Instrumentation - 50HP/ 37KW Water-cooled Section 4 INSTALLATION 4.1 MOUNTING OF VACUUM SYSTEM 4.2 VENTILATION AND COOLING 4.3 VACUUM SYSTEM PIPING 4.4 COUPLING ALIGNMENT CHECK...
  • Page 5 TABLE OF CONTENTS Section 6 MAINTENANCE (continued) CONTROL SYSTEM ADJUSTMENT FLUID RETURN/SIGHT GLASS MAINTENANCE DRIVE COUPLING INSTALLATION 6.8 TROUBLESHOOTING - INTRODUCTION 6.9 TROUBLESHOOTING - GUIDE Section 7 ILLUSTRATIONS AND PARTS LIST 7.1 PROCEDURE FOR ORDERING PARTS 7.2 RECOMMENDED SPARE PARTS LIST 7.3 FRAME, MOTOR, COMPRESSOR AND PARTS - 30-40HP/22-30KW 7.4 FRAME, MOTOR, COMPRESSOR AND PARTS -...
  • Page 6 Section 7 ILLUSTRATIONS AND PARTS LIST 7.28 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL MCP28 (continued) 7.29 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL 7.30 WIRING DIAGRAM - VS-16 SSRV DUAL CONTROL...
  • Page 7 A. Open fluid filler cap only when Vacuum System is not running and the receiver is not pressurized. Sullair® Corporation and its subsidiaries designs Shut down the Vacuum System and bleed the sump and manufactures all of their products so they can (receiver) to zero internal pressure before removing be operated safely.
  • Page 8 Section 1 SAFETY H. Keep a suitable fully charged class BC or ABC respiration (breathing) except in full compliance fire extinguisher or extinguishers nearby when serv- with OSHA Standards 29 CFR 1910 and any other icing and operating the Vacuum System. Federal, State or Local Codes or regulations.
  • Page 9 Section 1 SAFETY with open electrical enclosures. If necessary to do I. Keep lift operator in constant attendance whenev- so, then disconnect, lock out and tag all power at er Vacuum System is suspended. source so others will not inadvertently restore J.
  • Page 10 NOTES...
  • Page 11 Vacuum System in top operating condition. Should any problem or question arise which cannot be A Sullair Vacuum System requires no answered in this text, contact your nearest Sullair inspection and/or maintenance of its inter- representative or the Sullair Corporation Service nal parts with the limits of the binding war- Department.
  • Page 12 Section 2 DESCRIPTION Figure 2-1A - Sullair VS-16 Screw Vacuum System - 30-40HP/22-30KW Air-cooled...
  • Page 13 Section 2 DESCRIPTION Figure 2-1B - Sullair VS-16 Screw Vacuum System - 50HP/37KW Air-cooled...
  • Page 14 Section 2 DESCRIPTION Figure 2-1C Sullair V-16 Screw Vacuum System 30-40HP/22-30KW Water-cooled...
  • Page 15 Section 2 DESCRIPTION Figure 2-1D Sullair V-16 Screw Vacuum System 50HP/37KW Water-cooled...
  • Page 16 Section 2 DESCRIPTION Figure 2-2A Vacuum Unit Cooling and Lubrication System-Air-cooled...
  • Page 17 Section 2 DESCRIPTION Figure 2-2B Vacuum Unit Cooling and Lubrication System - Water-cooled...
  • Page 18 Section 2 DESCRIPTION Figure 2-3 Vacuum Unit Discharge System...
  • Page 19 Section 2 DESCRIPTION If equipped with option, the water-flow regulating All Sullair Vacuum Systems are equipped with a valve also conserves water during periods of vary- high pressure shutdown switch to shut down the ing load on the Vacuum System. The same valve vacuum system at 12 psig (83kPa).
  • Page 20 Section 2 DESCRIPTION Figure 2-4 Control System butterfly continues to open until the system vacuum reaches approximately 15 in.-Hg. (381mm) at which START time the vacuum system is operating at full capaci- NORMAL OPERATING MODE - 15 TO 20 IN.-HG. (381 TO 508MM) When the system vacuum rises above 15 in.-Hg.
  • Page 21 Section 2 DESCRIPTION Figure 2-5 Instrument and Electrical Panels (Typical Standard Control) amount of gas intake to the vacuum unit in • The system vacuum gauge continually response to the operation of the Sullicon Control monitors the vacuum at various load and (Par.
  • Page 22 Section 2 DESCRIPTION ings. • The separator maintenance gauge moni- tors the condition of the separator element and indicates when the element restriction is excessive. • The fluid filter maintenance gauge moni- tors the condition of the fluid filter element and indicates when the element should be changed.
  • Page 23 50HP: Encl (I) Add 30.13” with inlet filter mounted. (II) Add 24.00” (30-40HP/22-30KW), 22.44 (50HP/37KW) additional height for servicing the separator element. For latest sound test data, consult Sullair factory. VACUUM PUMP: Type : Lubricated Rotary Screw Maximum Operating Vacuum (I): 29.5 in-Hg.
  • Page 24 Section 3 SPECIFICATIONS 60 Hz VACUUM PUMP MOTORS: Size : 30HP Type : 60 Hz, 3 Phase, ODP, 230/460 VAC Maximum Ambient Temperature : 40ºF Options : 200V, 208V, 230V, 575V; TEFC Also Available Speed : 1800 RPM Starter : 460V, Magnetic Full Voltage, Size 3 Size 40HP...
  • Page 25 Mixing, changing or adding other lubri- Sullair encourages the user to participate in a lubri- cants within the compressor unit may void cant analysis program with the lubricant suppliers.
  • Page 26 Section 3 SPECIFICATIONS Figure 3-2A Identification - VS-16 30-40HP/ 22-30KW Air-cooled 02250148-294R01...
  • Page 27 Section 3 SPECIFICATIONS Figure 3-2B Identification - VS-16 30-40HP/ 22-30KW Water-cooled 02250148-301R00...
  • Page 28 Section 3 SPECIFICATIONS Figure 3-2C Identification - VS-16 50HP/ 37K Air-cooled 02250148-320R01...
  • Page 29 Section 3 SPECIFICATIONS Figure 3-2D Identification - VS-16 50HP/ 37K Water-cooled 02250148-324R01...
  • Page 30 Section 3 SPECIFICATIONS Figure 3-3A Piping and Instrumentation - VS-16 30-40HP/ 22-30KW Air-cooled 02250155-520R04...
  • Page 31 Section 3 SPECIFICATIONS Figure 3-3A Piping and Instrumentation - VS-16 30-40HP/ 22-30KW Air-cooled description part number quantity number vacuum guage 250042-041 inlet filter 250024-659 vacuum switch 02250164-176 inlet check valve 250028-224 butterfly valve 040640 filter, vacuum regulator 250009-221 vacuum regulating valve 250023-600 sullicon control 02250081-075...
  • Page 32 Section 3 SPECIFICATIONS Figure 3-3A Piping and Instrumentation - VS-16 30-40HP/ 22-30KW Air-cooled 02250155-520R04...
  • Page 33 Section 3 SPECIFICATIONS Figure 3-3A Piping and Instrumentation - VS-16 30-40HP/ 22-30KW Air-cooled (continued) description part number quantity number fluid filter diff. pressure switch (III) 02250062-825 solenoid valve - n.o. 1/4 130# n4 + (IV) 02250125-667 vlv, butterfly 4” (V) 250039-547 (III) Used with annunciation option.
  • Page 34 Section 3 SPECIFICATIONS Figure 3-3B Piping and Instrumentation- VS-16 30-40HP/ 22-30KW Water-cooled 02250155-521R04...
  • Page 35 Section 3 SPECIFICATIONS Figure 3-3B Piping and Instrumentation- VS-16 30-40HP/ 22-30KW Water-cooled part number description number quantity vacuum guage 250042-041 inlet filter 250024-659 vacuum switch 02250164-176 inlet check valve 250028-224 butterfly valve 040640 filter, vacuum regulator 250009-221 vacuum regulating valve 250023-600 sullicon control 02250081-075...
  • Page 36 Section 3 SPECIFICATIONS Figure 3-3B Piping and Instrumentation- VS-16 30-40HP/ 22-30KW Water-cooled 02250155-521R04...
  • Page 37 Section 3 SPECIFICATIONS Figure 3-3B Piping and Instrumentation- VS-16 30-40HP/ 22-30KW Water-cooled (continued) part number description number quantity solenoid valve - n.c. (IV) 02250125-668 solenoid valve - n.o. (V) 02250125-538 inlet diff. pressure switch (VI) 250032-907 separator diff. pressure switch (VI) 02250050-154 fluid filter diff.
  • Page 38 Section 3 SPECIFICATIONS Figure 3-3C Piping and Instrumentation - VS-16 50HP/ 37KW Air-cooled 02250155-522R05...
  • Page 39 Section 3 SPECIFICATIONS Figure 3-3C Piping and Instrumentation - VS-16 50HP/ 37KW Air-cooled description part number quantity number vacuum gauge 250042-041 inlet filter 250024-659 vacuum switch 02250164-176 inlet check valve 250028-224 butterfly valve 040640 filter, vacuum regulator 250009-221 vacuum regulating valve 250023-600 sullicon control 02250081-075...
  • Page 40 Section 3 SPECIFICATIONS Figure 3-3C Piping and Instrumentation - VS-16 50HP/ 37KW Air-cooled 02250155-522R05...
  • Page 41 Section 3 SPECIFICATIONS Figure 3-3C Piping and Instrumentation - VS-16 50HP/ 37KW Air-cooled (continued) description part number quantity number inlet diff. pressure switch (III) 250032-907 separator diff. pressure switch (III) 02250050-154 fluid filter diff. pressure switch (III) 02250062-825 solenoid valve - n.o. 1/4 130# n4 + (IV) 02250125-667 vlv, butterfly 4"...
  • Page 42 Section 3 SPECIFICATIONS Figure 3-3D Piping and Instrumentation - VS-16 50HP/ 37KW Water-cooled 02250155-523R05...
  • Page 43 Section 3 SPECIFICATIONS Figure 3-3D Piping and Instrumentation - VS-16 50HP/ 37KW Water-cooled part number description number quantity vacuum guage 250042-041 inlet filter 250024-659 vacuum switch 02250164-176 inlet check valve 250028-224 butterfly valve 040640 filter, vacuum regulator 250009-221 vacuum regulating valve 250023-600 sullicon control 02250081-075...
  • Page 44 Section 3 SPECIFICATIONS Figure 3-3D Piping and Instrumentation - VS-16 50HP/ 37KW Water-cooled 02250155-523R05...
  • Page 45 Section 3 SPECIFICATIONS Figure 3-3D Piping and Instrumentation - VS-16 50HP/ 37KW Water-cooled (continued) part number description number quantity tee, sae/npt probe manifold (III) 02250085-979 solenoid valve-n.c. (IV) 02250125-668 solenoid valve-n.o. (V) 02250125-538 inlet diff. pressure switch (VI) 250032-907 separator diff. pressure switch (VI) 02250050-154 fluid filter diff.pressure switch (VI) 02250062-825...
  • Page 46 Section 3 SPECIFICATIONS NOTES...

  • Page 47: Mounting Of Vacuum System

    Consult a Sullair representative for assistance in recheck the coupling hub gap. utilizing this heat. 4.5 FLUID LEVEL CHECK DO NOT install a water-cooled machine where it The Sullair Vacuum System is also supplied with Table 4B - Ventilation Requirements AIR-COOLED MOTOR HP FAN AIR CFM...

  • Page 48: Motor Rotation Direction Check

    OSHA, National Electrical Code, and any other applicable local electrical code concerning isolation Table 4C - Dimension and Torque Guide switches, fused disconnects, etc. Sullair provides a wiring diagram for use by the installer. Disk Max Disk Diameter (in) ft.lbs.

  • Page 49: Rupture Disk

    OPERATION 5.1 GENERAL will call for service or indicate the beginning of a While Sullair has built into this Vacuum System a malfunction. Before starting your Sullair Vacuum comprehensive array of controls and gauges to System, read this section thoroughly and familiarize...

  • Page 50: Initial Start-Up Procedure

    Section 5 OPERATION 5.2 PURPOSE OF CONTROLS (CONTINUED) CONTROL OR INDICATOR PURPOSE INLET CHECK VALVE Cuts off the reverse flow of gas/fluid mixture through the vacuum unit inlet at shutdown. THERMAL VALVE Regulates flow of fluid to and around the cooler. It (air-cooled only) is designed to maintain a minimum operating tem- perature of 180ºF (82ºC);...

  • Page 51: Automatic Re-Start Option

    OPERATION 5.6 AUTOMATIC RE-START OPTION Prior to initial power-up or after routine mainte- This option is sometimes requested on Sullair nance, make certain that: Vacuum Systems. Its function is to restart the pack- 1. If the machine has dual control and is equipped age upon sensing the return of incoming power with a "hand-auto"...
  • Page 52 NOTES...

  • Page 53: General

    3. Replace the fluid filter element. easy to see that the Maintenance Program for the 4. Drain the sump and change the vacuum pump Sullair Vacuum System is quite minimal. The use of fluid. the service gauges provided for the inlet filter, fluid 5.
  • Page 54 Section 6 MAINTENANCE Figure 6-2 Inlet Filter Maintenance 5. Replace cover. INLET FILTER ELEMENT CLEANING The inlet filter element may be cleaned by com- pressed air. When cleaning the element with com- pressed air, never let the air pressure exceed 30 psi (207kPa).
  • Page 55 Section 6 MAINTENANCE Figure 6-3A Separator Maintenance - 3. Loosen and remove the twelve (12) 3/4" x 3" hex 30-40HP/ 22-30KW head capscrews from the cover plate. 4. Lift the cover plate from the separator. 5. Remove the primary and secondary separator elements.

  • Page 56: Control System Adjustment

    Section 6 MAINTENANCE Figure 6-4 Sullicon Control *Replacement kit for Sullicon Control P/N 250020-353. For replacement of spring, order spring no. 250024-507. NOTE: For additional information on Sullicon Control parts, consult Section 7.16 Sullicon Control System. For more information on the Sullicon Control System, refer to Section 7.5 Air Inlet System.

  • Page 57: Fluid Return/Sight Glass Maintenance

    Should your problem persist after making the rec- dures. ommended check, consult you nearest Sullair rep- 6.8 TROUBLESHOOTING - INTRODUCTION resentative or the Sullair Corporation factory. The information contained in the Troubleshooting chart has been compiled from field report data and 6.9 TROUBLESHOOTING - GUIDE...
  • Page 58 Section 6 MAINTENANCE 6.9 TROUBLESHOOTING - GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION VACUUM UNIT WILL Defective Low Fluid Pressure Replace switch. NOT START Switch Bypass Timer (CONTINUED) VACUUM UNIT SHUTS Loss of Control Voltage Check for loose wires. DOWN WITH DEMAND Low Incoming Voltage Consult power company.
  • Page 59 Section 6 MAINTENANCE 6.9 TROUBLESHOOTING - GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION VACUUM UNIT SHUTS Discharge Temperature Switch Clogged fluid pump suction strainer; clean. DOWN WITH DEMAND Open (Continued) Leaks in fluid pump suction pipe; tighten fit- PRESENT tings. (CONTINUED) Inlet vacuum too low;...
  • Page 60 Section 6 MAINTENANCE 6.9 TROUBLESHOOTING - GUIDE (CONTINUED) SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION EXCESSIVE FLUID Clogged return line strainer(s) Clean strainer(s) (screen and o-ring replace- CONSUMPTION ment kit available). Clean orifice(s) if so equipped. Separator Element Damaged or Change separator(s). Not Functioning Properly Leak in the Lubrication System Check all pipes, connections and components.

  • Page 61: Procedure For Ordering Parts

    7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the vacu- um unit was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the phone numbers or addresses listed below.

  • Page 62: Recommended Spare Parts List

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.2 RECOMMENDED SPARE PARTS LIST DESCRIPTION NUMBER NUMBER ELEMENTS element, fluid filter for 02250155-707 02250155-709 element, replacement separator (30-40HP / 22-30KW) 0225049-889 element, inlet filter 250024-867 element, drive coupling replacement 02250152-670 KITS kit, primary separator element (50HP / 37KW) 250034-142 kit, secondary separator element (50HP / 37KW) 250034-130...
  • Page 63 Section 7 ILLUSTRATIONS AND PARTS LIST...

  • Page 64: Frame, Motor, Compressor And Parts - 30-40Hp/22-30Kw

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.3 FRAME, MOTOR, COMPRESSOR AND PARTS - 30-40HP/22-30KW 02250148-295R02...

  • Page 65: Frame, Motor, Compressor And Parts

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.3 FRAME, MOTOR, COMPRESSOR AND PARTS - 30-40HP/22-37KW part number description number quantity frame base,ls120/160 vs16/20 02250142-585 motor,30hp 230/460/60 4pyd tepe 02250150-996 hub, coupling 1.625 bore 20r 02250152-623 hub, coupling 1.9375 bore 20r 02250152-626 element, cplg 20r (I) 02250152-670 cover, cplg element 20r...
  • Page 66 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.3 FRAME, MOTOR, COMPRESSOR AND PARTS - 30-40HP/22-30KW 02250148-295R02...
  • Page 67 877004-050 rsvs16 vacuum compressor (II) (II) There is an exchange program whereby a remanufactured vacuum unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.
  • Page 68 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.4 FRAME, MOTOR, COMPRESSOR AND PARTS - VS-16 50HP/37KW 02250148-321R02...
  • Page 69 Section 7 ILLUSTRATIONS AND PARTS LIST 7.4 FRAME, MOTOR, COMPRESSOR AND PARTS - 50HP/37KW part number description number quantity frame base, ls120/160 vs16/20 02250142-585 motor, 50hp 230/460/60 2pyd tepe 02250151-007 hub, coupling 1.875 bore 20r 02250152-625 hub, coupling 1.9375 bore 20r 02250152-626 element, cplg 20r (I) 02250152-670...
  • Page 70 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.4 FRAME, MOTOR, COMPRESSOR AND PARTS - VS-16 50HP/37KW 02250148-321R02...
  • Page 71 877004-050 rsvs16 vacuum compressor (II) (II) There is an exchange program whereby a remanufactured vacuum unit can be obtained from Sullair distributors or the factory at less cost than the owner could repair the unit. For information regarding the unit exchange program, contact your nearest Sullair representative or the Sullair Corporation.

  • Page 72: Air Inlet System

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.5 AIR INLET SYSTEM 02250148-299R03...
  • Page 73 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET SYSTEM part number description number quantity lever, inlet valve 020041 rod, threaded 1/4-28 x 7.50” 020528 spool, inlet vs164”pipe x 4” flng 02250146-287 tee, male run swvl push vit 1/4x1/8 02250151-901 tee, male run swvl push vit 1/4x1/4 02250151-902 plug, tube ftg 1/4”...
  • Page 74 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.5 AIR INLET SYSTEM 02250148-299R03...
  • Page 75 Section 7 ILLUSTRATIONS AND PARTS LIST 7.5 AIR INLET SYSTEM (CONTINUED) part number description number quantity screw, set cup 1/4-20 x 1/2 832204-050 washer, spr lock reg pltd 1/2 837808-125 washer, spr lock reg pltd 5/8 837810-156 washer, pl-b reg pltd 1/2 838208-112 elbow, pipe 90 deg plt 4”...

  • Page 76: Discharge System - 30-40Hp/22-30Kw

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.6 DISCHARGE SYSTEM - 30-40HP/22-30KW 02250148-297R01...
  • Page 77 Section 7 ILLUSTRATIONS AND PARTS LIST 7.6 DISCHARGE SYSTEM - 30-40HP/22-30KW part number description number quantity connector, flex 1/4t x 1/4p 020169 separator, air/oil rsvs16 (I) 02250048-713 plug, sight glass 1-7/8” sae 02250097-611 flange, kit sae splt 2.5” - viton 02250099-416 flange, kit sae splt 3”...

  • Page 78: Discharge System - 50Hp/37Kw

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.7 DISCHARGE SYSTEM - 50HP/37KW 02250148-323R02...
  • Page 79 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM - 50HP/37KW part number description number quantity connector, flex 1/4t x 1/4p 020169 plug, sight glass 1-7/8” sae 02250097-611 flange, kit sae splt 2.5” - viton 02250099-416 connector, tube male bhd 1/4 x sae 02250101-490 capscrew, hex 5/8-11 x 3.5 full th 02250112-174...
  • Page 80 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.7 DISCHARGE SYSTEM - 50HP/37KW 02250148-323R02...
  • Page 81 Section 7 ILLUSTRATIONS AND PARTS LIST 7.7 DISCHARGE SYSTEM - 50HP/37KW (CONTINUED) part number description number quantity nut, hex f pltd 5/16-18 825305-283 capscrew, hex gr5 1/2-13 x 1 3/4 829108-175 capscrew, hex gr5 5/8-11 x 3 829110-300 screw, hex ser washer 5/16-18 x 3/4 829705-075 washer, spr lock reg pltd 1/2 837808-125...

  • Page 82: Cooler Assembly - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.8 COOLER ASSEMBLY - AIR-COOLED 02250148-296R02...
  • Page 83 Section 7 ILLUSTRATIONS AND PARTS LIST 7.8 COOLER ASSEMBLY - AIR-COOLED part number description number quantity cooler, ac 1-5/16-12 sae ports 02250142-507 angle, clr support vs16/20 ac 02250149-736 fan, 22” dia 241390 guard, fan 241501 adapter, venturi 12-50hp 250017-271 panel, venturi 22 1/2” dia 250017-494 support, fan motor 12 series 250017-499...

  • Page 84: Cooler Assembly - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.9 COOLER ASSEMBLY - WATER-COOLED 02250148-302R00...
  • Page 85 Section 7 ILLUSTRATIONS AND PARTS LIST 7.9 COOLER ASSEMBLY - WATER-COOLED part number description number quantity support, instpn-12/16 wc l/encl 02250044-405 angle, supt instr panel 02250044-407 cooler, heat exch std sae ports 02250110-238 support, cooler vs16 wc 4”shell 02250149-743 elbow, 90deg m swvl 1/4t x 1/4 npt 250025-850 nut, hex pltd 3/8-16 825206-337...

  • Page 86: Fluid Piping System - Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.10 FLUID PIPING SYSTEM - AIR-COOLED 02250148-298R02...
  • Page 87 Section 7 ILLUSTRATIONS AND PARTS LIST 7.10 FLUID PIPING SYSTEM - AIR-COOLED part number description number quantity elbow, tube str thrd 1 x 1 1/16 811616-106 connector, tube-m 1 x 1 810216-100 connector, sae x orfs .75” x 1.00” 02250158-124 elbow, 90deg m swvl 1/4t x 1/8npt 250025-849 elbow, 90 sae x orfs 1.00”...

  • Page 88: Fluid Piping System - Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.11 FLUID PIPING SYSTEM - WATER-COOLED 02250148-303R02...
  • Page 89 Section 7 ILLUSTRATIONS AND PARTS LIST 7.11 FLUID PIPING SYSTEM - WATER-COOLED part number description number quantity adapter, sae 1 5/16 x 1 5/16-12 02250086-022 connector, sae x orfs 1.00” 02250087-067 elbow, 90 sae x orfs 1.25” 02250087-071 housing, thermal vlv 1-5/8 - 12 conn 02250092-929 elbow, 90 sae x orfs 1.25 x 1.00”...

  • Page 90: Water Piping System

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.12 WATER PIPING SYSTEM 02250148-304R00...
  • Page 91 Section 7 ILLUSTRATIONS AND PARTS LIST 7.12 WATER PIPING SYSTEM part number description number quantity valve, globe 3/4” 200lb. 040520 bracket, wtr conn. 3/4”npt 250017-234 tubing, thermoplastic 3/4”od 250039-353 6 ft connector, male plastic tubing 3/4 x 3/4 250039-357 capscrew,hex gr5 1/2-13 x 1 1/4 829108-125 washer, spr lock reg pltd 1/2 837808-125...

  • Page 92: Control System

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.13 CONTROL SYSTEM 02250155-414R01...
  • Page 93 Section 7 ILLUSTRATIONS AND PARTS LIST 7.13 CONTROL SYSTEM part number description number quantity starter,assy ls16 mfv sz-5 n4 02250100-909 support, starter rh 12 & 16 250017-977 support, starter lh 250017-978 switch, pressure n.o. 10 psi 250017-992 grip, cord for so 12/4 st 3/4” 250018-497 elbow, 90deg m swvl 1/4t x 1/8npt 250025-849...

  • Page 94: Control System - Dual Control

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.14 CONTROL SYSTEM - DUAL CONTROL 02250155-412R02...
  • Page 95 Section 7 ILLUSTRATIONS AND PARTS LIST 7.14 CONTROL SYSTEM - DUAL CONTROL part number description number quantity starter, assy ls16 mfv sz-5 n4 02250100-909 valve, solenoid 2wno 3/8” 150#vac n4 (I) 02250125-538 support, bracket vac press sw 02250152-165 support, anglr vac press sw 02250152-168 switch, vacuum 0-30”hg n1 - 1/4”npt 02250164-176...

  • Page 96: Control System - Dual Control With Annunciator

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.15 CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATOR 02250149-808R02...
  • Page 97 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATOR part number description number quantity switch, differential pressure 20psid 12ft or 02250050-154 switch, differential pressure 10psid 12ft or 02250062-825 spacer ,standoff 3/4 x 6-32 hex 02250064-616 locknut, n4 conduit sealing 02250071-362 grip, cord n4 .187-.250 x 1/2”...
  • Page 98 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.15 CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATOR 02250149-808R02...
  • Page 99 Section 7 ILLUSTRATIONS AND PARTS LIST 7.15 CONTROL SYSTEM - DUAL CONTROL WITH ANNUNCIATOR (CONTINUED) part number description number quantity screw, mach-rd hd #6-32 x 1/2 831600-050 screw, mach-rd hd #6-32 x 1 831600-100 screw, mach-rd hd #10-24 x 1/2 831602-050 screw, mach-rd hd #10-24 x 3/4 831602-075...

  • Page 100: Sullicon Control System

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.16 SULLICON CONTROL SYSTEM 02250150-544R01...
  • Page 101 Section 7 ILLUSTRATIONS AND PARTS LIST 7.16 SULLICON CONTROL SYSTEM part number description number quantity plunger 020094 stop, control 020864 washer, back-up 021172 body,control 021635 cover, control 021654 capscrew, socket 1/4-28unf x 1.00” 02250150-864 pin,yoke 1/4” 040065 rod-end, yoke 040138 bolt,adjust sullicon spring 250009-134 lever,ctl sullicon...

  • Page 102: Control Panel - Single Control

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.17 CONTROL PANEL - SINGLE CONTROL 02250148-957R01...
  • Page 103 7.17 CONTROL PANEL - SINGLE CONTROL part number description number quantity decal, elec pan 12/16 sctl univ 02250051-388 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 hourmeter, 2-1/2”...

  • Page 104: Control Panel - Dual Control

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.18 CONTROL PANEL - DUAL CONTROL 02250151-842R01...
  • Page 105 7.18 CONTROL PANEL - DUAL CONTROL part number description number quantity decal, elec pan 12/16 dctl univ 02250059-410 nameplate, sullair serial number 02250059-423 locknut, cond seal n4 1” 02250071-365 gauge, temp 100-250 deg 3/4” sae 02250100-096 panel, instrument e/m ls n-12/4 02250100-299 board, pc assy &...

  • Page 106: Enclosure - 30-40Hp/22-30Kw Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.19 ENCLOSURE - 30-40HP/22-30KW AIR-COOLED 02250148-300R02...
  • Page 107 Section 7 ILLUSTRATIONS AND PARTS LIST 7.19 ENCLOSURE - 30-40HP/22-30KW AIR-COOLED part number description number quantity panel, enclosure front 02250099-462 panel, assembly access side 16/20 02250103-200 panel, bottom end ls-16 100hp 02250111-440 panel, canopy cor ls16-100 l/h 02250111-442 panel, fiberglass 47.50 x 29.50 x 2 02250118-772 panel,canopy corner ls12-16 ac 02250142-669...

  • Page 108: Enclosure - 50Hp/22-37Kw Air-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.20 ENCLOSURE - 50HP/22-37KW AIR-COOLED 02250148-325R01...
  • Page 109 Section 7 ILLUSTRATIONS AND PARTS LIST 7.20 ENCLOSURE - 50HP/22-37KW AIR-COOLED part number description number quantity panel, assembly access side 16/20 02250103-200 panel, canopy corner ls12-16 ac 02250142-669 panel, end vs16/vs20 w/cutouts 02250151-309 panel, frt-encl vs16/20 02250151-452 panel, corner rh vs16/20 02250151-454 panel, corner lh vs16/20 02250151-455...

  • Page 110: Enclosure - 30-40Hp/22-30Kw Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.21 ENCLOSURE - 30-40HP/22-30KW WATER-COOLED 02250148-305R03...
  • Page 111 Section 7 ILLUSTRATIONS AND PARTS LIST 7.21 ENCLOSURE - 30-40HP/22-30KW WATER-COOLED part number description number quantity panel, enclosure front 02250099-462 panel, assembly access side 16/20 02250103-200 panel, bottom end ls-16 100hp 02250111-440 panel, canopy cor ls16-100 l/h 02250111-442 panel, fiberglass 47.50 x 29.50 x 2 02250118-772 panel, canopy cor ls16-100 w/tefc mtr 02250142-993...

  • Page 112: Enclosure - 50Hp/37Kw Water-Cooled

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.22 ENCLOSURE - 50HP/37KW WATER-COOLED 02250148-322R00...
  • Page 113 Section 7 ILLUSTRATIONS AND PARTS LIST 7.22 ENCLOSURE - 50HP/37KW WATER-COOLED part number description number quantity panel, assembly access side 16/20 02250103-200 panel, assembly door vs16/20 wc 02250150-863 panel, frt-encl vs16/20 02250151-452 panel, corner rh vs16/20 02250151-454 panel, corner lh vs16/20 02250151-455 panel, bottom end vs16/20 02250151-458...
  • Page 114 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.23 DECAL GROUP...
  • Page 115 Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 DECAL GROUP part number description number quantity decal, warning auto start 250017-903 sign, warning ground fault 049852 sign, warning “compressor fluid fill cap” 049685 decal, danger breath air 250027-935 sign, danger electrocution 049850 sign, warning “food grade”...
  • Page 116 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.23 DECAL GROUP...

  • Page 117: Decal Group

    Section 7 ILLUSTRATIONS AND PARTS LIST 7.23 DECAL GROUP (CONTINUED) part number description number quantity sign, warning hot surfaces 407408 decal, auto start 041065 decal, voltage 460/3/60 international (I) 02250069-399 decal, water in 250019-107 decal, water out 250019-108 decal, fluid SRF 1/4000 02250069-391 decal, warning mixing fluids 02250110-891...
  • Page 118 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.23 DECAL GROUP...
  • Page 119 7.23 DECAL GROUP (CONTINUED) part number description number quantity decal, ISO 9001 02250057-624 decal, do not forklift - international 02250108-615 VS-16 02250071-109 decal, Sullair 4 x 32 black 02250059-060 PLEASE NOTE: WHEN ORDERING PARTS, ALWAYS INDICATE SERIAL NUMBER OF VACUUM...

  • Page 120: Decal Locations - Air-Cooled (Typical)

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.24 DECAL LOCATIONS - AIR-COOLED (TYPICAL) 02250168-354R00, et. al.
  • Page 121 7.24 DECAL LOCATIONS - AIR-COOLED (TYPICAL) part number description number quantity decal, iso 9001 blk 3.44 x 5.75 02250057-624 decal, “sullair” 2.50 x 20.0 02250059-054 decal, “sullair” 4.0 x 32.0 02250059-060 decal, fluid sullube 02250069-389 decal, system vs-16 (2.5” x 9.5”) 02250071-108 decal, system vs-16 (2.5”...

  • Page 122: Decal Locations - Water-Cooled (Typical)

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.25 DECAL LOCATIONS - WATER-COOLED (TYPICAL) 02250168-352R00, et. al.
  • Page 123 7.25 DECAL LOCATIONS - WATER-COOLED (TYPICAL) part number description number quantity decal, iso 9001 blk 3.44 x 5.75 02250057-624 decal,”sullair” 2.50 x 20.0 02250059-054 decal,”sullair” 4.0 x 32.0 02250059-060 decal, fluid sullube 02250069-389 decal, system vs-16 (2.5” x 9.5”) 02250071-108 decal, system vs-16 (2.5”...

  • Page 124: Decal Locations - Control Box Interior

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.26 DECAL LOCATIONS - CONTROL BOX INTERIOR...
  • Page 125 Section 7 ILLUSTRATIONS AND PARTS LIST 7.26 DECAL LOCATIONS - CONTROL BOX INTERIOR part number description number quantity sign, warning ground fault 049852 decal, protective earth ground 02250075-045 decal, danger high voltage 042218 decal, voltage international (I) decal, PE designation 02250075-540 (I) Voltage may vary in accordance with your machine requirements.

  • Page 126: Wiring Diagram - Vs-16 Mfv Single Control Annunciation

    Section 7 ILLUSTRATIONS AND PARTS LISTS 7.27 WIRING DIAGRAM - VS-16 MFV SINGLE CONTROL ANNUNCIATION 02250155-620R00...
  • Page 127 Section 7 ILLUSTRATIONS AND PARTS LIST 7.28 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL MCP28 02250155-621R00...
  • Page 128 Section 7 ILLUSTRATIONS AND PARTS LISTS 7.29 WIRING DIAGRAM - VS-16 MFV DUAL CONTROL 02250155-622R00...
  • Page 129 Section 7 ILLUSTRATIONS AND PARTS LIST 7.30 WIRING DIAGRAM - VS-16 SSRV DUAL CONTROL 02250155-623R00...
  • Page 130 NOTES...
  • Page 131 NOTES...
  • Page 132 WORLDWIDE SALES AND SERVICE SULLAIR ASIA, LTD. SULLAIR EUROPE, S.A. Sullair Road, No. 1 Chiwan, Shekou Zone Des Granges BP 82 42602 Montbrison Cedex, France Shenzhen, Guangdong PRV. Telephone: 33-477968470 PRC POST CODE 518068 Telephone: 755-6851686 Fax: 33-477968499 Fax: 755-6853473 www.sullaireurope.com...

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