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Summary of Contents for Gison GPW-220
- Page 1 GPW-220 Pneumatic Waterfed Sander Maintenance Manual GISON MACHINERY CO., LTD No.2, Alley 105, Lane 68, Sec. 2, Sinan Rd., Wurih, Taichung 414, Taiwan Tel : 886-4-23353202 Fax : 886-4-23352252 E-Mail : gison@seed.net.tw http://www.gison.com...
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Page 2: Tools Needed
Tools Needed You will need the following tools Screw Driver 3mm Hex. Spanner 2mm Hex. Spanner Selection of Dismantling Tools Tools For Disassembling Cylinder Assy. Socket Fix Stand Bearing Diassembling Shaft 218027 220050-1 218050-2 6.1mm Shaft Bearing Diassembling Base Bearing Diassembling Base 218050-3 218050-5 218050-5... - Page 3 Steps Of Dismantling GPW-220 Disassembling Instructions Assembling Instructions Disassemble Exhaust Plate Set (1), Assemble Spindle Assembly (7) and Take off Cylinder Assembly (2). tighten Locking Screw Cap (6). Remove Pad (3) by using spanner. Put Cylinder Assembly (2) in the Loosen Locking Screw Cap (6) and Housing.
- Page 4 (A) Maintenance of Water Regulator Assy. Unscrew Screw (36) with Screw Driver and take off Shifting Knob (35). Use pliers to remove Spring Pin (34) and take off Bushing (32). Insert Cap Screw ‘M5 x 0.8’ into Exhaust Plate Set (30), tap the Cap Screw gently using a hammer or using hand presser to pull out Water Regulator Set .
- Page 5 (B) Maintenance Steps For Cylinder Assy. Loosen Cap Screw (31) using 3mm Hex. Spanner and remove Reverse Exhaust Plate Set (30). Take off Gasket (29), Water Inlet Tube (17), Rubber Sleeve (28) and Cylinder Bushing (27). Loosen Set Screw (42) using 2mm Hex. Spanner and pull out Cylinder Assembly (18~26).
- Page 6 (B-1) Replacing Consuming Parts Put Cylinder Assembly (18~26) on Cylinder Fix Stand (220050-1). Place Rotor Disassembling Shaft (218051-2) on top of Cylinder Assembly (18~26), use hand presser to disassemble (Exploded View) and change Blades (23). Rear Plate Assy. (24,25) Front Plate Assy. (18,19) Exploded View Rotor Disassembling Shaft (218051-2)
- Page 7 (B-2) Steps For Dismangling Front Plate Assy. Place Front Plate Assembly (18,19) on Bearing Disassembling Base (218050-5) and use Bearing Disassembling Shaft (218050-2) to separate Cylinder Cap (19) and Bearing (18). Bearing Disassembling Shaft (218050-2) Bearing Disassembling Base (218050-5) (B-3) Dismangling Steps For Rear Plate Assy. Put Rear Plate Assembly (24,25,54) on Bearing Disassembling Base (218050-5) and use Bearing Disassembling Shaft (218050-2) and 6.1mm Shaft (218050-3) to separate Rear...
- Page 8 (B-4) Assembling Steps For Cylinder Assy. Press Bearing (25) into Rear Plate (24). Bearing Compress Shaft (218051-7) Front Plate Base (218051-4) Place Rear Plate Assembly (24,25,54) on Front Plate Base (218051-6), press Bearing Compress Shaft (218051-5) into Rotor (22) and press it into Rear Plate Assembly (24,25,54).Place 4 Blades (23) into the groove of Rotor (22).
- Page 9 Place Cylinder (21) on the assembly shown on Setp 2 and ensure the Spring Pin (20) matches the small Fixed Hole in Rear Cylinder Cap (24). Fixed Holes Bearing Compress Shaft (218051-5) Assembly Shown On Setp 2 Plate Cylinder Cap (19) on the assembly shown on Step 3, press in Bearings (18) using Bearing Compress Shaft (218051-5).
- Page 10 (C) Maintenance Steps For Spindle Assy. Place Socket (218027) on Locking Screw Cap (10) and loosen it using 1/2” Impact Wrench. Take off Spindle Assembly (3~8). 1/2" Impact Wrench Socket (218027) Spindle Assembly (3~8)
- Page 11 (C-1) Replacing Consuming Parts Use pliers to remove Locking Key (5), take off Bearing (8) and Spiral Gear (7) for changing consuming parts. Put Rotor Disassembling Shaft (218051-2) on top of Spindle (4) and use hand presser to separate Spindle (4) and Bearing (3) for changing Bearing (3).
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