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Table of Contents
Summary of Contents for goldwinch GTD 300
- Page 1 ELECTRICAL HOIST GTD 300 GTD 600 GTD1200 Assembly & Operating Instruction...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION ..................1 GETTING TO KNOW YOUR HOIST ............1 SAFETY PRECAUTIONS ............... 3 GENERAL TIPS FOR SAFE OPERATION..........4 HOISTING TECHNIQUES A-Z ............... 6 HOIST ASSEMBLY AND MOUNTING ........... 7 MOUNTING DRAWING ................8 HOIST WORKING DEMONSTRATION ..........9 RIGGING TECHNIQUES ................ -
Page 3: Introduction
INTRODUCTION Congratulations on your purchase of a high quality hoist. We design and manufacture hoists to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. - Page 4 2. Motor: Your motor is powered by a 12/24 volt battery and provides power to the gear mechanism which turns the drum and winds the wire rope; 3. Hoist Drum: The hoist drum is the cylinder on which the wire rope is stored. It can feed or wind the rope depending on the remote hoist switch.
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Page 5: Safety Precautions
wire rope. We recommend you to use double line and snatch block for pulling over 70% of the rated line pull. SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow hoist to cool between uses. WARNING –... -
Page 6: General Tips For Safe Operation
rotating the drum by hand with the clutch disengaged. Keep your hands clear of the fairlead and drum while the hoist is under power. Failure to heed these warnings may result in personal injury and/or property damage. WARNING – Use gloves to protect hands when handling the cable. Never let the cable slide through your hands. - Page 7 on the wire rope by as much as 50%. When doubling the line back to the vehicle, attach to the frame or other load bearing part. • Get to know your hoist before you actually need to use it. We recommend that you set up a few test runs to familiarize yourself with rigging techniques, the sounds your hoist makes under various loads, the way the cable spools on the drum, etc.
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Page 8: Hoisting Techniques A-Z
• Ensure that the hoist is connected to the correct voltage. 12VDC or 24VDC only. • Make sure the wire rope is wound evenly on the first layer on the drum, rewind it if not evenly wound. • Remove the trigger switch from the hoist when not in use. •... -
Page 9: Hoist Assembly And Mounting
n. Begin hoisting. Be sure that the wire rope is winding evenly and tightly around the drum. Avoid shock loads; keep the wire rope under tension. o. The hoist is meant for intermittent use. Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few minutes and then resume the hoisting operation. -
Page 10: Mounting Drawing
4. Assemble the clevis hook to the cable. Take off the pin from the clevis hook, connect the clevis hook to the cable and mount the pin back to the clevis Hook. 5. Always use the hand saver when free-spooling and re-spooling the wire rope. Using the hand saver keeps your hands and fingers away from the rotating drum. -
Page 11: Hoist Working Demonstration
GTD1200 CAUTION – Batteries contain gases which are flammable and explosive. Wear eye protection during installation and remove all jewelry. Do not lean over battery while making connections. RIGGING TECHNIQUES For pulls over 70% rated line pull, we recommend the use of the snatch block/pulley block to double line the wire rope. -
Page 12: Replacing The Wire Rope
Caution: Always leave at least five turns of cable on the drum; Review hoist safety warnings and precautions on page 2、3 before continuing. 2. Insert the switch assembly connector onto the control box. 3. Test-run hoist in two directions, each direction for one or two seconds. 4. -
Page 13: Trouble Shooting
TROUBLE SHOOTING When the hoist fails to operate after several attempts, or if there is any fault while operating check the following: Symptom Possible Cause Remedy Cut circuit Check battery lead Weak battery Recharge or replace battery(at least 650CCA) Damaged circuit breaker Replace circuit breaker Hoist will not Bad connection of wirings... -
Page 14: Hoist Assembly Drawing（Gtd300
HOIST ASSEMBLY DRAWING（GTD300）... -
Page 15: Hoist Parts List（Gtd300
HOIST PARTS LIST（GTD300） Description Part # Remark H300001 Terminal Protect H300100 Motor Assembly Think Flat Washer Φ8 H300002 Lock Washer Φ8 H300003 H300004 Screw M8 x 25 H300005 Hex Nut M8 H300006 Screw M6 x 20 H300007 Tie Bar H300200 Break / Shaft Assembly H300008 Bushing-Drum... -
Page 16: Hoist Assembly Drawing（Gtd600
HOIST ASSEMBLY DRAWING（GTD600）... -
Page 17: Hoist Parts List（Gtd600
HOIST PARTS LIST（GTD600） Description Part # Remark Lock Washer Φ6 H6000001 H6000002 Screw M6x 20 H6000100 Motor Assembly H6000003 Ring Seals H6000004 Ring Seals H6000005 Motor Bracket Think Flat Washer Φ10 H6000006 Lock Washer Φ10 H6000007 H6000008 Cap Screw M10 x 35 H6000009 Hex Nut M10 H6000010... -
Page 18: Hoist Assembly Drawing（Gtd1200
HOIST ASSEMBLY DRAWING（GTD1200）... -
Page 19: Hoist Parts List（Gtd1200
HOIST PARTS LIST（GTD1200） Description Part # Remark Lock Washer Φ8 H1200001 H1200002 Screw M8x 25 H1200100 Motor Assembly H1200003 Ring Seals H1200004 Motor Bracket Flat Washer Φ12 H1200005 Lock Washer Φ12 H1200006 H1200007 Cap Screw M12 x 35 H1200008 Locknut M12 H1200009 Bushing-Drum H1200010... -
Page 20: Specification（Gtd300
SPECIFICATION（GTD300） Rated line pull 300 kgs 12V:Input: 1.7kW / 2.3hp; Output: 0.9kW / 1.2hp Motor: series wound 24V:Input: 2.8kW / 3.8hp; Output: 1.2kW / 1.6hp Gear reduction ratio 172:1 Wire rope Synthetic rope Cable (Dia.× L) Ø4.8mm×14m Ø5.0mm×14m Drum size (Dia.× L) Ø63mm×122 mm Mounting bolt pattern 159mm×96 mm 4-M8... -
Page 21: Specification（Gtd600
SPECIFICATION（GTD600） Rated line pull 600 kgs 12V:Input: 4.6kW / 6.1hp; Output: 2.1kW / 2.8hp Motor: series wound 24V:Input: 5.7kW / 7.6hp; Output: 2.8kW / 3.8hp Gear reduction ratio 228:1 Wire rope Synthetic rope Cable (Dia.× L) Ø6.0mm×14.5m Ø6.0mm×15m Drum size (Dia.× L) Ø89mm×108mm Mounting bolt pattern 151mm×114.3 mm 4-M10... -
Page 22: Specification（Gtd1200
SPECIFICATION（GTD1200） Rated line pull 1200 kgs 12V:Input: 5.5kW / 7.4hp; Output: 2.9kW / 3.9hp Motor: series wound 24V:Input: 6.1kW / 8.2hp; Output: 3.1kW / 4.2hp Gear reduction ratio 370:1 Wire rope Synthetic rope Cable (Dia.× L) Ø8.1mm×18m Ø10mm×14m Drum size (Dia.× L) Ø120mm×130mm 171.4mm×114.3 mm Mounting bolt pattern...
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