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Alto Topax Hygiene System S 5000 Directions For Use Manual

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Directions for Use
Topax Hygiene System
Automatic Satellite S 5000
and
Automatic Main Station S 6000
17.01.97
UK - Vers. 1.0 -

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Summary of Contents for Alto Topax Hygiene System S 5000

  • Page 1 Directions for Use Topax Hygiene System Automatic Satellite S 5000 Automatic Main Station S 6000 17.01.97 UK - Vers. 1.0 -...
  • Page 2 17.01.97 Vers. 1.0 -...

  • Page 3: Table Of Contents

    Contents Page Preface Application Special Warnings Safety Instructions Product Survey Guidelines for Pipe Connections Basic Unit S 5000 Accessories Basic Unit S 6000 Accessories Description of Function Flow Charts Electric Diagrams Function of User Pack System (accessory) Installation Directions for Mounting Water Connection Connecting S 6000 with S 5000 Air Connection...
  • Page 4 17.01.97 Vers. 1.0 -...

  • Page 5: Preface

    Preface Topax Hygiene Systems are used for rinsing, foaming or spraying of detergents and sanitisers. The formation of foam is performed by mixing water, detergent or sanitiser and compressed air in a specially designed injector system. It is important that your operational staff reads these directions for use prior to installation and start of operation.

  • Page 6: Safety Instructions

    ATTENTION: This term is used to highlight the fact that complete or even partial failure to properly adhere to operating instructions, working instructions, specified working sequences and similar can cause damage to the equipment. NOTE: This term is used to draw attention to a particular feature. Safety Instructions S 6000 must only be connected to a 380 VAC supply.

  • Page 7: Product Survey

    Product Survey Guidelines for Pipe Connections S 5000 17047 Fig. 2.0.1 (A) Air supply min. 6 bar and 200 l/min. (B)1”, max. length 40 m. (C) Water supply max. 25 bar and min. 12 bar, max. temperature 70°C. Pipe dimensions min. 1 1/4”. S 6000 17.01.97 Vers.

  • Page 8: Basic Unit S 5000

    17046 Fig. 2.0.2 (A) Air supply min. 6 bar and 200 l/min. (B) 1”, max. length 40 m. (C) Water supply max. 4 bar and min. 2 bar, max. temperature 70°C. Pipe dimensions min. 1 1/2”. Basic Unit S 5000 17.01.97 Vers.

  • Page 9: Accessories

    The basic satellite station consists of a S 5000 inclusive of the accessory listed in section 2.2. The P3 Topax User Pack, automatic valves and nozzle-stations are non- standard accessories and should therefore be ordered and purchased separately. Accessories The station is equipped with the following standard accessory: 17057 Fig.

  • Page 10: Basic Unit S 6000

    Basic Unit S 6000 The basic main station consists of a S 6000 inclusive of the accessory listed in paragraph 2.4. The P3 Topax User Pack, automatic valves and nozzle-stations are non-standard accessories and should thus be ordered and purchased separately. Accessories The main station is equipped with the following standard accessory: 17058...

  • Page 11: Description Of Function

    Description of Function Flow Charts S 5000 Fig. 3.0.1 Water. Air. Outlet. Sanitising. Detergent. 07051 1-3. Ball valves with pneumatic actuator Non-return valve for air Injector Solenoid valve Dosing valve for sanitising Filter/gauge/adjustment - air Non-return valve for sanitising Non-return valve for air Filter for sanitising Air inlet valve Injector...
  • Page 12 S 6000 Fig. 3.0.2 (A) Water. (B) Air. (C) Outlet. (D) Sanitising. (E) Detergent. 07050 Water inlet valve Non-return valve for detergent Filter Filter for detergent Flow switch Injector, air Pump Non-return valve for air Gauge, water pressure Solenoid valve Non-return valve for water Filter/gauge/adjustment - air 7-9.

  • Page 13: Electric Diagrams

    Electric Diagrams S 5000 01094 Fig. 3.1.1 17.01.97 Vers. 1.0 -...
  • Page 14 S 5000D 01095 Fig. 3.1.2 17.01.97 Vers. 1.0 -...
  • Page 15 S 6000 01096 Fig. 3.1.3 17.01.97 Vers. 1.0 -...
  • Page 16 S 6000 D 01097 Fig. 3.1.4 17.01.97 Vers. 1.0 -...

  • Page 17: Function Of User Pack System (Accessory)

    Function of P3 User Pack System (accessory) Principle of operation The P3 User Pack is pushed into the holder under the station. The wide bracket on the right is intended for P3 Topax detergent and the narrow bracket on the left for P3 Topax sanitising.

  • Page 18: Directions For Mounting

    Directions for Mounting ATTENTION! The stations should be mounted in frost-free rooms only. The station can be mounted on a wall or on a separate frame , which can be installed in production areas and anchored to the floor. For mounting on walls please note the following: 1.
  • Page 19 Mounting of S 5000 17034 Fig. 4.0.1 17.01.97 Vers. 1.0 -...
  • Page 20 Mounting of S 6000 17031 Fig. 4.0.2 17.01.97 Vers. 1.0 -...

  • Page 21: Water Connection

    Water Connection ATTENTION! Before the main station is connected to the water supply pipe, the supply line should be rinsed through carefully in order to remove coarse impurities and metal shavings. The connection for water should be made at the top of the station (A on layout drawings pages 22 and 23).

  • Page 22: Connecting S 6000 With S 5000

    NOTE! When installing the piping, take care to avoid air traps. All pipe connections to the station must be screwed connections ensuring simple maintenance and dismantling of the station. S 6000: Maximum allowed temperature of supply water: 70° C Maximum allowed pressure of supply water: 4 bar Minimum allowed pressure of supply water: 2 bar...

  • Page 23: Air Connection

    Air Connection ATTENTION! Before S 6000/S 5000 stations are connected to the air supply, the pipe must be carefully rinsed in order to remove coarse impurities. The station requires an air supply providing - an inlet pressure of minimum 6 bar - a minimum capacity of 200 l/min.

  • Page 24: Supply Of P3 Topax Products

    Supply of P3 Topax Products Satellite/Main station without User Pack System Place the can with P3 Topax product in the can holder. Check the suction filter for impurities. Put the suction hose into the can below product level and avoid suction of air. After pre-rinsing check again that the hose is sufficiently below product level and avoid suction of air during operation with foam or spray function.

  • Page 25: Operation Instructions

    Operation Instructions Symbols RINSING Illuminated when the automatic station is in rinse mode. FOAMING Illuminated when the automatic station is in cleaning mode. SANITISING Illuminated when the automatic station is in sanitising mode. PAUSE Illuminated when the automatic station is in pause mode. Illuminated when the automatic station is on STANDBY.

  • Page 26: Layout Drawings

    Layout Drawings S 5000 17032 Fig. 5.1.1 Supply water connection F. Dosing valve for P3 Topax product Electric box Pressure regulator Valve with pneumatic actuator Outlet pipe Automatic holder for P3 Pilot valve User Pack detergent (option) Air inlet valve Automatic holder for P3 Solenoid valve User Pack sanitising (option)
  • Page 27 17024 Fig. 5.1.2 Supply water connection J. Valve with pneumatic actuator Closing valve, water Outlet pipe Strainer Satellite connection Flow switch Pilot valve Pump Air inlet valve Pressure gauge for water Automatic holder for P3 Solenoid valve User Pack detergent (option) Dosing valve for Automatic holder for P3 P3 Topax product...

  • Page 28: Start Up Procedures

    Start up Procedures When all supply connections have been made as described in chapter 4, the station is ready to put into service. CAUTION! Ensure that the P3 Topax controller is switched off. Open the supply water valve (B on layout drawing page 23) and fill the station with water.

  • Page 29: Directions During Operation

    Directions during Operation CAUTION! If there are persons present in the cleaning areas, do not start the cleaning station. Starting the station may result in serious injuries or accidents. CAUTION! If production is running in the cleaning areas, do not start the cleaning station. Starting the station may pollute the produced products thus causing serious injuries or accidents.

  • Page 30: Stop Procedures

    Stop Procedures When bringing an end to the cleaning process or changing chemicals, it is recommended to rinse the suction and the injector system in the following way: - Replace the P3 Topax can by a can with clean water. - Put the suction hose for P3 Topax product into the water can.
  • Page 31 Solenoid valve for air (K on layout drawing page 22, G on layout drawing page 23). The air supply in the injector is opened by the solenoid valve. A pressure gauge for air is installed together with the air filter. (Note that indication is only possible when the station is in cleaning mode).

  • Page 32: Technical Specifications

    Technical Specifications Technical Data Model S 5000 S 6000 Max. operational pressure 25 bar 25 bar allowed Pump pressure 21 bar + inlet pressure Variable water volume 10 - 200 l/min. 10 - 100 l/min. Maximum pressure of water 25 bar 4 bar supply Minimum pressure of water...

  • Page 33: Identification Plate

    Identification Plate 17194 Fig. 6.1.1 Producer Serial number Type Date Order number Maximum pressure Voltage Frequency Water volume Consumption of ampere Maximum temperature 17.01.97 Vers. 1.0 -...

  • Page 34: Maintenance

    Maintenance Instructions Depending on usage, at least once a year maintenance should be undertaken by an authorised service engineer in order to prevent defects and failure of operation. Authorised engineers are persons who due to their skills and experience have sufficient knowledge of P3 Topax Hygiene Systems and are confident with the state work safety regulations, accident preventing regulations, lines and generally acknowledged technical regulations such as DIN-norms and VDE-provisions.

  • Page 35: Trouble Shooting And Remedy

    Trouble Shooting and Remedy Measures at trouble shooting Symptoms The station does not start up The pump does not build up pressure No pressure Insufficient foam creation No foam creation No suction of sanitising No suction of detergent Possible causes Remedy Not activated by controller Check controller...
  • Page 36 Fault Cause Remedy The station does not start Station not activated by the Activate push button controller Fuse blown Check fuse and replace if necessary Power supply fault Power supply to be checked by an expert Fuse in the wiring box of Check fuse and replace if the station blown necessary...
  • Page 37 Fault Cause Remedy Spreading of foam not Insufficient air supply to the Provide sufficient air uniform station supply, 450 l/min., 5 bar Incorrect air pressure to Adjust air pressure to 5 bar station on pressure regulator Too high air pressure in Reduce air pressure to 5 injector (check air pressure bar on pressure regulator...

  • Page 38: Recommended Spare Parts

    Recommended Spare Parts S 6000 For Pos. No. Article No. Description Number 606050 Service kit for flow switch 850802 Service kit for CRN4-220 pump 659000 Pressure gauge for water 350250 Service kit for automatic holder 350250 Service kit for automatic holder S 5000 For Pos.

  • Page 39: Components

    Components Exploded Drawings of Stations with Spare Parts List S 5000 17032 Fig. 8.0.1 17.01.97 Vers. 1.0 -...
  • Page 40 Spare Parts List S 5000 Pos. No. Article No. Description Number 332000 Manifold, inlet S 5000 67930000 Ball valve with actuator 1/2" 353000 1/2 union part/Water 353050 1/2 union part/sanitising 353100 1/2 union part/Detergent 353150 Threaded 1/2 union part 640401 Detergent nozzle for injector (150 l/min.) 640404...
  • Page 41 Pos. No. Article No. Description Number 647703 Elbow 1/4” SS for sanitising 639900 Special injector 640600 O-ring for injector 353400 Outlet pipe 353300 Manifold, outlet 353210 Hose, rinse/sanitising 633500 Hexagon nipple 1/4" 3-HOLD-L Automatic can holder, sanitising 3-HOLD-R Automatic can holder, detergent 632700 Air coupling 1/4"...
  • Page 42 17033 Fig. 8.0.2 Pos. No. Article No. Description Number 410500 Label for S 5000 360701 Cabinet door for S 5000 652000 Key for lock 65185000 Lock for cabinet 360702 Frame for cabinet 360800 Wall bracket for cabinet 310550 Electric box 17.01.97 Vers.
  • Page 43 S 6000 17024 Fig. 8.0.3 17.01.97 Vers. 1.0 -...
  • Page 44 Spare parts List S 6000 Pos. No. Article No. Description Number 333000 Inlet pipe 1 1/4" 600500 Closing valve 1 1/4" 601300 Union 1 1/4" 33010 Connection pipe 1 1/4" 601500 Strainer 1 1/4" 929000 Hexagon nipple 1 1/4" x 1 1/2" 606000 Flow switch 330500...
  • Page 45 Pos. No. Article No. Description Number 638100 Gasket 1/4" 647804 Dosing valve for detergent 633500 Hexagon nipple 1/4" 924500 Tee 1/4" 648050 Non-return valve for P3 Topax products 647700 Elbow for detergent 659100 Threaded connection 646200 Hose for injector rinsing 639900 Special injector 658911...
  • Page 46 Pos. No. Article No. Description Number 530400 End block CDK.NE1 530500 Valve block 3(4) 354020 Outlet pipe/satellite connection 350250 Service kit for Automatic Holder 350250 Service kit for Automatic Holder 638900 Fitting f. air reduction 1/8” x 4 mm 640500 O-ring for chemical nozzle 639700 Spring-ring...
  • Page 47 17029 Fig. 8.0.4 Pos. No. Article No. Description Number 410700 Label for S 6000 361101 Cabinet door for S 6000 652000 Key for lock 65185000 Lock for cabinet 310550 Electric box 361102 Frame for cabinet 360100 Wall bracket for cabinet 17.01.97 Vers.

  • Page 48: Drawing Of P3 User Pack With Spare Parts List

    Drawing of P3 User Pack with Spare Parts List 17026 Fig. 8.1.1 Pos. No. Article No. Description Number 350211 VS-ring 4-HOLD-R Holder for P2 User Pack detergent 4-HOLD-L Holder for P3 User Pack sanitising S-CAN-R P3 User Pack detergent S-CAN-L P3 User Pack sanitising 350600 Suction pipe...
  • Page 49 ATTENTION! Our guarantee is given for a period of 12 months from delivery on all parts which have provable become unfit for use due to material, construction or manufacturing defects as well as inadequate work. The guarantee compensation will occur in the shape of either reimbursement, replacement or repair of the defective or damaged part at our works.

  • Page 50: User Service

    User Service 10.0 International Henkel-Ecolab Address List European Operation Headquarter Germany Henkel-Ecolab GmbH & Co. OHG Postfach 13 04 06 40554 Düsseldorf Phone: (49) 211 98 93 203 Note! all phone numbers are general Fax: (49) 211 98 93 223 Note! all fax numbers are P3-numbers Austria Finland Henkel-Ecolab GmbH...
  • Page 51 Denmark Greece Henkel-Ecolab A/S Henkel-Ecolab A.E. Carl-Jacobsensvej 29-37 5, Konitsis Street 2500 Copenhagen-Valby 15125 Maroussi, Athens Phone: (45) 36 15 85 85 Phone: (30) 16 14 09 01 8 Fax: (45) 36 15 85 99 Fax: (30) 16 14 01 10 Great Britain Norway Henkel-Ecolab UK Ltd.
  • Page 52 Luxembourg Slovenia S.A. Henkel-Ecolab N.V. Henkel-Ecolab d.o.o. Maribor Doornveld 1 Vajngerlova Nr. 4 1731 Zellik-Asse 62106 Maribor Phone: (32) 24 67 51 11 Phone: (386) 62 10 22 11 Fax: (32) 24 67 51 00 Fax: (386) 62 10 27 92 Netherlands Spain Henkel-Ecolab BV...
  • Page 53 EN 292-1 Basic terminology, methodology EN 292-2 Technical principles and specification EN 60204-1 Safety of Machinery. Electrical requirements of machines Name: John Holm Espersen Company: Alto Danmark A/S Mar 9, 1998 Date Signature...
  • Page 54 EN 292-1 Basic terminology, methodology EN 292-2 Technical principles and specification EN 60204-1 Safety of Machinery. Electrical requirements of machines Name: John Holm Espersen Company: Alto Danmark A/S Mar 9, 1998 Date Signature...

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Topax hygiene system s 6000

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