SMAY ZUP Operation And Maintenance Manual

Power supply unit for fire safety systems

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Operation and Maintenance Manual
ZUP
ZUP
ZUP-L
SMAY Sp. z o.o. / ul. Ciepłownicza 29 / 31-587 Kraków
Phone: +48 12 680 20 80 / E-mail: info@smay.eu
www.smay.eu
Fire ventition zone
Fire ventilation zone
Power Supply Unit for
Power Supply Unit for Fire
Fire Safety Systems
Safety Systems

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  • Page 1 Operation and Maintenance Manual Power Supply Unit for Power Supply Unit for Fire Fire Safety Systems Safety Systems ZUP-L SMAY Sp. z o.o. / ul. Ciepłownicza 29 / 31-587 Kraków Phone: +48 12 680 20 80 / E-mail: info@smay.eu www.smay.eu...
  • Page 2: Table Of Contents

    Rev. 1.2 of 12.2020 SMAY reserves the right to modify this document. Contents Introduction ........................4 Legal Regulations ........................ 5 2.13. Placing on the market ....................... 5 2.13. Declaration of Performance ....................6 Product Description ......................9 3.13. Application ........................9 3.13.
  • Page 3 Operation and Maintenance ..................... 39 Operation Safety ....................... 40 Certification ........................41 Impact on the Environment ....................41 General Warranty Terms and Conditions ................. 41 Annexes ..........................43 14.13. ZUP Assembly and On-site Launch Instruction Manual ..........43 Rev. 1.2 of 12.2020...
  • Page 4: Introduction

    Introduction Careful reading of this manual, installation and usage of the ZUP units in accordance with instructions provided in this document, as well as complying to all safety conditions constitute the basis of proper and safe operation of the device.
  • Page 5: Legal Regulations

    Legal Regulations 2.13. Placing on the market The power supply for the ZUP Fire Equipment was introduced to the market on the basis of the following documents issued by the Scientific and Research Center for Fire Protection - National Research Institute in Józefów: 1.
  • Page 6: Declaration Of Performance

    2.13. Declaration of Performance Rev. 1.2 of 12.2020...
  • Page 7 Rev. 1.2 of 12.2020...
  • Page 8 Rev. 1.2 of 12.2020...
  • Page 9: Product Description

    According to Annex A to the above standard, low voltage is the voltage up to 1500 V DC and 1000 V AC. Ultra-low voltage is the voltage up to 75 V DC and 50 V AC. ZUP power supply unit meets the requirements of PN-EN 12101, Part 10 and PN- EN 54-4 standards.
  • Page 10: Operating Principle

    3.13. Operating principle The ZUP power supply unit may be used for supplying the components both of fire safety and household ventilation systems. The power supply unit is adapted to work with control signals by potential-free contacts. After receiving a signal, the relevant constituent module of the power supply switches on/off the power supply to a given consumer unit.
  • Page 11: Mz24 Module - 24 V Dc Power Supply Module

    Support Support Power Supply II Power Supply I PS 2 PS 2 Power Supply I Power Supply II Fig. 4.1 Diagram of the MZR module 4.13. MZ24 Module – 24 V DC Power Supply Module 24 V DC power supplying is carried out by the power supply unit adjusted for cooperating with batteries, which meets the requirements of PN-EN 12101-10 for signalling systems and firefighting automation.
  • Page 12: Mzsw Module - Power Supply Unit For Fire Safety Fan Motors

    CONTROL PANEL 230 V AC 23 V DC Fig. 3.2. Scheme of the MZ24 module with battery backup 4.13. MZSW Module – Power Supply Unit for Fire Safety Fan Motors A single module consists of the protection circuit of the energy receiver and the final control element of the electrical connection.
  • Page 13 FREQUENCY CONVERTER Fig. 3.3. Scheme of the MZSW module supplied through the contactor and frequency converter For starting motors of higher power, star–delta changeover switches consisting of contactors (e.g. DILM) and time relays are used. Depending on the power of the fan and its operating mode, the following modules, performing tasks listed below, may be applied: •...
  • Page 14 Fig. 3.4. MZSW-GT module scheme – supplying motors with Υ/Δ start-up Fig. 3.5. MZSW-2B module scheme – supplying bipolar electrical Dahlander motors Rev. 1.2 of 12.2020...
  • Page 15 Fig. 3.6. MZSW-2K module scheme – supplying bidirectional motors Fig. 4.1 Diagram of the MZSW-2B2K module - power supply for two-speed, two-directional motors Rev. 1.2 of 12.2020...
  • Page 16: Mzkdc Module - Power Supply Unit For Components Of The Smoke And Heat Control System

    4.13. MZKDC Module – Power Supply Unit for Components of the Smoke and Heat Control System These modules will provide guaranteed power supply for components of the systems described in PN-EN 12101-12. The supply lines of these devices are monitored for short and open circuit.
  • Page 17: Mzod Module - Power Supply Module For Smoke Ventilation Window And

    ALARM ALARM SYSTEM SYSTEM CONTROL CONTROL PANEL PANEL Fig. 3.8. Scheme of a power supply module for fire damper actuators with a safe position and voltage overdrive 4.13. MZOD Module – Power Supply Module for Smoke Ventilation Window and Door Actuators These modules make it possible to supply the actuator or group of actuators of fire windows and doors, controlled by the change of polarization of the mains voltage.
  • Page 18 24 V DC 24 V DC ALARM ALARM SYSTEM SYSTEM CONTROL CONTROL PANEL PANEL 0 V DC 0 V DC OPTICAL INDICATOR FIRE ALARM SOUNDER Fig. 3.10. Scheme of the power supply module for strobe light sirens Rev. 1.2 of 12.2020...
  • Page 19: Mkl Module - Supply Line Control Module

    4.13. MKL Module – Supply Line Control Module This module makes it possible to detect the damage in power cables for peripheral actuators (e.g. fan motors, fire damper actuators). The MKL module makes the Control Panel capable of continuously supervising the status of the system supplying energy receivers. 3.8.1 MKL N-780 The N-780 Line Control Module makes it possible to detect open and short circuits in the fans power and control circuit along with the supervision of the motor winding.
  • Page 20 Connect 24 V and 230 V AC power supply. The green D1 LED should indicate the activation of the system. Connect all motor windings according to the markings. In order to start the measurement apply 24 V voltage to the “contactor” input. By pressing and holding the S1 button for about 3 seconds, the system memorizes the parameters of the windings of the engine being in good working order.
  • Page 21 • Monitoring the cable and windings of two motors Motor 1 Motor 2 1U 1V 1W 2U 2V 2W MOTOR POWER CONTACTOR SUPPLY 24 V ALARM Measurement Guaranteed Guaranteed General 230 V AC, 2 W 24 V DC, 2 W activation fault power supply...
  • Page 22 3.8.2 MKL N-781/A The N-781/A Line Control Module makes it possible to detect open and short circuits in the fire safety system actuators power circuits for supplying and controlling 230 V AC voltage, such as: • fire ventilation dampers • smoke dampers •...
  • Page 23 Wiring diagrams: Power control input Power Guaranteed control 230 V AC, 2 W output power supply INPUTS OUTPUTS Alarm General fault Schematic Diagram: Monitoring the power and control circuit of a single or many three-wire or two-wire 24 V DC actuators Power supply unit 230 V AC...
  • Page 24 3.8.3 MKL N-782/A The N-782/A Line Control Module makes it possible to detect open and short circuits in the fire safety system actuators power circuits for supplying and controlling 24 V DC voltage, such as: • fire ventilation dampers • smoke dampers •...
  • Page 25 The D3 LED indicates that the module is connected to power supply. The module “teaching” procedure starts from the moment of applying 24 V power supply to one of the inputs (left or outermost right terminal of the connector). The actuator needs to position itself in the outermost position;...
  • Page 26 Schematic Diagram: Power supply unit Monitoring the power and control circuit of 24 V DC a single or many three-wire or two-wire 24 V DC actuators Only applies to three-wire actuators Actuator Junction box Actuator Actuator Technical Data: Power supply 24 V DC Module power consumption Ambient temperature...
  • Page 27: Mmg Module - Power Generator Module

    Actuator 4.13. MMG Module – Power Generator Module In case of a backup power supply system in the form of a power generator, the “ZUP” power supply unit may be equipped with a relay outputs module which receives diagnostic signals sent by the generator in the form of potential-free contacts. Signals specified by PN- EN 12101-10 are as follows: •...
  • Page 28: Mpp Module - Overvoltage Protection Module

    24 V DC POWER SUPPLY UNIT UNIT CONTROL PANEL Too low engine oil pressure Generator overload Start-up failure Too low voltage of batteries Too high engine Low fuel level Overspeed |start-up batteries| temperature Fig. 3.11. Diagram of the monitoring module for a power generator with the generic failure signal transferred to the Control Panel 4.13.
  • Page 29: Mow Module - Heating And Ventilation Of The Interior Of The Power Supply Unit

    The power of the fan and heaters matches the size of the “ZUP” power supply unit housing, its version (double housing walls for the outdoor version) and expected ambient temperature.
  • Page 30: M230 Module - 230 Vac Power Supply Module

    Fig. 3.13. Diagram of the module for heating and ventilation of the “ZUP” Power Supply Unit interior 4.12. M230 module - 230 VAC power supply module The M230 module with battery backup supplies guaranteed 230VAC from the mains supply or after its loss, from the DC / AC 230VAC inverter powered from an internal 24V battery bank.
  • Page 31: List Of Component Modules

    4.13. List of Component Modules The list of modules presented below is optional and depends on the technical conditions at the installation site and the intended function of the unit assumed by the designer of the system supplied. Module Application Overview Automatic switching of the power supply to the Cooperating two power...
  • Page 32: Internal Wiring

    Heating and ventilation It allows to determine and maintain the of the power supply temperature set inside the power supply unit. unit interior. 230 VAC power supply with backup power Various power variants available (from 400 W to M230 supply in the form of 1500 W) depending on the load.
  • Page 33: Available Versions - Housings

    Inside these housings there is always a module for heating and ventilating the cabinet interior. All components of the “ZUP” unit are placed in sealed housings (IP54). Depending on the number and type of selected modules and the place of installation, the housings may have the following dimensions: Rev.
  • Page 34 Free-standing indoor/outdoor Width Height Depth Width Height Depth Number Number S [mm] W [mm] G [mm] S [mm] W [mm] G [mm] of doors of doors 1,400 1,800 1,000 1,600 2,000 1,800 1,400 2,000 1,600 1,200 1,400 1,800 1,000 1,600 2,000 Wall mounted indoor/outdoor...
  • Page 35 Optical indicators for correct power feed and generic failure status are located on the housing wall. Depending on the configuration of the “ZUP” power supply unit, additional signals are terminated on the housing, as well as switches for manual control of supplied components or equipment items.
  • Page 36: Packing, Transport And Storage

    3) The power supply unit shall be wrapped for moisture protection. 7.13. Transport It is recommended to transport “ZUP” power supply units in their original packaging until they reach their destination. Use only appropriate means of transport, such as pallet trucks or forklifts.
  • Page 37: Storage

    During transport of power supply units the batteries are disconnected in order to avoid discharging. When transporting the units take into consideration the following risks: Do not drop or throw the power supply unit! The packaging the unit is being transported in does not prevent damage resulting from incorrect transport.
  • Page 38: Installation

    • in a concrete base, • or on brackets serving as a technical floor. The ZUP power supply unit may be connected with the ground by means of screwing or welding. Rev. 1.2 of 12.2020...
  • Page 39: Operation And Maintenance

    3. Service operations at the “ZUP” unit shall be carried out only when the unit is OFF. In order to ensure safe operation of the device, a main switch is mounted on the unit housing.
  • Page 40: Operation Safety

    Each of the power supply outputs is protected by means of appropriate fuses protecting the circuits and components and also ensuring fire protection. Additionally, the “ZUP” power supply unit housing has IP54 Ingress Protection rating, which makes safety operation of the device possible indoor and outdoor (in a non-corrosive environment).
  • Page 41: Certification

    GUARANTOR. The claim shall be submitted by sending filled “Claim Application Card” form available on www.smay.pl, to the GUARANTOR’s address. It is acceptable to send the application form to e-mail address info@smay.pl...
  • Page 42 Article 10 In case of the Warranty Holder’s unjustified claims, the GUARANTOR shall charge for diagnostics (device check tests) and logistics (transport cost), according to the “Service Work Charges” available on www.smay.pl. Article 11 The GUARANTOR’s decisions concerning reported defects shall be definitive.
  • Page 43: Annexes

    Annexes 14.13. ZUP Assembly and On-site Launch Instruction Manual Rev. 1.2 of 12.2020...
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