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Matweld 05500 Manual

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05500 (WITH GENERATOR)
05550 (WITHOUT GENERATOR)
The Matweld Twin Power Unit is designed to
deliver 2-5 gpm circuits or 1-10 gpm circuit at 2000
psi for hydraulic tool operations. With the additional
5000 watt generator, AC powered equipment may
be operated simultaneously. Quiet and efficient, this
unit gives maintenance-of-way crews the versatility to
operate safely and cost effective in adverse condi-
tions with a variety of equipment.
ENGINE
22 hp Kohler
Fuel: gasoline
Start: electric
12 volt
ACCESSORIES:
06300 - The Mobility Cart is equipped with insulated wheels for on track mobility or wheelbarrow type
operation off track.
02326 - Hose reel equipped with 50' transmission hose and mounting bracket.
MATWELD, INC.
Matweld reserves the right to change parts, features, or specifications without notice.
HYDRAULICS
2-5 gpm (19 lpm)
5000W 120/240 V
or 1-10 gpm (38 lpm)
single phase @ 60hz
120 v - 41.6 amp rating
Fluid: hydraulic
240 v- 20.8 amp rating
5 us gal (18.9) liters
PHONE:(270) 444-0085
GENERATOR
DIMENSIONS
A - 36"
B - 25"
C - 32"
365 lbs.
(165.5 kg)
632 South 3rd Street
P.O. Box 2816 • Paducah, KY 42002
270-444-0085
Fax: 270-443-6180
Website: www.matweld.com
Email: customerservice@matweld.com
Weight
FAX:(270) 443-6180

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  • Page 1 06300 - The Mobility Cart is equipped with insulated wheels for on track mobility or wheelbarrow type operation off track. 02326 - Hose reel equipped with 50’ transmission hose and mounting bracket. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice.
  • Page 2 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...

  • Page 3: General Safety Precautions

    THE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE. MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THE MATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SE- LECTION.
  • Page 4 SIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL IN- JURY OR DEATH. • CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 5 • • • • • • • • • • • • • • • • • • • • • MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...

  • Page 6: Safety Precautions

    12. AVOID OVER FILLING THE FUEL TANK; WIPE UP ANY SPILLS IMMEDIATELY AND PROP- ERLY DISPOSE OF THE CLEANING RAGS. 13. ALWAYS TURN POWER UNIT “OFF” AND DISCONNECT HOSES BEFORE PERFORMING ANY MAINTENANCE. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 7 PUSH BREAKERS “IN” TO RESET IN CASE OF A TRIPPED CIRCUIT. CAUTION HIGH VOLTAGE: WHEN THE ENGINE IS RUNNING THE RECEPTACLES ARE HOT AT ALL TIMES! MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 8 05500 TWIN POWER UNIT VALVE POSITIONING: THE 05500 TWIN POWER UNIT IS DESIGNED TO OPERATE EITHER ONE TOOL AT 10 GPM (38LPM) OR TWO TOOLS, SIMULTANEOUSLY AT 5 GPM (19 LPM) EACH. REFER TO THE OPERATING INSTRUCTIONS FOR EACH TOOL TO DETERMINE FLOW REQUIREMENTS.
  • Page 9 EACH APPLICATION IS DIFFERENT, IF THERE ARE ANY QUESTIONS CONCERNING THE RIGHT CHOICE FOR YOUR PARTICULAR APPLICATION CALL MATWELD FOR ASSISTANCE. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 10 05500 TWIN POWER UNIT 5. HAVE POWER UNIT INSPECTED, AT LEAST ANNUALLY, BY A MATWELD OR MATWELD QUALI- FIED SERVICE REPRESENTATIVE TO DETERMINE IF POWER UNIT IS IN NEED OF SAFETY CHANGES OR WORN PART REPLACEMENT. ENGINE MAINTENANCE MAINTENANCE SCHEDULE FOLLOW THE HOURLY OR CALENDAR INTERVALS, WHICHEVER OCCUR FIRST.
  • Page 11 USED. HAVING BOTH KNOBS TURNED ON AND ONLY USING ONE 5 GPM TOOL WILL ALLOW FLUID TO BE FORCED OVER THE RELIEF VALVE CAUSING EXTREME HEATING. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 12 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 13 3/8-16 X 1-3/4 GR. 5 ZP A2050 3/8 NYLOCK NUT NOTE: ITEMS 58 & 59 (ENGINE MOUNT HARDWARE) OMITTED FROM DRAWING FOR CLARITY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 14 05500 TWIN POWER UNIT FIG. 2 ENCLOSURE ASSEMBLY MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 15 1/4-20 X 1/2 GR. 5 ZP 692303 START SWITCH 01032 SYSTEM SWITCH 00193 FAN SWITCH 02903 HOUR METER 05525 FUEL LINE MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...

  • Page 16: Wire Color Legend

    08/24/01 REV 0 12-5 SO CORD PANEL CONNECTION WIRE COLOR LEGEND GENERATOR WIRING 240V 12-5 SO CORD 110V GFCI RECEPTACLE RECEPTACLE MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...

  • Page 17: Tool Circuit

    BUT SEALS MAY BLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY. MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...

  • Page 18: Decal Legend

    05500 TWIN POWER UNIT DECAL LEGEND: MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts, features, or specifications without notice. 09/01...
  • Page 19 TERS, HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES. LIMITATION OF LIABILITY EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPON- SIBLE FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL, ARISING OUT OF THE USE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVER...
  • Page 20 Name _____________________________________________________ Company___________________________________________________ Serial # of your Matweld tool___________________________________ ( Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept for order information.) MATWELD HYDRAULIC TOOL LIST All Matweld Hydraulic Tools operate at...

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05550

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