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Dennis Kirk 70207 Installation Instructions Manual

Winch mounting kit

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Dennis Kirk provides instructions to help our customers better understand how to install the
products we sell. The instructions are exact copies of what the manufacturer includes with the
product being sold.
That means the quality and accuracy of the instructions is solely dependent on what the
manufacturer produces. We do our best to make the text legible and the pictures viewable.
However, the end result depends largely on the quality of instructions the manufacturer
provides.
Therefore, you will find that some instructions are not of the highest quality. Sometimes text is
hard to read and pictures are not easy to see. At times you will find the overall look of the
instructions to be less than professional. However, we feel it is better to provide what we have
rather than provide nothing at all.
To the best of our knowledge the instructions and application information contained in the
instructions is accurate. However, Dennis Kirk assumes no liability related to any errors that
may be contained in the copy of the manufacturer's instructions we provide. Buyers are solely
responsible to insure that product use is consistent with their application.
If you have any questions please contact us at
800-969-7501 so we can further assist you regarding additional product information or any other
business related questions.
Thank you for doing business with Dennis Kirk.
 
Instruction Disclaimer 
 
 
customerservice@denniskirk.com
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Summary of Contents for Dennis Kirk 70207

  • Page 1   Instruction Disclaimer    Dennis Kirk provides instructions to help our customers better understand how to install the products we sell. The instructions are exact copies of what the manufacturer includes with the product being sold. That means the quality and accuracy of the instructions is solely dependent on what the manufacturer produces.
  • Page 2 INSTALLATION INSTRUCTIONS Winch Mounting Kit Winch Mount Kit: 70207 Application: Kawasaki Brute Force Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation and operating instructions and other information on labels and in this guide.
  • Page 3: Table Of Contents

    Caution Moving P ving P ving P ving P ving Par ar ar ar arts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F F ailure t ailure t ailure to obser ailure t o obser o observ v v v v e these instructions could lead t...
  • Page 4: Parts List

    B2 (B1 for 2008 and later model years) I. Parts List II. Tools Required Description • Ratchet Winch Mounting Plate • Sockets: 10mm, 1/2” • Wrenches: 1/2” 5/16-18 x 1 1/8” x 1 3/4” U-bolt 5/16-18 x 1 1/2” x 2 3/16” U-bolt 5/16”...
  • Page 5: Installation

    III. INSTALLATION Loosen the front bottom skid plate by removing the front two 6mm bolts, Figure 1. Keep the 6mm bolts for reinstallation of the skid plate. Skid plate will not be removed from vehicle, only will be rotated down. This will allow room for winch plate installation.
  • Page 6 Rotate the mounting plate (A1) into location, Figure 4. Center the plate between the two front tube guards. Attach the mounting plate (A1) by sliding the supplied 5/16” U-bolts (B1) and (B2) around the tubes and through the plate, Figure 5. Fasten the U-bolts with the supplied washers (B3) and nuts (B4), ensuring that the plate sits flush against the front and rear contact surfaces.
  • Page 7: Specific Wiring Instructions

    WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE, WINCH, AND FAIRLEAD Clevis Hook CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OP- Front Skid Plate ERATOR INJURY OR DEATH. DOUBLE CHECK THAT ALL BOLTS ARE SECURELY TIGHTENED PRIOR TO USE.
  • Page 8 Remove side pocket panel shown in Figure 15. Remove side panel shown in Figure 16. Secure contactor with supplied U-bolts, washer and nuts, supplied in winch mounting kit, see Figure 17. Remove Air Filter Cover Note: Do not over tighten U-bolts, this may damage the contactor.
  • Page 9 m. Reinstall the battery cover and securely tighten fasteners. Side pocket panel Refer to the winch installation and specification guide for full and complete details on wiring installation. Figure 15 Side panel Figure 16 Black & Red Cables Blue & Yellow Cables Contactor Figure 17 WARN INDUSTRIES...
  • Page 10 Air Filter Battery Figure 18 Red Cable Black Cable Figure 19 WARN INDUSTRIES PAGE 9 70208A2 ©2007 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.
  • Page 11: Maintenance/Care

    WARNING READ THE VEHICLE’S OPERATOR MANUAL, WINCH OPERATOR MANUAL, AND ALL WARN- ING LABELS PRIOR TO OPERATION OF ATV AND WINCH. WARNING AVOID ALL MOVING AND POTENTIALLY HOT COMPONENTS OF ATV WHEN ROUTING ELECTRICAL CABLES. AVOID AREAS WHERE THE WIRING COULD BE PINCHED WHEN COMPONENTS ARE REINSTALLED.

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