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RITE-HITE FASTRAX Manual

RITE-HITE FASTRAX Manual

High performance modular door
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FASTRAX
HIGH PERFORMANCE MODULAR DOOR
This Manual Covers All Doors Shipped to Date.
PRINTED IN U.S.A.
Publication No. FasTraxC
email: printshop@RITEHITE.com
FEBRUARY 2008

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Summary of Contents for RITE-HITE FASTRAX

  • Page 1 FASTRAX HIGH PERFORMANCE MODULAR DOOR This Manual Covers All Doors Shipped to Date. PRINTED IN U.S.A. Publication No. FasTraxC email: printshop@RITEHITE.com FEBRUARY 2008...

  • Page 2: Table Of Contents

    If any procedures for the installation, transportation based on the warranty policy. This shall be the exclusive operation or maintenance of the FasTrax have been left out of remedy for all claims whether based on contract negligence or strict...

  • Page 3: Poly Lumber Installation

    Figures 2, 2A or 3B. 1. Door width at bottom. 2. Door width at top. For FasTrax FR door, place outside of vertical poly lumber 3. Door height left. pieces at 1/2 O.D.W. + 8 3/4” from centerline of opening, 4.

  • Page 4: Lower Track Installation

    Figures 1, 3, 3A, 3B & 3C. From the centerline, measure 1/2 O.D.W. + 1/4” [+ 1/8"/-0] for FasTrax and 1/2 O.D.W. + 4 1/2” [+ 1/8"/-0] for FasTrax FIGURE 2A - POLY LUMBER FR and place a mark on each side.
  • Page 5 Width + 1/4" 90° (+ 1/16", -0") Caulk Door Opening Width FIGURE 3 - LOWER TRACK W/O POLY LUMBER Drive Tube Mounting FasTrax FR Ordered Door Bracket Width + 9" (+ 1/8", -0") Mounting 8 3/4" FasTrax FR Holes Ref.

  • Page 6: Thermal Air Seal / Drive Tube Installation

    FASTRAX ™ THERMAL AIR SEAL / DRIVE TUBE INSTALLATION THERMAL AIR SEAL INSTALL (FR ONLY) DRIVE TUBE INSTALLATION Using hardware provided, fasten aluminum retainer to the Loosen set screws on bearings prior to lifting drive tube. optional poly lumber, or directly to the wall, Figure 8.

  • Page 7: Motor / Limit Switch Installation

    FASTRAX ™ MOTOR / LIMIT SWITCH INSTALLATION Motor/Brake/Gearbox Assembly To Raise Door w/o Bumper Block - After Installed, Power, Turn Output Shaft Loosen Nut, Tighten Against Mounting Plate and Lock Nut Inner Snap Ring Conduit Bracket Drive Shaft (After Installation, Apply...

  • Page 8: Upper Track Installation

    Upper Track Wall Mount Bracket Repeat for opposite track. Spreader Bar Vertical Lift Track Self/Tap Drill Screws FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0] FasTrax FR = O.D.W. + 14” [+ 1/8"/-0] Track Splice Bracket Vertical Track O.D.H. + 19”...
  • Page 9 Measure outside to outside track: FasTrax = O.D.W. Measure outside to outside track: FasTrax = O.D.W. + 5 + 5 1/2”, FasTrax FR = O.D.W. + 14”. [+ 1/8"/-0] 1/2”, FasTrax FR = O.D.W. + 14”. [+ 1/8"/-0] Using the punched angle provided, provide a horizontal...
  • Page 10 Required on Non-Concrete Upper Track Bracing or Steel Walls Track Wall Mounting Bracket FasTrax = O.D.W. + 5 1/2” [+ 1/8"/-0] DIM 'X' = FasTrax FR = O.D.W. + 14” [+ 1/8"/-0] DIM 'A' Track Splice/Wall DIM 'A' + 30”...

  • Page 11: Electrical Installation

    FASTRAX ™ ELECTRICAL INSTALLATION W A R N I N G ! ! ! I M P O R T A N T ! ! ! When working with electrical or electronic controls, make sure In freezer and cooler applications where a conduit passes from a...
  • Page 12 FASTRAX ™ ELECTRICAL INSTALLATION i-COMM Controller Serial # Label Serial # Label Incoming Power Terminals F1, F2, F3 Incoming Power Terminals F1, F2 FIGURE 21 - CONTROL BOX PUB. NO. FASTRAXC FEBRUARY 2008...

  • Page 13: I-Comm Logic Table

    FASTRAX ™ i-COMM LOGIC CHART FIGURE 22 - LOGIC CHART PUB. NO. FASTRAXC FEBRUARY 2008...

  • Page 14: Inverter Parameters

    FASTRAX ™ INVERTER PROGRAMMING FasTrax™ Inverter Program Instructions When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter.
  • Page 15 FASTRAX ™ INVERTER ERROR CODES FasTrax - Inverter Error Codes Trip Code Condition Possible Cause tr UU DC bus under voltage Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply. tr OV DC bus over voltage The DC bus (Pr.

  • Page 16: Photoeye / Curtain Installation

    Place curtain in front of the opening. Rotate drive tube to drive curtain through the drive gears. On FasTrax FR it is required and on FasTrax model, it Loosen brake release handle and secure to clip. may be required to remove both top curtain rollers to feed Fasten top curtain roller bracket back onto the top curtain through drive gears (two-7/16”...
  • Page 17 FASTRAX ™ CURTAIN INSTALLATION Verify there is a wall surface at the header for the rear top If optional High Velocity Blower is included, install off to seal to seal against, Figure 26. the side of the door jamb, near the top of the opening, Figure 30.

  • Page 18: Thermal Air System

    Stop and turn power off to the door when the curtain is at For FasTrax FR door, if curtain has been sitting in the open or near the closed position. Rotate the closed magnet arm position for a period of time, allow the door to remain closed for a until it lines up with the proximity switch.

  • Page 19: Shroud Installation

    FASTRAX ™ SHROUD INSTALLATION MOTOR SHROUD INSTALLATION Remove top clamp piece from the (3) wall mount brackets. Install shroud over the motor assembly, Figure 34. Fasten top of end wall brackets, 1 13/16" above spiral end brackets and 1/4" to inside face of spiral. Set track into...

  • Page 20: Electrical Cables

    FASTRAX ™ ELECTRICAL CABLE INSTALLATION FIGURE 33 - CABLES PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 21 Support at 563-589-2722. BRAKE ADJUSTMENT LOWER TRACK EDGING REPLACEMENT The nominal air gap setting for the FasTrax brake is from Turn power off and follow lock-out tagout procedures. .010" to .012" . To measure and adjust the air gap follow the steps below, Figure 37.

  • Page 22: Virtual Vision Installation

    Install wall mount bracket to wall, so that it will hold chain Virtual Vision or activation sensors when using the remote in place, to release brake. Trim excess chain as required. controls, Rite-Hite offers the following three options: Brake Motion Sensor...

  • Page 23: Optional Chain Hoist / Weld Plate Installation

    FASTRAX ™ OPTIONAL WELD PLATE INSTALLATION CHAIN HOIST INSTALLATION Fill gaps between weld plates with tape backed foam. Fasten lower track to weld plates with self-drill/tap screws Lubricate drive tube shaft with an anti-seize lubricant. and washers provided. Place sprocket onto drive shaft and tighten set screws.
  • Page 24 FASTRAX ™ MISC OPTIONS DRIVE GUARD INSTALLATION SIGN INSTALLATION If door height is less than 8'-0" tall, install drive guard onto If door height is less than 8'-0" tall, install sign and vertical, tilt, high lift style doors, Figure 45.

  • Page 25: Operating Instructions / Final Checklist

    The door should stop immediately and reverse to the fully open position. Repeat for second photoeye. At startup for the FasTrax FR door with the curtain in the closed Pull chain hoist chain, door should go into a fault. Press position, the E-Vac blower should be allowed to remove air from the curtain before the open button is pressed.

  • Page 26: Maintenance Procedures

    FASTRAX ™ MAINTENANCE PROCEDURES RITE-HITE DOORS, INC. PLANNED MAINTENANCE Model FASTRAX® CUSTOMER: JOB# SERIAL# DATE: Recommended P.M. Intervals (Time Shown In Months) Planned Maintenance Task Inspect and Perform the Following Activation Operate all devices to verify proper operation. Air Evacuation System (Freezer only)

  • Page 27: Troubleshooting

    If the curtain is blowing out because of high wind or negative pressures, check the following: a) The tracks MUST be mounted at O.D.W. + 1/2” for FasTrax and O.D.W. + 9 1/2” for FR door. If mounted wider, excessive curtain wear may occur, if too narrow, curtain buckling or billowing will be greater.

  • Page 28: Electrical Drawings

    FASTRAX ™ MANDATORY FIELD WIRING DIAGRAM PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 29 FASTRAX ™ ACTIVATION WIRING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 30 FASTRAX ™ INVERTER ELECTRICAL WIRING DIAGRAM PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 31 FASTRAX ™ SINGLE SPEED ELECTRICAL WIRING DIAGRAM PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 32 FASTRAX ™ VIRTUAL VISION ELECTRICAL WIRING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 33 FASTRAX ™ VIRTUAL VISION JUNCTION BOX PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 34 FASTRAX ™ DEFROST JUNCTION BOX WIRING 208-575V PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 35 FASTRAX ™ DEFROST JUNCTION BOX WIRING 120V PUB. NO. FASTRAXC FEBRUARY 2008...

  • Page 36: Architectural Drawing

    FASTRAX ™ RADIAL ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 37 FASTRAX ™ VERTICAL ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 38 FASTRAX ™ STANDARD LIFT ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 39 FASTRAX ™ HIGH LIFT ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 40 FASTRAX ™ 45° TILT ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 41 FASTRAX ™ FR VERTICAL ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 42 FASTRAX ™ FR STANDARD ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 43 FASTRAX ™ FR HIGH LIFT ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...
  • Page 44 FASTRAX ™ FR 45° TILT ARCHITECTURAL DRAWING PUB. NO. FASTRAXC FEBRUARY 2008...

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