GEORGE FISCHER +GF+ SIGNET 9020 Intelek-Pro Instruction Manual
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GEORGE FISCHER +GF+ SIGNET 9020 Intelek-Pro Instruction Manual

Batch controller
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+ GF + SIGNET 9020 Intelek-Pro
Batch Controller
RLY 1
RLY 2
ENTER
CAL
Instruction Manual
GEORGE FISCHER + GF +
BATCH CONTROLLER
MOD
START
+ GF +
SIGNET
FLOW
BATCH
RESUME
STOP
GAL
GPM

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Summary of Contents for GEORGE FISCHER +GF+ SIGNET 9020 Intelek-Pro

  • Page 1 + GF + SIGNET 9020 Intelek-Pro Batch Controller BATCH CONTROLLER RLY 1 RLY 2 FLOW BATCH ENTER RESUME START STOP + GF + SIGNET Instruction Manual GEORGE FISCHER + GF +...
  • Page 3 + GF + SIGNET 9020 Intelek-Pro Batch Controller Instruction Manual...
  • Page 4 Important Safety Information! Caution: Remove AC power to unit prior to wiring input and output connections. Caution: Remove AC power before opening unit. Electrical shock hazard exists.

  • Page 5: Table Of Contents

    Table of Chapter Page Contents Introduction 1.1 General Description 1.2 Standard Inputs 1.3 Standard Outputs 1.4 Optional Accessories 1.5 Front Panel Description 1.6 Rear Panel Description Installation and Operation 2.1 Mounting Instructions 2.2 Power Connections 2.3 Input Connections 2.4 Output Relay Connections 2.5 Standard Output Connections 2.6 Optional Output Connections System Configuration...
  • Page 6 Unpacking and Inspection Your batch controller package includes the following items: • + GF + SIGNET 9020 Intelek-Pro Batch Controller • Two stainless steel mounting brackets • Mounting Instructions w/self-adhesive template • Panel gasket • Instruction manual and assorted engineering labels (see inner rear cover) Warranty Record For your protection, record your unit's purchase...

  • Page 7: Introduction

    Chapter 1 This manual contains description, setup, and operation instructions for the + GF + SIGNET 9020 Intelek-Pro Batch Controller. Please read the entire Introduction manual before operating the instrument. 1.1 General Description • The 9020 operates on AC and/or DC power. DC power can be used for emergency backup or independently as the primary power source.

  • Page 8: Front Panel Description

    1.5 Front Panel Description BATCH CONTROLLER RLY 1 RLY 2 Item 11: BATCH Remove front bezel FLOW to change unit tags FLOW BATCH under clear window. ENTER The unit tags are RESUME located inside the START STOP rear cover of the + GF + SIGNET manual.

  • Page 9: Rear Panel Description

    1.6 Rear Panel Description REMOTE SERIAL PLS OUT SENSOR BLK RED SHLD STR STP RSM EOB CNT Tx GND Rx Note: 10 11 12 13 14 Rear terminals accept 18 to 22 AWG wire 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 + GND NO C NO C DC IN...

  • Page 10: Installation And Operation

    2.1 Mounting Instructions Chapter 2 The Intelek-Pro 1/4 DIN enclosure is designed for mounting in panels up to 1 in./25 mm thick. An Installation adhesive template and instructions are included to insure proper installation. Operation For maximum environmental protection the splash- proof NEMA 4X/IP65 rear cover kit is recom- mended (sec.

  • Page 11: Power Connections

    2.2 Power Connections AC Power Connections Figure 2 AC Hot 90 to 132 VAC @ 60 Hz AC power wiring AC Ground* 180 to 264 VAC @ 50Hz AC Neutral 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 + GND NO DC IN RLY1...

  • Page 12: Input Connections

    2.3 Input Connections The 9020 input card accepts input signals ranging from 0 to 10 kHz and is compatible with ALL Signet flow sensor products. Dip switches on the card are factory preset for use with the + GF + SIGNET 515 Rotor-X Flow Sensor.

  • Page 13: Output Relay Connections

    2.4 Output Relay Connections Two 5 A output relays are available in the 9020. Relay 1 is dedicated to on/off control. It is energized at the start of a batch and de-energized at the end of a batch. The relay also de-energizes when the STOP key is pressed, and re-energizes when the RESUME key is pressed.
  • Page 14 Figure 6 valve 1 Two stage relay connections valve 2 flow to tank external AC/DC power 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 + GND NO C NO C Note:...

  • Page 15: Standard Output Connections

    2.5 Standard Output Connections The sensor pulse output (PLS OUT) delivers a 5 V square wave output in phase with the input frequency. It can be used to drive + GF + Signet instruments (except + GF + SIGNET 5090, 5091 and 5100) and other TTL compatible devices (Figure 8).
  • Page 16 Figure 9 Optional remote control connections REMOTE SERIAL PLS OUT SENSOR BLK RED SHLD STR STP RSM EOB CNT Tx GND Rx computer/ 10 11 12 13 14 Start 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 Stop Resume + GND NO C...
  • Page 17 Figure 10 Counter pulse output (CNT) REMOTE SERIAL PLS OUT SENSOR connections BLK RED SHLD STR STP RSM EOB CNT Tx GND Rx 8 9 10 11 12 13 14 5 to 30 VDC Power Supply 600Ω @1.5W External counter or Note: To reduce the accumulator...

  • Page 18: System Configuration

    Chapter 3 3.1 Introduction All the functions which can be modified are con- tained in two setup menus: System The CAL menu contains those functions which Configuration pertain to the sensor input frequency and how it is interpreted by the instrument. The CAL menu also provides access to the security code and display contrast features.

  • Page 19: Cal Menu Functions

    3.2 CAL Menu Functions 1. K-factor: Number of pulses generated by a K-factor range: 0.0001 to 19999 flow sensor per volumetric unit. K-factors are listed in your flow sensor manual by pipe size and material. 2. K-factor decimal: Changes the K-factor K-factor decimal: X.XXXX - 4, XX.XXX - 3, decimal position.

  • Page 20: Batch Menu Functions

    9. Display contrast: Changes LCD contrast for best visibility. 10. Security code selection: Changes the 4-digit Security code selection: 0000 to 9999 security code. When enabled, the security code prevents unauthorized menu changes. Two security levels are provided: • Enter entire 4-digit code for complete access XXXX = Full access XXXX...
  • Page 21 4. Batch quantity: Changes the number of Batch quantity: selectable from 1 to 19999 batch cycles while in quantity batch mode only. Not shown in menu when continuous batch mode is selected. 5. Batch time delay: Changes the time delay Batch time delay: 00:00:00 to 99:59:59 between batches.

  • Page 22: Standard Keypad Sequence

    3.4 Standard Keypad Sequence The following sequence is used to view, modify, and exit all menu functions. Familiarize yourself with this procedure before attempting CAL and BATCH menu setup (sec. 3.5 and 3.7). 1. Press: to enable calibration sequence. 2. Enter security code (when active) using: BATCH RESUME FLOW...

  • Page 23: Cal Menu

    3.5 CAL Menu Note: Factory default settings shown Security Enter security ENTER Code? code using: K-factor Setting Press to set 6 0 . 0 Modify? K-factor from ENTER K - F A C T O R 0.0001 to 19999. Decimal set in next step Recall original value "...
  • Page 24 Note: Factory default settings shown Press to select Modify? volume or batch ENTER T O T L V O L number display Recall original value Next menu item Exit menu FLOW Press to reset t o t L Modify? flow volume or ENTER batch count totalizer Recall original value...

  • Page 25: Auto Cal/Overrun Compensation

    See section 0 0 0 0 Note: The batch size Modify? A U T O C A L decimal must be set before running the Auto Cal/Overrun Section 3.6 compensation process (sec. complete 3.6). Repeat menu? Exit menu FLOW 3.6 Auto Cal/Overrun Compensation The auto calibrate and overrun compensation Note: To enter overrun...
  • Page 26 Record new K-factor: • Press: when complete. Display shows ENTER new K-factor. Record in space provided (left). • Press: to store new K-factor in memory, ENTER • Press: to re-enter measured volume STOP (step 4), OR • Press: to cancel Auto Cal. The original K-factor will be restored.

  • Page 27: Batch Menu

    3.7 BATCH Menu Note: Factory default settings shown Security Enter security code BATCH ENTER Code? using: Press to enter Modify? batch size from ENTER B A T C H 0.0001 to 19999 Decimal set Recall original value Note: batch decimal set in in next step next step Next menu item...
  • Page 28 Note: Factory default settings shown Press to select Modify? count up or count ENTER C O U N T D N down mode Recall original value Next menu item BATCH Exit menu FLOW Press to display Modify? engineering units or ENTER batch percentage E N G U N I T...

  • Page 29: View Only Menu

    BATCH Press to enter 9 0 . 0 0 Modify? relay 2 2-stage ENTER setpoint percentage P E R C E N T Recall original value Repeat menu? BATCH Exit menu FLOW 3.8 View Only Menu The "view-only" menu is available any time during operation.
  • Page 30 6. Current flow display timebase: 7. Current flow display averaging time: 8. Current flow display decimal: 9. Current overrun volume: (overrun relay mode only) 10. Current 2-stage relay set- point: (2-stage relay mode only) • Press the CAL key at this point to repeat the menu, OR •...

  • Page 31: Technical Support

    4.1 Accessing Internal Options Chapter 4 1. Remove bezel (1) by placing a coin in the notch (2), twist coin to remove the bezel from the Technical instrument casing. See Figure 13 Support 2. Loosen the four front bracket screws (3), then loosen the center "jack-screw"...

  • Page 32: Ac Power Configurations

    Warning: 4.2 AC Power Configurations Check AC configuration before applying Two AC power options are possible; 90 to 132 power to unit. VAC, or 180 to 264 VAC. Each power option is selectable via internal jumpers on the main pc Figure 16 board (Figure 16).

  • Page 33: Input Card Configuration

    4.4 Input Card Configuration The frequency input card (#3-9010.400-5) Figure 17 requires dip switch configuration prior to Frequency (non-iso) input card operation (Figure 17). dip switch settings Input Card DipSwitch 9020 Setting Sensor Description Sensor Rear term. Input card Signet No power supplied to sensor with 2.2 KΩ...

  • Page 34: Installing Input/Output Cards

    4.5 Installing Input/Output Cards All Input/output cards are "keyed" for proper inser- tion into four sockets. Sockets are located on the unit's main pc board and are clearly marked. Refer to Figure 16 (pg 26) and table below: Socket Labeled Compatible Cards Input Card Dedicated for input card...

  • Page 35: Troubleshooting

    Part Number Spare Parts Code 3-9000.525-1 Front bezel 198 840 206 3-9000.575 Panel mounting gasket 198 840 207 3-9000.560 Mounting Clamp 198 840 216 2400-0404 Front cover screws (4 each) 198 840 209 3-9000.570 Front cover gasket 198 840 210 6400-0019 Fuse, 1/4 A @ 250 VAC (fast blow) 198 840 208...
  • Page 36 Scrolling Displays: Cause: Solution: 6. "...RANGE IS 1 TO Display averaging Enter upper display averaging within 10 SECONDS..." entered incorrectly 1 to 10 seconds range (sec. 3.5) 7. "...RELAY CARD BAD, Faulty relay card, A) Verify relay card is installed MISSING OR no relay card, or (sec.
  • Page 37 Displayed Message: Cause: Definition/Solution: 5. "MENU?" Security code Choose menu: CAL or BATCH properly entered (when active) OR MOD key pressed 6. "NEW KF" Auto CAL procedure K-factor successively calculated successful using auto cal mode (sec. 3.6) 7. "OVERRUN" Flow measured on Relay 2 is energized due to leaky or input while batch slow valve closure.
  • Page 38 General Troubleshooting Symptom: Cause: Solution: 1. Unit will not turn on Faulty power A) Verify power configuration and configuration and/ connection (sec. 4.2) or connection, or B) Replace fuse (sec 4.2) bad fuse 2. Count out pulse Faulty connection or A) Verify connections (sec.

  • Page 39: Specifications

    Specifications General Data Frequency input range: 0 to 10 kHz Sensor compatibility: Signet flow (ALL) Min. signal amplitude: Signet sensors: 0.2 Vp-p, 0 to 3 KHz 0.6 Vp-p, 3 to 10 KHz K-factor range: .0001 to 19999 Batch volume range: .0001 to 19999 Max.
  • Page 40 Liquid crystal displays: 4.5 digit 0.5 in./12.7 mm high, (upper), 8 digit 0.3 in./7.6 mm high (lower), 4 mode annunciators ±0.05% of reading Flow display accuracy: ±1 pulse Batch display accuracy: Display averaging: 1 to 10 seconds Totalizer range: 0 to 99999999 Memory backup: Non-volatile RAM Enclosure...
  • Page 41 Notes:...
  • Page 42 Notes:...
  • Page 44 Tel. 86/10 6428 0577, Fax 86/10 6428 0578 Australia George Fischer Pty. Ltd., Suite 3, 41 Stamford Road, Oakleigh, Victoria 3166, Australia, Tel. 61/3 9568 0966, Fax 61/3 9568 0988 Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A., Tel.

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