Subscribe to Our Youtube Channel
Summary of Contents for FULTON Scope
- Page 1 SCOPE Sequencer Panel This manual must be made available to the boiler operator at all times Improving life through heat transfer solutions...
-
Page 2: Table Of Contents
Table of Contents I. Warning & Cautions Explained ...................... 4 II. Warning & Cautions In Manual ..................... 4 III. Safety ..............................5 IV. Regulations ............................6 SECTION - 1 INTRODUCTION ......................7 1.1 General ..........................7 1.2 Technical Data ......................... 7 1.3 Product Overview ...................... - Page 3 5.3.1 Setting Set Points ....................... 30 5.3.2 Boiler Change Over ....................30 5.3.3 Slow Opening Valve Control ................... 30 5.3.3 Scope Shut Down In Emergency Situation ............31 5.4 Scope Panel Monitoring ....................31 SECTION 6 - MAINTENANCE ......................32 6.1 Cleaning ...........................
-
Page 4: Warning & Cautions Explained
I. Warnings & Cautions Explained For your safety! The following WARNINGS, CAUTIONS and NOTES appear in various sections of this manual. • WARNINGS must be observed to prevent serious injury or death to personnel. • CAUTIONS must be observed to prevent damage or destruction of equipment or loss of operating effectiveness. -
Page 5: Safety
Obtain a service manual from Fulton Ltd or call a been empowered by this member and knowing Fulton service engineer. -
Page 6: Regulations
(Manual Reset Limits may include flame VSRT boilers, unless specified in writing by safeguard, high or low gas pressure, high Fulton that this is not the case for an application. pressure limit.) Commissioning of the sequencer panel should CAUTION only be completed by Fulton personnel or supervised by Fulton personnel. -
Page 7: Section - 1 Introduction
Packing, inspection and final check This manual is provided as a guide to the correct operation and maintenance of your Fulton equipment, and should be read in its entirety and be made permanently available to the staff responsible for the operation of the boiler. - Page 8 Figure 1.1 - SCOPE Mechanical Drawing SP-IOMM-2020-1...
-
Page 9: Section 2 - Installation
SECTION 2 - INSTALLATION 2.1 General The installation of a SCOPE Sequencer Panel should be carried out by competent personnel in accordance with all relevant safety regulations. It is the responsibility of the installer to ensure that these regulations are complied with. -
Page 10: Electrical Requirements
Check the supply voltage and make sure that there is no over-or under-voltage exceeding 10% of the nominal value. Note: The power ratings and requirements are given in Appendix A - SCOPE Specification and affixed to the CE plate. 2.4 Standard Electrical Customer Connections Steam flow rate - Input Connect the steam flow rate as per the electrical drawing. -
Page 11: Section 3 - Post Installation
SECTION 3 – POST INSTALLATION 3.1 Electrical Installation Testing Earth bonding should be tested. Electric terminals should be tightened. Cables should be inspected to ensure no exposed conductors are accessible by a small screwdriver or larger. Internally and externally. 3.2 Mechanical Installation Testing Supports for the panel must be tested to ensure they can cope with any vibration in the environment. -
Page 12: Section 4 - Commissioning
Commissioning by qualified persons only. 4.1 Commissioning the Panel It is essential that the commissioning procedures listed below are carried out by a Fulton service engineer who will have the necessary experience and testing equipment to ensure that the installation is not only correct but is operating safely and at optimum efficiency. -
Page 13: Section 5 - Operation
No responsibility can be accepted by Fulton Ltd if these instructions are ignored. 5.1 General The following instructions are given for the guidance of the competent operator in the use of the SCOPE Sequencing panel and to provide adequate information to ensure that when the panel is put into use it will be done safely and without risk to health. -
Page 14: Start-Up
If Slow Opening Valves are installed, they should be checked to be in good operation and condition before being brought into service. Before the SCOPE panel is switched on all boilers should be turned on and brought up to normal operating pressure/temperature as per the boiler instruction manual. - Page 15 After approximately 60 seconds the SCOPE animated logo will appear on screen and a push button as indicated below. Figure 5.1 - SCOPE At this point further checks should be made that the Steam System is both safe and ready to be put into operation.
-
Page 16: Main Screen
• Middle Section Along the top of the screen there is the Fulton logo, date and time If the Fulton logo is pressed it will provide the contact details of Fulton At the top right is the date and time, if this is pressed access can be gained to the login... -
Page 17: Login
To access the login screen to gain further functionality the date and time can be pressed. There are four login statuses: • Operator Very limited functionality, predominantly a viewing login • Manager Can change functionality • Service Can change functionality as to how the SCOPE sequencer panel works within the “Engineer” section • Admin Full functionality SP-IOMM-2020-1... -
Page 18: Individual Boiler Status
5.2.3.2 Individual Boiler Status If a boiler is pressed on the “Main” screen the individual boiler status will be shown. To return to the original screen press “Main” on the left-hand side. Figure 5.3 – Individual Boiler There are a number of statuses: •... -
Page 19: Status
5.2.3 Status This screen shows the current functionality of all boilers connected to the SCOPE sequencer panel. It will be split down per boiler. Figure 5.4 - Status From top to bottom the screen shows: • Current status of the boiler with respect to its setpoint:... -
Page 20: I/O
5.2.4 I/O The I/O screen is for fault finding and shows the current status of all I/O functions to and from the sequencer panel. For info on each see electrical drawing in appendix. The ones in the middle section are inputs and outputs and will either be on or off. The ones on the right-hand side are analogue inputs and outputs. - Page 21 5.2.5 Option The “Option” lists the items or options that are currently enabled or connected to the sequencer panel. This will include the following: • Slow opening valves • Modbus • Logging Figure 5.6 - Options The images can be pressed to take to a screen with further information or functionality. SP-IOMM-2020-1...
-
Page 22: Logging
5.2.5.1 Logging If the logging image is pressed it will show graphical representations of the sensors readings that are currently employed, such as steam pressures and steam demand. Figure 5.7 – Options Logging Navigate using the arrows at the bottom right, the logging available is as follows: •... -
Page 23: Lag / Lead
5.2.6 Lag / Lead This screen allows for the viewing of the set points, with information at the top with regards pressure set point and header set point. Then below this it gives an indication as to which boiler is on which set point, if boiler 4 is currently the lead it will say “4”... -
Page 24: Settings
Ensure the setpoints on the Yokogowa UT32A match with the setpoints in the first settings screen, contact Fulton if unsure how to do. Ensure all set points on the Yokogowa are the same and are the same setpoint number, if not the SCOPE panel will not operate the boilers correctly. -
Page 25: Settings Screen One
• Header delay is the time the SCOPE panel will wait before starting up another boiler because the header pressure is too low (default 180 seconds). If the numbers on the right are pressed it brings up a keyboard where the pressure can be changed •... -
Page 26: Settings Screen Two
5.2.7.2 Settings Screen Two The second settings screen is below (figure 5.10). This screen allows the user to change which boiler is lead and whether they are on. Figure 5.10 – Settings It is split into increments of 2 hours and by days of the week. For example, if it shows “one” then boiler one will be the lead. -
Page 27: Engineer
5.2.8 Engineer The engineer screen can only be accessed with a Service login or above. 5.2.8.1 Engineer Screen One Figure 5.11 – Engineer The first screen allows the engineer to change span the inputs from high to low inputs corresponds to what numbers. -
Page 28: Engineer Screen Two
5.2.8.2 Engineer Screen Two The second engineer screen is below (figure 5.12). This one tells the SCOPE sequencing panel what is connected and details about what is connected. This screen allows the engineer to change the currently selected options and configure the boiler details. -
Page 29: Engineer Screen Three
“Pressure” box and a boiler is being taken offline it will cause it to close at the rate on the right of “Pulse Close”. The pulse open or close is the amount of time in seconds that the SCOPE will drive the valve for and the delay how long it will then wait for. -
Page 30: Scope Functions
The setpoints must be first setup on the Yokogowa UT32A and recorded. All boilers must have the same setpoints set in the same location. Once the Yokogowa has been setup correctly these figures must be duplicated into the SCOPE Sequencer panel, this is one using “Settings Screen One”, refer to this to complete this process 5.2.7.1. -
Page 31: Scope Shut Down In Emergency Situation
5.4 Scope Panel Monitoring The SCOPE panel can monitor and log different functions of the boilers it is connected with, some of which can be fed back to the central “Building Management System” – BMS. This can be viewed in the “Option”, “Main”... -
Page 32: Section 6 - Maintenance
Any rectification or repairs should be carried out by trained, competent service personnel. 6.1 Cleaning If the SCOPE panel requires cleaning, a damp cloth (tap or deionised water; or isopropyl alcohol) must be used only. Any other cleaning materials could lead to damage on the product and invalidate the warranty. -
Page 33: Section 7 - Troubleshooting
SECTION 7 - TROUBLESHOOTING WARNING Read the safety precautions at the start of this manual before starting any troubleshooting. To confirm whether a fault has occurred enter the I/O menu and view whether the correct statues are showing. SP-IOMM-2020-1... -
Page 34: Appendix A - Scope Specification
APPENDIX A – SCOPE SPECIFICATION Specification General information: • Mains Supply - Basic unit AC input Voltage – 230V, +10%/-15%; 110V, +10%/-15% - 47-63Hz AC Current Consumption - 1.23A @ 230VAC / 2.47A @ 110VAC • Mains Supply - Powering SOV AC input Voltage –... -
Page 35: Mechanical Drawing
Mechanical Drawing Figure A 1.1 SCOPE Mechanical Drawing SP-IOMM-2020-1... -
Page 36: Electrical Drawing - Complete
OPTIONS 1. SLOW OPENING VALVE OPTIONS 2 SOV - OPTION 1 3 SOV - OPTION 2* TRANSFORMER MAIN ISOLATOR 4 SOV - OPTION 3** 230 VAC 24VDC 2. THERMO COUPLES MCB 2 HOTWELL - OPTION 4 PR: 230 VAC PLANTROOM - OPTION 5 SEC: 24VDC 3. - Page 37 CR 12 TB5-603 CR 12 TB5-603 CR 12 TB5-603 CR 12 TB5-603 Mc1 24VDC TB5-602 Mc2 24VDC TB5-602 Mc3 24VDC TB5-602 Mc4 24VDC TB5-602 LOW WATER LOW WATER LOW WATER LOW WATER BOILER ONE BOILER THREE BOILER FOUR BOILER TWO TB5-605 TB5-605 TB5-605...
- Page 38 CABLES Mc1 - 8 REQUIRED - 1, 9, 17, 20, 73, 74, 81, 96 Mc2 - 8 REQUIRED - 3, 11, 19, 22, 75, 76, 82, 97 HEADER PRESSURE Mc3 - 8 REQUIRED - 5, 13, 21, 24, 77, 78, 83, 98 Mc4 - 8 REQUIRED - 7, 15, 26, 26, 79, 80, 84, 99 Mc5 - 4 REQUIRED - 28, 30, 61, 63 Mc6 - 4 REQUIRED - 65, 66, 67, 68...
- Page 39 SP-IOMM-2020-1...
Need help?
Do you have a question about the Scope and is the answer not in the manual?
Questions and answers