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MESSRING 8LE-D23 Instruction Manual

M-light led, 1000w

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OPERATING INSTRUCTION
M=LIGHT LED, 1000W 8LE-D23
Valid from serial number
Valid from software version number
8LE-D23_BA_E.docm
Contents
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 10
17-00000
2.10.0.59
05.02.2019
About this operating instruction 2
Health and Safety 5
System Description 12
Setup and Functioning 19
M=LIGHT Control 43
Maintenance 71
Technical data 77
EU Declaration of Conformity 87
Handling 79
Annex 88
1
/
88

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Summary of Contents for MESSRING 8LE-D23

  • Page 1 OPERATING INSTRUCTION M=LIGHT LED, 1000W 8LE-D23 Contents Chapter 1 About this operating instruction 2 Chapter 2 Health and Safety 5 Chapter 3 System Description 12 Chapter 4 Setup and Functioning 19 Chapter 5 M=LIGHT Control 43 Chapter 6 Maintenance 71...
  • Page 2: Table Of Contents

    When selling or leaving the product to third parties, the operating instruction must be handed over to the new owner or user. Immediately replace the operating instruction if it is lost or incomplete. In this event, contact MESSRING GmbH. Together with this operating instruction, you shall receive documents of third party manufacturers, if necessary.
  • Page 3: Description Of Signs And Symbols

    About this operating instruction Description of Signs and Symbols Description of Signs and Symbols 1.3.1 Warnings Depending on the scope of the consequences occurring in case of NON-COMPLIANCE with a warning, there are four different risk levels. Each risk level is marked with a certain signal word and a warning sign.
  • Page 4: Description Of More Signs And Symbols

     Result of a sequence of actions. Hint / additional information. Element of the CrashSoft user interface or labeling of an operating element. New Test Negation Contact MESSRING GmbH Robert-Stirling-Ring 1 82152 Krailling Germany Phone: +49 89 898139-0 Email: service@messring.de 05.02.2019...
  • Page 5 Health and Safety Contact Health and Safety Chapter 2 This chapter provides information on dangers which emanate from the product. The safety instructions and warnings aim to avoid fatal accidents, severe injuries and damage to property.  Carefully read and observe all instructions in this chapter. ...
  • Page 6: Target Groups

    Target groups Health and Safety Target groups The following sections of the chapter Health and Safety and Responsibility must be read in any case: Target Group Read paragraphs Operator of the facility Chapter 2, completely Operating staff Chapter 2, without section 2.6.2 Maintenance staff Chapter 2, completely Main Sources of Danger...
  • Page 7: Staff, Workplaces And Hazard Area

    Health and Safety Staff, Workplaces and Hazard Area Staff, Workplaces and Hazard Area 2.4.1 Qualification and Level of Knowledge The M=LIGHT LED may be operated only by appropriately trained staff. The staff must carefully read the operating instruction for the M=LIGHT LED beforehand and be familiar with the mode of operation.
  • Page 8: Operator's Duties

     DO NOT operate the M=LIGHT LED if there is a defect.  DO NOT operate the M=LIGHT LED if a defect is suspected.  Inform MESSRING Service in the event of a defect (Section 1.4, Page 4). 05.02.2019 8LE-D23_BA_E.docm...
  • Page 9: Safety During Normal Operation

     Use only the hot appliances power cord supplied by MESSRING with the M=LIGHT LED.  DO NOT replace hot appliance power cords with other power cords.
  • Page 10 Safety during Normal Operation Health and Safety CAUTION! Eye injuries due to optical radiation Radiation with light from the M=LIGHT LED may lead to damage of the retina and cornea of the eyes.  Keep sufficient safety distance to activated M=LIGHT LEDs. ...
  • Page 11 Health and Safety Safety during Normal Operation Damage and malfunction of the LED array due to dripping liquids, as NOTE! well as water or oil during operation of the M=LIGHT LED in film pits. Destruction of the LED array due to short circuit. ...
  • Page 12 Safety during Normal Operation System Description System Description Chapter 3 Contents Scope of Delivery Specification 3.2.1 Special Properties and Performance Data Main components of M=LIGHT LED Accessories 3.4.1 M=LIGHT connection set USB 3.4.2 M=LIGHT installation set for stationary installation 3.4.3 Web IO Digital for TCP/IP 05.02.2019 8LE-D23_BA_E.docm...
  • Page 13: Scope Of Delivery

    System Description Scope of Delivery Scope of Delivery Quantity Component M=LIGHT LED, 1000 W Option M=LIGHT Connection set USB (8LE-D22-2) Option M=LIGHT Installation set (8LE-D24-2) Specification M=LIGHT LED for continuous or pulsed operation. The M=LIGHT LED is made up of 98 LEDs and can be used in continuous or pulsed operation. In pulsed operation, the M=LIGHT LED is synchronized with the high-speed camera and twice as much light output can be achieved as in continuous mode.
  • Page 14: Special Properties And Performance Data

    Main components of M=LIGHT LED System Description 3.2.1 Special Properties and Performance Data NO warm-up time required; the M=LIGHT LED is ready for operation directly after being switched Test object is NOT overheated by radiation of heat. Can be synchronized with the Sync signal from a camera, a SYNC generator or M=Sync. CAN-bus-controlled.
  • Page 15: Accessories

    System Description Accessories Accessories 3.4.1 M=LIGHT connection set USB M=LIGHT connection kit for mobile connection of M=LIGHT LED, camera system and PC. Figure 2: Connection M=LIGHT, camera and PC (schema) Pos.: Description Cable NOT included in the scope of delivery Cable included in the scope of delivery USB-to-CAN Compact Interface Adapter Cable length up to 90 m...
  • Page 16 Accessories System Description Pos.: Description M=LIGHT LED BUS Splitter mobile USB-to-CAN Compact Interface Adapter Power supply unit, power supply Ethernet cable, software Case Figure 3: Scope of delivery for M=LIGHT connection set USB for mobile installation (8LE-D22-2) 05.02.2019 8LE-D23_BA_E.docm...
  • Page 17: M=Light Installation Set For Stationary Installation

    System Description Accessories 3.4.2 M=LIGHT installation set for stationary installation Figure 4: M=LIGHT installation set for stationary installation (schema) Pos.: Description Cable NOT included in the scope of delivery Cable included in the scope of delivery 12-24 V DC Cable length up to 70 m 12-24 V DC Cable length up to 90 m CAN@net II Interface Adapter...
  • Page 18: Web Io Digital For Tcp/Ip

    Accessories System Description Pos.: Description Case CAN@net II Interface Adapter Sub-D extension 9-pin M=LIGHT LED BUS splitter for stationary installation BUS terminator Ethernet cable Figure 5: Scope of delivery of M=LIGHT installation set for stationary installation (8LE-D24-2). 3.4.3 Web IO Digital for TCP/IP Figure 6: 9.1 Web IO Digital for TCP/IP The Web IO is an interface between the PLC of a test rig or crash test facility and the M=LIGHT...
  • Page 19 Setup and Functioning Accessories Setup and Functioning Chapter 4 Contents LED Array 4.1.1 Status display and fan speed with the LED matrix activated 4.1.2 Status display and fan speed with the LED matrix deactivated Lighting angles Rear Side of the Housing 4.3.1 Connecting / Disconnecting Voltage Supply 4.3.2...
  • Page 20: Led Array

    LED Array Setup and Functioning LED Array The status display in the LED array shows the most important operating states of the M=LIGHT LED. Figure 7: LED array with status indication Pos.: Description Status indication in the LED array LED matrix Front plate 4.1.1 Status display and fan speed with the LED matrix activated The status display is switched off immediately after switching on the LED matrix.
  • Page 21: Status Display And Fan Speed With The Led Matrix Deactivated

    Operation is NOT recommended. M=LIGHT LED switches off as soon as 100 °C has been reached. flashing red Defective and disabled. possible causes: Fan defective The electronic assembly for output control is defective  Notify MESSRING Service. Switched off, defective or is NOT supplied with operating voltage. 8LE-D23_BA_E.docm 05.02.2019...
  • Page 22: Lighting Angles

    Lighting angles Setup and Functioning Lighting angles Figure 8: Lighting angles 05.02.2019 8LE-D23_BA_E.docm...
  • Page 23 Setup and Functioning Lighting angles The lighting angle is customer-specific and can: be determined via the software M=LIGHT Control (Figure 9). or read on the type plate, the back of the housing (Figure 10, Pos.3). Figure 9: Display of the lighting angle in the software 8LE-D23_BA_E.docm 05.02.2019...
  • Page 24: Rear Side Of The Housing

    Rear Side of the Housing Setup and Functioning Rear Side of the Housing Pos.: Description EMC filter Supply connection for hot devices power supply cord Nameplate CAN-bus Out CAN-bus In CAN-bus address (MSB) CAN-bus address (LSB) On / Off-switch, manual operating mode.
  • Page 25  Have work carried out only by qualified staff.  Use only the hot appliances power cord supplied by MESSRING with the M=LIGHT LED.  Observe the safety rules for switch-off and securing before working at current lines and devices.
  • Page 26: Establishing Signal Connections

    Rear Side of the Housing Setup and Functioning 4.3.2 Establishing Signal Connections Pos.: Description LED +9 V I/O CAN-Bus (Figure 13, Page 27) LED CAN-bus TX active LED V I/O external CAN-Bus (Figure 12, Page 27) LED CAN-bus RX active CAN-bus address (MSB) CAN-bus address (LSB) Figure 11: CAN-bus on the rear side of the housing...
  • Page 27: Contact Assignment Of Can-Bus Connections

    Setup and Functioning Rear Side of the Housing 4.3.3 Contact Assignment of CAN-Bus Connections Pos.: Signal Flash_L Flash_H GND out +9 V out GND in +9 V in CAN_L CAN_H Figure 12: Contact assignment of CAN-bus IN Pos.: Signal Flash_L Flash_H Term - Term +...
  • Page 28: Support Bracket

    Support bracket Setup and Functioning Support bracket Figure 14: Support bracket Pos.: Description Fixing screw for support bracket Mounting bores ∅ 10 mm (3x) Support bracket for attachment of M=LIGHT LED Support bracket as base for M=LIGHT LED Positioning support bracket ...
  • Page 29: Changing The Handle Position Of The Attachment Screws

    Setup and Functioning Support bracket 4.4.1 Changing the handle position of the attachment screws Pos.: Description Grip Fastening screw Figure 15: Fastening screw  Pull the handle of the attachment screw and turn to any preferred position.  Release handle of attachment screw. ...
  • Page 30: M=Light Connection Set Usb

    M=LIGHT connection set USB Setup and Functioning M=LIGHT connection set USB 4.5.1 M=LIGHT LED BUS Splitter mobile The M=LIGHT LED BUS Splitter mobile separates the incoming CAN bus signals and flash signals, which are transmitted via the RJ45 Ethernet cable from the M=LIGHT LED. Pos.: Description DB9 port...
  • Page 31: Usb-To-Can Compact Interface Adapter

    Setup and Functioning M=LIGHT connection set USB Pos.: Description NOT connected CAN_L NOT connected NOT connected NOT connected CAN_H NOT connected Figure 18: DB9 socket connection for USB-to-CAN Compact Interface Adapter Pos.: Description Signal Figure 19: BNC connection for high-speed camera with TTL-Sync line 4.5.3 USB-to-CAN Compact Interface Adapter USB-to-CAN Compact Adapter serves the communication between M=LIGHT LED and PC.
  • Page 32 M=LIGHT connection set USB Setup and Functioning Status of the LEDs on the USB-to-CAN Compact Interface Adapter: Status Description USB Status LED green Communication possible via USB port USB Status LED red Communication via USB port NOT possible CAN Status LED flashing green Error-free transmission CAN Status LED flashing red Error message...
  • Page 33: M=Light Led Bus Splitter Stationary

    Setup and Functioning M=LIGHT LED BUS splitter stationary M=LIGHT LED BUS splitter stationary The M=LIGHT LED BUS Splitter stationary separates the incoming CAN bus signals and flash signals, which are transmitted via the RJ45 Ethernet cable from the M=LIGHT LED. Pos.: Description BNC connection for camera...
  • Page 34 M=LIGHT LED BUS splitter stationary Setup and Functioning Pos.: Description Flash_L Flash_H CAN_L CAN_H Figure 25: RJ45 connection for M=LIGHT LED Pos.: Description NOT connected CAN_L NOT connected NOT connected NOT connected CAN_H NOT connected Figure 26: DB9 female connector for CAN@net II Interface Adapter 05.02.2019 8LE-D23_BA_E.docm...
  • Page 35: Can@Net

    Setup and Functioning M=LIGHT LED BUS splitter stationary 4.6.1 CAN@net II The CAN@net II facilitates simple and flexible access of the PCs to the CAN System via Ethernet. Through the support of the TCP/IP protocol the CAN@net II can be connected directly to a PC. Pos.: Description 4-pin plug-in screw terminal...
  • Page 36 M=LIGHT LED BUS splitter stationary Setup and Functioning The CAN@net II has six LEDs. These LEDs display the communication status of the pertaining interface or the device status. The respective statuses of the LEDs are listed in the enclosed user manual of the CAN@net II.
  • Page 37: Bus Terminator

    Setup and Functioning M=LIGHT LED BUS splitter stationary 4.6.2 Bus terminator The bus terminator is a CAN-bus terminating resistor in the form of a feed-through connector. The bus terminator has the resistance of the transmission medium and ensures that NO reflections occur at the cable end.
  • Page 38: Web Io Installation And Programming

    Figure 33: Web IO Status connected and Status not Connected Pos.: Description The Web IO symbol appears in the command line. Status: M=LIGHT Control is controlled by different software and is disabled. Status: connected Status: NOT connected The Web IO is activated by the MESSRING Service. 05.02.2019 8LE-D23_BA_E.docm...
  • Page 39: Adjusting The Web Io Digital

    Setup and Functioning Web IO installation and programming 4.7.2 Adjusting the Web IO Digital Adjusting the Web IO Config Figure 34: Web IO Config Pos.: Description Input of IP-Adress Web-IO Digital Input of Http Port (Figure , Page 40). Input Password. Input of Licence ID.
  • Page 40 Web IO installation and programming Setup and Functioning Configure the network Figure 35: Web IO network settings Pos.: Description Folder structure, basic settings, network Protocol type HTTP-Port Input  Enter IP address in web browser.  Log in to W&T Homepage, ...
  • Page 41 Setup and Functioning Web IO installation and programming Setting the browser access Figure 36: Web IO Browser access Pos.: Description Checkmark to activate the browser access Button Anwenden Folder structure, web pages, browser access  Open folder Webseiten.  Browser-Zugang select (Figure 36, Page 41, Pos.
  • Page 42: Select Web Io Operating Mode And Light Group

    Web IO installation and programming Setup and Functioning 4.7.3 Select Web IO operating mode and light group Figure 37: Web IO M=LIGHT Pos.: Description WebIO Drop-down menu for Light Modus. Drop-down menu for Light Group.  M=LIGHT Control open.  Open the WebIO tab (Figure 37, Page 42, Pos.
  • Page 43 M=LIGHT Control Web IO installation and programming M=LIGHT Control Chapter 5 Contents Purpose Install M=LIGHT Control software 5.2.1 System Prerequisites 5.2.2 Installation Process User Interface 5.3.1 User interface and status display M=LIGHT Control 5.3.2 M=LIGHT Control Explorer 5.3.3 M=LIGHT Control menu and command line 5.3.4 M=LIGHT Control tabs 5.3.5...
  • Page 44: Purpose

     Open the data medium in Windows Explorer.  Run SetupForCustomers.exe.  Select a language.  The installation routine guides you through the installation of the software MESSRING M=LIGHT Control and subsequently through the installation of the driver for the CAN-bus interface. 05.02.2019 8LE-D23_BA_E.docm...
  • Page 45: User Interface

    M=LIGHT Control User Interface User Interface 5.3.1 User interface and status display M=LIGHT Control Figure 38: User Interface Pos.: Description M=LIGHT Control Explorer. Menu and command line. Tabs for operation and status display of M=LIGHT LED, highlighted in the M=LIGHT Control Explorer.
  • Page 46: M=Light Control Explorer

    User Interface M=LIGHT Control 5.3.2 M=LIGHT Control Explorer All M=LIGHT LEDs connected with the software are displayed in the M=LIGHT Control Explorer. The connected M=LIGHT LEDs are displayed individually or in groups. M=LIGHT LEDs can be marked individually, as a group or as a system. Pos.: Description Group...
  • Page 47: M=Light Control Menu And Command Line

    M=LIGHT Control User Interface 5.3.3 M=LIGHT Control menu and command line Figure 40: M=LIGHT Control menu and command line Pos.: Description File Open: Opens the Windows Explorer. Save: Saves current Setting data of Steady Light, Auto Flash Light Flash Light in one file (*.led).
  • Page 48: M=Light Control Tabs

    User Interface M=LIGHT Control 5.3.4 M=LIGHT Control tabs Figure 41: User interface and status display with connected M=LIGHT LED Designation Description Tab for continuous light settings. Steady Light Tab for settings in pulsed, simplified operation. Auto Flash Light Tab for settings in pulsed operation Flash Light Status of the M=LIGHT LED highlighted in the M=LIGHT Explorer.
  • Page 49: M=Light Control Status Bar

    M=LIGHT Control User Interface 5.3.5 M=LIGHT Control status bar Figure 42: Status bar Connection status: highlighted M=LIGHT LEDs connected Connection status: highlighted M=LIGHT LEDs NOT connected. M=LIGHT LED operational. Shows the number of CAN Controllers found. NO Sync signal available. Switching on Auto Flash Light Flash Light...
  • Page 50: Adjust And Operate The M=Light Led

    Adjust and operate the M=LIGHT LED M=LIGHT Control Adjust and operate the M=LIGHT LED 5.4.1 Group M=LIGHT LED After installation of M=LIGHT Control, NO groups are defined. In the M=LIGHT Explorer all M=LIGHT LEDs are displayed below each other. If certain M=LIGHT LEDs are regularly configured in the same way, this arrangement can be grouped.
  • Page 51 M=LIGHT Control Adjust and operate the M=LIGHT LED  Copy file example_Groups.ini from C:\Program Files (x86)\Messring\MLight to the desktop .  Rename the file example_Groups.ini into Groups.ini.  Move the file Groups.ini to the folder C:\Program Files (x86)\Messring\MLight  Open file Groups.ini...
  • Page 52: Configuring M=Light Led For Continuous Light Operation

    Adjust and operate the M=LIGHT LED M=LIGHT Control 5.4.2 Configuring M=LIGHT LED for continuous light operation Figure 44: Steady light tab Pos.: Description Arrow key with numeric field for setting the intensity Power (%). OFF: Switch-off M=LIGHT LED permanently. Ext. TTL: Permanent switch-on or switch-off of M=LIGHT LED via TTL input (Flash H / Flash L).
  • Page 53 M=LIGHT Control Adjust and operate the M=LIGHT LED Change intensity of the M=LIGHT LED  Open tab Steady Light.  Mark M=LIGHT LED or group in M=LIGHT Control Explorer.  Adjust desired intensity with the slide control or the arrow keys Power [%], ...
  • Page 54: Configuring M=Light Led For Pulsed Operation

    Adjust and operate the M=LIGHT LED M=LIGHT Control 5.4.3 Configuring M=LIGHT LED for pulsed operation In pulsed operation, there are two different operating modes: Auto Flash Light Flash Light 5.4.3.1 operating mode Auto-Flash Light Figure 45: Tab Auto Flash Light Designation Description Indicates the measured frequency of the selected M=LIGHT LED.
  • Page 55 M=LIGHT Control Adjust and operate the M=LIGHT LED The operating mode Auto Flash Light switches the M=LIGHT LED to simplified flash operation. In Auto Flash Light the M=LIGHT LED follows the incoming Sync signal of the connected camera regarding the flash times. This is only possible by considering one of the following three conditions: Up to 170% flash time must be <...
  • Page 56: Flash Light Operating Mode

    Adjust and operate the M=LIGHT LED M=LIGHT Control 5.4.3.2 Flash Light operating mode Figure 46: Flash Light 05.02.2019 8LE-D23_BA_E.docm...
  • Page 57 M=LIGHT Control Adjust and operate the M=LIGHT LED Pos.: Description Sync Input: Input signal for Sync signal (Figure 47, Page 57). Puls periode: Duration of a period (pulse + pause) in µs or fps. Adjustable via slide control or arrow keys. Duration of pulse in µs.
  • Page 58 Adjust and operate the M=LIGHT LED M=LIGHT Control  Mark M=LIGHT LED or group in M=LIGHT Control Explorer.  Determine the required Sync signal from the camera manufacturer's manual.  Open tab Flash Light.  Select Falling edge rising edge. ...
  • Page 59 M=LIGHT Control Adjust and operate the M=LIGHT LED Adjust pulse width Pulse Width determines the duration of the light pulse  Mark M=LIGHT LED or group in M=LIGHT Control Explorer.  Adjust Pulse Periode [µs] on the slide control or the arrow keys. ...
  • Page 60 Adjust and operate the M=LIGHT LED M=LIGHT Control Pulse delay [µs] einstellen Pulse delay determines the delay between Sync signal and light flash in µs. Figure 51: Pulse delay  Mark M=LIGHT LED or group in M=LIGHT Control Explorer.  Pulse delay [µs] adjust on the slide control or the arrow keys.
  • Page 61 M=LIGHT Control Adjust and operate the M=LIGHT LED Calculate maximum exposure time Pos.: Description Set frame rate Adjust the power Close window maximum exposure time Figure 52: FormFlashCalculator  Press Flash Calculator.  FormFlashCalculator window opens.  Enter frame rate. ...
  • Page 62 Adjust and operate the M=LIGHT LED M=LIGHT Control Figure 53: invalid parameter (schematic diagram)  Check whether all conditions are met.  Adjust settings highlighted in red to fulfil the conditions listed above.  The highlighted M=Light LED or group is adjusted. The graphic illustrations Sync LED Light are displayed.
  • Page 63: Error Message In Auto-Flash Light Und Flash Light Operating Mode

    M=LIGHT Control Adjust and operate the M=LIGHT LED 5.4.3.3 Error message in Auto-Flash Light Flash Light operating mode Figure 55: Error message in status bar Error cause: The incoming Sync signal does NOT correspond to the permissible switch-on duration of the M=LIGHT LED at preselected intensity (Power [µs]).
  • Page 64: Status

    Status M=LIGHT Control Status Figure 56: Status All information about the M=LIGHT LEDs marked in the M=LIGHT Control Explorer is listed on the Status tab. Individual connected M=LIGHT LEDs are listed in the columns. This allows reading all status information for each M=LIGHT LED individually. Pos.: Description shows all settings from the operating modes...
  • Page 65: Mode

    M=LIGHT Control Mode Display status information of highlighted M=LIGHT LEDs  Highlight M=LIGHT LED or group in M=LIGHT Control Explorer.  Press Status.  Status information for highlighted, individual M=LIGHT LEDs or for highlighted groups is displayed. Mode Figure 57: Tab mode Pos.: Description Transferring maintenance mode...
  • Page 66: Fan Mode

    Mode M=LIGHT Control Maintenance Mode activate  Mark System in M=LIGHT Control Explorer.  Go to the tab in the field and press (Figure 57, Page 65). Mode Maintenance Mode Send  Status display on the M=LIGHT LED flashes blue, the maintenance mode is active. 5.6.2 Fan Mode The fans have three operating modes that are set in the drop-down menu.
  • Page 67: Service

    M=LIGHT Control Service Service Figure 58: Service tab Pos.: Description Update, Start opens the window Firmware und FPGA Updates. Level, activates generation of a log file. Temp warning, setting the temperature from which the software warns the operator. 8LE-D23_BA_E.docm 05.02.2019...
  • Page 68: Firmware And Fpga Updates

    Service M=LIGHT Control 5.7.1 Firmware and FPGA Updates Figure 59: M=LIGHT Update window Pos.: Description Shows the CAN address of the highlighted M=LIGHT LED. Shows the firmware version of the highlighted M=LIGHT LED. Shows the FPGA version of the highlighted M=LIGHT LEDs. Shows the most current available firmware version.
  • Page 69: Set And View Logs Under Log Level

    M=LIGHT Control Service 5.7.2 Set and view logs under Log Level Activates generation of a log file. This may be helpful for MESSRING Service in case of problems. Depending on the problem, MESSRING Service may specify the desired settings. Level: Figure 60: Log Level Options Pos.:...
  • Page 70: Temp Warning

    Service M=LIGHT Control 5.7.3 Temp warning Temp warning is where the temperature above which a warning is given by the software is set. Pos.: Description Activation field for temperature warning Temperature setting Figure 61: Temp warning Set temperature above which a warning shall be given ...
  • Page 71 Maintenance Service Maintenance Chapter 6 Contents Maintenance intervals Categories Before Execution of a Test Series 6.3.1 M=LIGHT LED Semi-annual Maintenance 6.4.1 Ventilation slots 6.4.2 Housing Maintenance Instructions 6.5.1 Acting Safely 6.5.2 Cleaning the Housing 6.5.3 Cleaning the Ventilation Slots 6.5.4 Reset operating hours counter 8LE-D23_BA_E.docm 05.02.2019...
  • Page 72: Maintenance Intervals

    The following maintenance intervals must be complied with: Before execution of a test series Semi-annual maintenance (or after 150 combustion hours) Categories Category Description Facility operator with MESSRING operator training Operator's maintenance staff with MESSRING maintenance training Network administrator MESSRING system specialist 05.02.2019 8LE-D23_BA_E.docm...
  • Page 73: Before Execution Of A Test Series

    Before Execution of a Test Series Maintenance Before Execution of a Test Series 6.3.1 M=LIGHT LED Tasks Comment Defects (description) Measured values Visual inspection Switch on the voltage supply and Green display in LED array (Section  check if all M=LIGHT LEDs signal 4.1, Page 20).
  • Page 74: Semi-Annual Maintenance

    Semi-annual Maintenance Maintenance Semi-annual Maintenance 6.4.1 Ventilation slots Tasks Comment Defects (description) Measured values Visual inspection Check ventilation slots for coarse Remove soiling using a vacuum cup soiling. or compressed air with the voltage  supply disconnected. Do NOT propel fans by means of compressed air.
  • Page 75: Maintenance Instructions

    Maintenance Maintenance Instructions Maintenance Instructions 6.5.1 Acting Safely Hazardous electrical body voltage inside the housing WARNING! If objects are inserted into the ventilation slots of live M=LIGHT LEDs, this may cause death or severe injury due to hazardous electrical body voltage. ...
  • Page 76: Cleaning The Housing

    Maintenance Instructions Maintenance 6.5.2 Cleaning the Housing  Switch off M=LIGHT LED.  Disconnect the M=LIGHT LED from the mains line.  Wipe with a dry cloth.  Under NO CIRCUMSTANCES apply grease or cleaning liquid on the LED array. ...
  • Page 77 Technical data Maintenance Instructions Technical data Chapter 7 Contents Dimensions and Weights Voltage supply Performance Data 8LE-D23_BA_E.docm 05.02.2019...
  • Page 78 Dimensions and Weights Technical data Dimensions and Weights Length 187.6 mm 251 mm Width Height 147 mm Mass 5.5 kg Voltage supply Supply voltage 120-230 VAC 50-60 Hz Frequency Power consumption 1,000 W Performance Data Color temperature 6,500-7,100 K (daylight) Light current continuous operation 75 kilo lumen Light current flash operation...
  • Page 79 Handling Performance Data Handling Chapter 8 Contents Connect M=LIGHT LED 8.1.1 Connect the M=LIGHT LED with CAN Compact Interface Adapter, high-speed camera and PC 8.1.2 Connect M=LIGHT LED via system control PLC Operate M=LIGHT LED in manual mode 8.2.1 Set M=LIGHT LED WITHOUT RJ45 Ethernet connection 8.2.2 Switch-on M=LIGHT LED in manual mode 8.2.3...
  • Page 80: Connect M=Light Led

    Connect M=LIGHT LED Handling Connect M=LIGHT LED 8.1.1 Connect the M=LIGHT LED with CAN Compact Interface Adapter, high-speed camera and PC Remote controlled switch-on and switch-off of the M=LIGHT LED is performed by means of the Flash H and Flash L signals at the Pin 1 and Pin 2 input (Figure 12, Page 27). Pos.: Description M=LIGHT LED Ethernet cable,...
  • Page 81 Handling Connect M=LIGHT LED Pos.: Description USB-to-CAN Compact Interface Adapter Ethernet cable Power supply unit, power supply BNC connection M=LIGHT LED BUS Splitter mobile Figure 63: M=LIGHT LED Bus Splitter  Connect power supply unit to the M=LIGHT LED BUS Splitter mobile. ...
  • Page 82: Connect M=Light Led Via System Control Plc

    Connect M=LIGHT LED Handling 8.1.2 Connect M=LIGHT LED via system control PLC Pos.: Description M=LIGHT LED Ethernet cable, Ethernet cable, PC with M=LIGHT Control CAN@net II-Adapter M=LIGHT LED BUS splitter stationary RJ45 Ethernet Connection BNC connection Power supply unit, power supply TTL-sync line from the camera High-speed camera...
  • Page 83 Handling Connect M=LIGHT LED  Connect M=LIGHT LED BUS Splitter stationary to power supply (Figure 65, Page 82, Pos. 2).  Connect Bus Terminator to CAN@net II-Adapter (Figure 65, Page 82, Pos. 3, 4).  Connect Sub-D extension 9-pin to M=LIGHT LED BUS splitter stationary and CAN@net II adapter with Bus Terminator (Figure 65, Page 82, Pos.
  • Page 84: Operate M=Light Led In Manual Mode

    Operate M=LIGHT LED in manual mode Handling Operate M=LIGHT LED in manual mode Pos.: Description EMC filter Supply connection for hot devices power supply cord Nameplate RJ45 Ethernet Connection CAN-bus Out RJ45 Ethernet Connection CAN-bus In CAN-bus address (MSB) CAN-bus address (LSB) On / Off-switch, manual operating...
  • Page 85 Handling Operate M=LIGHT LED in manual mode Default setting in manual mode: Sync Input: neg. Flanke Pulse Count: 1 Pulse Width: 300 µs Pulse Delay: 0 µs Intensity corresponds to the settings at the address switches (table). CAN address Description Steady light, power 1%* …...
  • Page 86: Switch-On M=Light Led In Manual Mode

    Operate M=LIGHT LED in manual mode Handling 8.2.2 Switch-on M=LIGHT LED in manual mode  Set the M=LIGHT LED by using the CAN-bus address switch for the manual mode.  Supply M=LIGHT LED with operating voltage via the male connector. ...
  • Page 87 EU Declaration of Conformity Operate M=LIGHT LED in manual mode EU Declaration of Conformity Chapter 9 Figure 67: EU Declaration of Conformity 8LE-D23_BA_E.docm 05.02.2019...
  • Page 88 User Manual CAN@net II Annex Annex Chapter 10 10.1 User Manual CAN@net II 10.2 Commissioning Manual Web-IO Digital 05.02.2019 8LE-D23_BA_E.docm...