Summary of Contents for Peak i-Flow N2
- Page 1 N2 Select Skid System User Manual i-Flow N2 Select Skid User Manual Rev 1 RSID 4145 EN 10/06/21...
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Page 2: Table Of Contents
Change History How to use this Manual Introduction Technical Description Basic Concept General Construction i-Flow N2 Select 1-3 Bank Assembly General Construction i-Flow N2 Select 4 Bank Assembly General Construction i-Flow N2 Select 5 Bank Assembly Warranties and Liabilities Warranty & Liability Coverage... -
Page 3: Change History
Users can refer to the contents page to find the relevant information. Please review each of the following sections carefully. Thank you for selecting Peak Gas Generation to meet your gas generation needs, and should you require any further assistance or support please do not hesitate to contact Peak Gas Generation or the Peak Partner from which you purchased your generator. -
Page 4: Introduction
Peak Gas Generation or the Peak partner from which you purchased your system. Peak Gas Generation is a trading name of Peak Scientific Instruments Ltd. All Peak Gas Generation products are manufactured by Peak Scientific Instruments Ltd. -
Page 5: Technical Description
Technical Description Basic Concept The i-Flow N2 Select is an all-in-one Nitrogen gas generation solution. It consists of an air dryer, filtration, carbon tower, nitrogen generator & process tank, all conveniently assembled on a plug & play skid plate. The system requires an inlet feed of compressed air supply to operate, which is passed through a refrigerant dryer &... -
Page 6: General Construction
General Construction i-Flow N2 Select 1-3 Bank Assembly 2142 1936 2400 1400 1737 2343 Figure 1 MODEL LOCATION: C:\EPDM\Peak ePDM\Engineering\Projects\Marcin\IFLOW SKID\3303937_42_47 - 3 BANK SKID ASSEMBLY LAST SAVED BY:cmcgarry - 14/05/2021 Page 6... -
Page 7: General Construction
General Construction i-Flow N2 Select 4 Bank Assembly 2473 1737 1480 1938 2480.00 2272 Figure 1 MODEL LOCATION: C:\EPDM\Peak ePDM\Engineering\Projects\Marcin\IFLOW SKID\LARGE SKID ASSY LAST SAVED BY:cmcgarry - 14/05/2021 Page 7... -
Page 8: General Construction
General Construction i-Flow N2 Select 5 Bank Assembly 2473 1736 1480 1938 2480 2273 MODEL LOCATION: C:\EPDM\Peak ePDM\Engineering\Projects\Marcin\IFLOW SKID\LARGE SKID ASSY LAST SAVED BY:cmcgarry - 14/05/2021 Page 8... -
Page 9: Warranties And Liabilities
Peak or a Peak Partner on or before the end of the first 12 months of your ownership, and serviced at least once during each subsequent 12 month period thereafter;... - Page 10 8. Peak shall not be liable in respect of any claim made for costs, damages, losses or expenses (whether consequential, direct, indirect or otherwise) or in any respect howsoever arising including, but not limited to, liability from accident or negligence (other than pursuant to clause 5) that may be suffered by you or any third party.
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Page 11: Safety Notices
If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Peak Gas Generation, the user must ensure that the equipment will not be damaged or become hazardous to persons or property. -
Page 12: Uk Declaration Of Conformity
BS61326-1:2013 Electrical Equipment for Measurement , Control and Laboratory Use – EMC Requirements. • The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended. Signed for and on behalf of Peak Scientific by Signed: Name: Fraser Dunn... -
Page 13: Eu Declaration Of Conformity
• Restriction on the use of certain hazardous substances in electronic equipment (RoHS) Directive 2011/65/EU as amended by EU 2015/863. • FCC 47 CFR Part 15 class B Unintentional radiators; Conducted and Radiated emissions limits. Signed for and on behalf of Peak Scientifi c by Signed: Name: Fraser Dunn... -
Page 14: Weee Compliance Statement
Notes (PDF) produced by the Department for Business Innovation and skills for the UK and here for Europe. All PEAK products that are subject to the WEEE directive are compliant with the WEEE marking requirement. Such products are marked with the “crossed-out wheelie bin”... -
Page 15: Technical Specification
Technical Specification Environment Minimum Operating Ambient Temperature +5°C (41°F) Maximum Operating Ambient Temperature +50°C (122°F) Maximum Altitude 2000m Maximum Relative Humidity 80% non-condensing Minimum Storage Temperature -20°C (-4°F) Maximum Storage Temperature +60°C (140°F) When taken out of storage, the Generator should be allowed to acclimatize at room temperature for a minimum of 3 hours before operation. -
Page 16: Installation
Installation System Environment The i-Flow N2 Select skidded system is movable by forklift using the 2 upper slots on the long edge shown below. CAUTION Figure 1 Figure 2 Care must be taken when lifting due to the un-even weight distribution of the individual component parts. -
Page 17: System Positioning
Once in place, we recommend that the skid system is be bolted in place using the 8mm thick L-brackets which have 16mm pre-drilled holes in them & we recommend using M12 securing bolts. Always ensure that the system is installed by a Peak approved & qualifi ed technician. -
Page 18: Rawl Bolt Data Table 1
Figure 4 Rawl Bolt Data Table 1 Size Thread Diameter [mm] Hole Diameter in Substrate [mm] Installation Torque [Nm] inst Min. Hole Depth in Substrate [mm] Installation Depth [mm] Min. Substrate Thickness [mm] Min. Spacing [mm] Min. Edge Distance [mm] Page 18... -
Page 19: System Connections
System Connections Both inlet & outlet connections are 3/4” BSPF and positioned in front left corner of skid assembly, next to power isolation switches. For more information, please refer to General Construction diagrams. Ensure outlet is connected to the correct application Connections should only be carried out by a trained professional. -
Page 20: Electrical Connection
Electrical Connection Connect the system to an appropriate 230-volt single-phase supply. Ensure appropriate circuit breakers (2 amp – C-Curve for both the i-Flow and refrigerant dryer/ filtration) are used at the distribution panel to serve as a disconnect device. The disconnect device must be clearly marked, easily accessible and as close to the system as possible. -
Page 21: Commissioning & Safe Start-Up Sequence
It is mandatory that this procedure be followed after any service operation has been carried out. All servicing and repair must be carried out by Peak Gas Generation or an authorised Peak partner. After servicing and restart of the system, the tanks should build pressure to the factory set value (visible on external pressure gauges) and the i-Flow and Air Dryer should initialise as per their respective user manuals, showing no errors or warnings. -
Page 22: Connecting To The Application
If still unable to achieve the specification, please contact Peak Gas Generation for further assistance. 8. Once the N2 Process Tank has stabilised and the generator has exited BYPASS mode, then remove the blank plug from valve (5) and open valve (5), with valve (6) remaining closed for a period of 5 to 10 minutes to purge the line. -
Page 23: Normal Operation
If at any time the system begins to emit excessive noise or vibration, then it should be switched off and you should contact Peak Gas Generation or the Peak partner from which the Skid system has been purchased. If an audible alarm is heard from the Refrigerant Dryer, this is just to indicate that the internal condensate auto-drain requires servicing. -
Page 24: Safe Isolation Process
Safe Isolation Process As described above the system is designed to have mains power and compressed air supply ON once commissioned. However, there will be times when you must isolate the system to move, or maintain equipment, in this case the procedure below should be followed, referring to Pneumatic System diagram (Figure 7). -
Page 25: Pneumatic Diagram
Pneumatic Diagram Figure 7 Page 25... -
Page 26: Wiring Diagram
Wiring Diagram Figure 8 Page 26... -
Page 27: Service Requirements
Service Requirements Service Schedule Quantity. Purchase Interval Component Part No. Service Kit i-Flow N2 601X To 605X 08-0318 Filter Element V 0210 3304156 Service Kit - Condensate Drain D03 3300085 Service Kit A - BURAN DC 0125 3304157 Annual* Service Kit A - BURAN DC 0225... -
Page 28: Peak Protected
Peak Protected With Peak Gas Generation you invest in not only a product but peace of mind. With a network of certified Peak engineers stationed throughout the globe, Peak’s rapid response team are never far away and our commitment is to keep your generator running day in, day out, protecting your productivity. -
Page 29: Cleaning
HAZARD as a result of a reaction with parts of the Generator or material contained within it. If there is any doubt about the compatibility of decon- tamination or cleaning agents, please contact your Peak Gas Generation representative. Cleaning should only be undertaken with the power switched off and the power cord removed from the rear of the generator. - Page 30 See our enclosed Peak [Protected] leaflet for further information. Important! You have 1 month to register your Peak Scientific product from the date of installation. Once registered the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your , you must notify Peak Scientific immediately by emailing warranty@peakscientific.com.
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- Page 32 Peak Gas Generation gas generators define the benchmark in reliability, convenience and performance in facilities around the world, and come backed by a 12 month on-site warranty. Beyond this period how- ever you can ensure that your investment continues to be [Protected] by our comprehensive generator care cover.
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