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Nova Technology International, LLC Standard Profile Truck Lock Series Owner & User Manual

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Standard Profile Series
Vehicle Restraint Owner's/User's Manual
© 2021 Nova Technology International, LLC
Manual No. NT-0-350 - Rev. May 2021

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  • Page 1 Standard Profile Series Vehicle Restraint Owner’s/User’s Manual © 2021 Nova Technology International, LLC Manual No. NT-0-350 - Rev. May 2021...

  • Page 3: Table Of Contents

    NOVA Truck Lock™ Standard Profile Manual TABLE OF CONTENTS PRECAUTIONS........................OWNER’S/USER’S RESPONSIBILITIES................INSTALLATION INSTRUCTIONS TYPICAL ARRANGEMENTS..................CAST-IN INSTALLATION..................... FLANGE MOUNT INSTALLATION................CONSOLE INSTALLATION..................MANUAL CONSOLE INSTALLATION.............. CONTROL BOX..................OUTSIDE LIGHT..................PNEUMATIC CONSOLE INSTALLATION............CONTROL BOX..................OUTSIDE LIGHT..................REAR IMPACT GUARD (RIG) SENSOR (OPTIONAL FEATURE)......TEST OPERATION.......................
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  • Page 5: Precautions

    NOVA Truck Lock™ Standard Profile Manual PRECAUTIONS Recognize Precautionary Information General Operational Precautions Safety-Alert Symbol The Safety- Alert Symbol is a graphic representation intended to convey a safety message without the use of words. When you see this symbol, be alert Read and understand the Owner’s/User’s Manual to the possibility of death or serious injury.
  • Page 6 NOVA Truck Lock™ Standard Profile Manual PRECAUTIONS If the NOVA Truck Lock™ vehicle restraint does not Operational Precautions operate properly using the procedures in this manual, enter HORN OVER-RIDE mode by following the Learn the safe way to operate this instructions printed on the control box.
  • Page 7 NOVA Truck Lock™ Standard Profile Manual PRECAUTIONS WARNING Maintenance Precautions DANGER DANGER Always post safety warnings and barricade the work area at dock level and ground level to prevent unauthorized use of the unit before maintenance is complete. ALWAYS disconnect electrical power source and ground wire before welding on restraint.

  • Page 8: Owner's/User's Responsibilities

    NOVA Truck Lock™ Standard Profile Manual OWNER’S/USER’S RESPONSIBILITIES 1. The manufacturer shall provide to the initial the original manufacturer. These changes shall purchaser and make the following information be in conformance with all applicable provisions readily available to the owners/users and their of the MH30.3 standard and shall also satisfy all agents, all necessary information regarding safety recommendations of the original equipment...
  • Page 9 NOVA Truck Lock™ Standard Profile Manual OWNER’S/USER’S RESPONSIBILITIES 8. When goods are transferred between the loading dock and a trailer resting on its support legs/ landing gear instead of a tractor fifth wheel or converter dolly, it is recommended that an adequate stabilizing device or devices shall be utilized at the front of the trailer.

  • Page 10: Installation Instructions

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS TYPICAL ARRANGEMENTS When properly installed and operated, the NOVA Truck Lock™ Standard Profile offers the user substantially improved dock safety and efficiency. Its design is the result of many years of experience with loading dock operation.

  • Page 11: Cast-In Installation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS CAST-IN INSTALLATION DANGER DANGER Post safety warnings and barricade work area, at dock level and at ground level, to prevent unauthorized use of the dock position. NOTICE If sensor kit is purchased, install sensor switch housing prior to pouring concrete.

  • Page 12: Flange Mount Installation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE Ram housing must be “plumb” left to right. The bottom of the front support must be flush with top of drive surface. It is very important to verify the distance from bumper face to back edge of C L OF DOCK OR DOCKLEVER ram is 10”.

  • Page 13: Console Installation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE Step 1: Remove cover from control console by removing four 3/8” x 1/2” bolts. If metal building support is required as per survey sheet, follow those Use (7) 5/8 x 5 inch orange tip wedge bolt instructions for correct installation.
  • Page 14 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE Step 5: Align the top of the pulley with the center of the 1” hole in the wall and mount the upper swivel bracket assembly to the exterior wall. See Figure J & Proper alignment of the Inside and Outside pulleys is required to prevent damage to the cable from abrasion with the outside wall.
  • Page 15 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE POUR NOVA JUICE INTO RAM BAR Make sure cable is tracking in pulleys, cable OPENING IN HOUSING should run over pulley on housing. Step 7: Mount lower pulley assembly to foundation directly beneath upper pulley assembly.
  • Page 16 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS Step 10: Measure distance from conduit collar on lower pulley to conduit collar on extension bracket and add 2-3/4”. Cut ¾” thin wall conduit to length as above. Slide end into tube on lower pulley. Thread cable through lower and upper pulley assemblies.
  • Page 17 NOVA Truck Lock™ Standard Profile Manual This page intentionally left blank Manual No. NT-0-350 - Rev. May 2021...

  • Page 18: Manual Console Installation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS MANUAL CONSOLE INSTALLATION (See Page 18 for pneumatic console installation) Step 12M: Raise handle to full up position. Make sure upper limit switch lever is contacting Activation Handle Tube. Pull cable tight and attach to spring using cable clamp.
  • Page 19 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS POWER SUPPLY CIRCUIT BREAKER DIN RAIL INSIDE OF CONSOLE COVER LIMIT SWITCH 1 SLIDE POLE BLACK WIRE FROM LIMIT SWITCH 2 OPTIONAL RIG SENSOR RED WIRE FROM LIGHT BOX RED WIRE FROM LIGHT BOX (MARKED WITH "GREEN LIGHT"...
  • Page 20 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE CAUTION CAUTION Concrete must be cured prior to performing Step Visually check to ensure Ram bar is at correct 19M. If concrete has not cured, the cable tension height after adjustments are made. of Step 19M will cause the Truck Lock™...
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  • Page 22: Pneumatic Console Installation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS Step 14P: PNEUMATIC CONSOLE INSTALLATION Connect the (2) three-wire electrical cables from the control box to the limit switches (See Page 14 for manual console located on the console frame. See Figure AD. installation) Step 12P: Manually extend air cylinder rod, pull...
  • Page 23 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS If the control box is not a CB-11-A or B or C, skip to step 16. If the control box is a CB-11-C see next page. If the control box is a CB-11-A or B perform steps below: TB1 (FOUND INSIDE OF CONTROL BOX) N.C.
  • Page 24 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS If the control box is not a CB-11-A or B or C, skip to step 16. If the control box is a CB-11-C perform steps below: TB1 (FOUND INSIDE OF CONTROL BOX) N.O.
  • Page 25 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS NOTICE NOTICE Purge line prior to hooking up system. Air may When properly adjusted, the ram should fully be supplied from plant system or by small rise in 1 to 2 seconds. There should be less than compressor.

  • Page 26: Rear Impact Guard (Rig) Sensor (Optional Feature)

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS REAR IMPACT GUARD (RIG) SENSOR (OPTIONAL FEATURE) SWITCH ASSEMBLY HOUSING COVER DANGER DANGER UPPER TAPPED HOLE ACTIVATION WAND Post safety warnings and barricade work area, LOWER TAPPED HOLE at dock level and at ground level, to prevent SET SCREW unauthorized use of the dock position.
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  • Page 28: Test Operation

    NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS TEST OPERATION This test operation is specifically for the installation instructions to verify the NOVA Truck Lock™ is working properly. If the NOVA Truck Lock™ does not work properly, contact Nova Technology. 1.
  • Page 29 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS See table below before proceeding to the next step: Product Pages Manual Truck Lock™ With No RIG Sensor 26 - 27 Manual Truck Lock™ With RIG Sensor 28 - 29 Pneumatic Truck Lock™ With No RIG Sensor 30 - 32 Pneumatic Truck Lock™...
  • Page 30 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 2M. Test RESTRAIN Function (No RIG Sensor) a. Move activation handle to RESTRAIN position. CONSOLE COVER ACTIVATION HANDLE (RESTRAIN) FIGURE AS—ACTIVATION HANDLE IN RESTRAIN POSITION b. HORN will sound for 3 seconds once activation handle has moved from RELEASE position. c.
  • Page 31 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 3M. Test RELEASE Function (No RIG Sensor) a. Verify the GREEN light on the control box is flashing. b. Move activation handle to the RELEASE position. ACTIVATION CONSOLE HANDLE COVER (RELEASED) GREEN LIGHT FLASHING FIGURE AU—CONTROL BOX LIGHT INDICATION AND ACTIVATION HANDLE IN RELEASE POSITION c.
  • Page 32 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 2M. Test RESTRAIN Function (With RIG Sensor) a. There should be no object holding back the RIG sensor. CONSOLE COVER ACTIVATION HANDLE (RESTRAIN) FIGURE AW—RIG SENSOR IN FORWARD POSITION FIGURE AX—ACTIVATION HANDLE IN RESTRAIN POSITION b.
  • Page 33 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 3M. Test RELEASE Function (With RIG Sensor) a. Verify the GREEN light on the control box is flashing. b. Move activation handle to the RELEASE position. ACTIVATION CONSOLE HANDLE COVER (RELEASED) GREEN LIGHT FLASHING FIGURE BA—ACTIVATION HANDLE IN RELEASE POSITION...
  • Page 34 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 2P. Test RESTRAIN Function (No Optional RIG Sensor) • If the control box is not a CB-11-A or B or C, skip step “a” below: • If the control box is a CB-11-A or B or C perform step “a” below: Verify Part Number located on door inside control box a.
  • Page 35 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS If the control box is not a CB-11-A or B or C, skip to step - “5P. Test RELEASE Function (No Optional RIG Sensor)” If the control box is a CB-11-A or B or C perform steps below: 3P.
  • Page 36 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 5P. Test RELEASE Function (No RIG Sensor) a. Verify the GREEN light on the control box is flashing. b. Depress “RELEASE” (#7 button). GREEN LIGHT FLASHING FIGURE BF—CONTROL BOX LIGHT INDICATION AND RELEASE OPERATION c.
  • Page 37 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 2P. Test RESTRAIN Function (With RIG Sensor) • If the control box is not a CB-11-A or B or C, skip step “a” below: • If the control box is a CB-11-A or B or C perform step “a” below: Verify Part Number located on door inside control box a.
  • Page 38 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS If the control box is not a CB-11-A or B or C, skip to step - “5P. Test RELEASE Function (No RIG Sensor)” If the control box is a CB-11-A or B or C perform steps below: 3P.
  • Page 39 NOVA Truck Lock™ Standard Profile Manual INSTALLATION INSTRUCTIONS 5P. Test RELEASE Function (With RIG Sensor) a. Verify the GREEN light on the control box is flashing. b. Depress “RELEASE” (#7 button). GREEN LIGHT FLASHING FIGURE BK—CONTROL BOX LIGHT INDICATION AND RELEASE OPERATION c.

  • Page 40: Operating Procedures

    NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES MANUAL (NO RIG SENSOR) 1M. No Transport Vehicle Present (No RIG Sensor) WARNING Before loading or unloading a vehicle at your loading dock while using a NOVA Truck Lock™ vehicle restraint, always visually inspect to be sure that the restraint is captured with the Rear Impact Guard (RIG).
  • Page 41 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 2M. RESTRAINING (No RIG Sensor) a. Transport vehicle has backed into loading dock and is parked firmly against dock bumpers. b. Move activation handle to RESTRAIN position. CAUTION CAUTION If trailer can not be captured due to a lift gate or other obstruction that could become damaged, proceed to HORN OVER-RIDE state.
  • Page 42 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES OPERATING PROCEDURES 3M. RESTRAIN Position (No RIG Sensor) a. Activation handle is in RESTRAIN position. b. RIG is securely captured by the Ram bar. WARNING Visually inspect to ensure that the NOVA Truck Lock™...
  • Page 43 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 4M. RELEASING (No RIG Sensor) a. Move activation handle to RELEASE position. b. Ram bar will transition from LOCKED position to the UNLOCKED position. ACTIVATION HANDLE (RELEASING) CONSOLE COVER FIGURE BT—ACTIVATION HANDLE IN RELEASING TRANSITION c.
  • Page 44 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES FAULT from RESTRAINING State (Manual) If the trailer is parked firmly against the dock bumpers proceed to HORN OVER-RIDE. If not, return activation Ram bar cannot block the RIG. This could be due to a handle to RELEASE position to clear the fault, RIG that is located too far toward the rear axle, bent, have trailer back up and repeat Restraint LOCKING...

  • Page 45: Manual (With Rig Sensor)

    NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES MANUAL (WITH RIG SENSOR) WARNING 1M. No Transport Vehicle Present (With RIG Sensor) Verify the text “Truck Lock™” is present in the WARNING display of the PLC as illustrated in Figure BX. Before loading or unloading a vehicle at your loading dock while using a NOVA Truck Lock™...
  • Page 46 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES OPERATING PROCEDURES 2M. Transport Vehicle Present (With RIG Sensor) a. Transport vehicle has backed into loading dock and is parked firmly against dock bumpers, verify RIG sensor is activated. ACTIVATION CONSOLE HANDLE COVER (RELEASED) FIGURE BZ—RIG SENSOR ACTIVATED...
  • Page 47 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 3M. RESTRAINING (with optional RIG Sensor) a. Move activation handle to RESTRAIN position. CAUTION CAUTION If trailer can not be restrained due to a lift gate or other obstruction that could become damaged, proceed to HORN OVER-RIDE state.
  • Page 48 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 4M. RESTRAIN Position (With RIG Sensor) a. Move activation handle to RESTRAIN position. b. RIG is securely captured by the Ram bar. WARNING Visually inspect to ensure that the NOVA Truck Lock™ vehicle restraint Ram bar captures the RIG of the trailer before operating the dock leveler.
  • Page 49 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 5M. RELEASING (With RIG Sensor) a. Move activation handle to RELEASE position. b. Ram bar will transition from the RESTRAIN position to the RELEASE position. ACTIVATION HANDLE (RELEASING) CONSOLE COVER FIGURE CG—ACTIVATION HANDLE IN RELEASING TRANSITION c.
  • Page 50 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES FAULT from RESTRAINING State (Manual) If the trailer is parked firmly against the dock bumpers proceed to HORN OVER-RIDE. If not, return activation Ram bar cannot capture the RIG. This could be due to handle to RELEASE position to clear the fault, have a RIG that is located too far toward the rear axle, bent, trailer back up and repeat RESTRAINING procedure.

  • Page 51: Pneumatic (No Rig Sensor)

    NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES PNEUMATIC (NO RIG SENSOR) 1P. Transport Vehicle Present or Not Present (No RIG Sensor) WARNING Before loading or unloading a vehicle at your loading dock while using a NOVA Truck Lock™ vehicle restraint, always visually inspect to be sure that the restraint is captured with the Rear Impact Guard (RIG).
  • Page 52 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 2P. RESTRAINING (No RIG Sensor) • If the control box is not interlocked, skip step “a” below: • If the control box is interlocked, perform step “a” below: a. Interlocked equipment must be in position listed below: PLC Display: CB-11-A-A Interlock Door A Door must be closed...
  • Page 53 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES WARNING Visually inspect to ensure that the Truck Lock™ vehicle restraint Ram bar captures the RIG of the 3P. RESTRAIN Position (No RIG Sensor) trailer before operating the dock leveler. a. RIG is securely captured by the Ram bar, a RESTRAIN condition exists. b.
  • Page 54 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES FAULT from RESTRAINING State If the trailer is parked firmly against the dock bumpers proceed to HORN OVER-RIDE. If not, press (Pneumatic) “RELEASE” to clear the fault, have trailer back up and Ram bar cannot capture the RIG.

  • Page 55: Pneumatic (With Rig Sensor)

    NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES PNEUMATIC (WITH RIG SENSOR) 1P. Transport Vehicle Present or Not Present (With RIG Sensor) WARNING Before loading or unloading a vehicle at your loading dock while using a NOVA Truck Lock™ vehicle restraint, always visually inspect to be sure that the restraint is captured with the Rear Impact Guard (RIG).
  • Page 56 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 1P. Transport Vehicle Present (With RIG Sensor) a. Transport vehicle has backed into loading dock and is parked firmly against dock bumpers, verify RIG sensor is fully activated. FIGURE CU—RIG SENSOR DEPRESSED b.
  • Page 57 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES 2P. RESTRAINING (With RIG Sensor) • If the control box is not interlocked, skip step “a” below: • If the control box is interlocked, perform step “a” below: a. Interlocked equipment must be in position listed below: PLC Display: Interlock Door A Door must be closed PLC Display: Interlock Door B...
  • Page 58 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES WARNING Visually inspect to ensure that the NOVA Truck Lock™ vehicle restraint Ram bar captures the RIG of the trailer before operating the dock leveler. 3P. RESTRAINED (With RIG Sensor) a. RIG is securely captured by the Ram bar, a RESTRAIN condition exists. b.
  • Page 59 NOVA Truck Lock™ Standard Profile Manual OPERATING PROCEDURES FAULT from RESTRAINING State If the trailer is parked firmly against the dock bumpers proceed to HORN OVER-RIDE. If not, press (Pneumatic) “RELEASE” to clear the fault, have trailer back up and Ram bar cannot capture the RIG.

  • Page 60: Routine Maintenance

    NOVA Truck Lock™ Standard Profile Manual ROUTINE MAINTENANCE DAILY DANGER DANGER • Remove debris around NOVA Truck Lock™ Vehicle restraint. When working with electrical or electronic • Verify that restraint operates smoothly and inside, controls, make sure that the power source has outside lights and HORN are working.

  • Page 61: Troubleshooting

    NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING MANUAL & PNEUMATIC MANUAL PROBLEM PROBABLE CAUSE RESOLUTION Cannot fully raise Ram bar in • Pulleys are off center. • Realign pulleys. 3 seconds. • Cable is not centered on pulleys. • Place cable onto center of pulleys. •...

  • Page 62: Limit Switch Test Procedure

    NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING LIMIT SWITCH TEST PROCEDURE 1. Entering Maintenance Mode on the Control Box Key Point: This step can be done on any display or operation except when in HORN OVER-RIDE. a. Depress the “HORN OVER-RIDE” button (#0 button). b.
  • Page 63 NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING 3. Ensure restraint is in the unlocked position. 4. Remove console cover from console. 5. Test Limit Switch 1. a. Verify (1) is shown below input 1. b. Remove connector from limit switch. i.

  • Page 64: Maintenance Mode Procedure

    NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING MAINTENANCE MODE PROCEDURE 1. Entering Maintenance Mode on the Control Box Key Point: This step can be done on any display or operation except when in HORN OVER-RIDE. a. Depress the “HORN OVER-RIDE” button (#0 button). b.
  • Page 65 NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING Display Information No LS1 No LS2 — This display shows the number of times Limit Switch 1 (LS1) and Limit Switch 2 (LS2) are off at the same time. LS1 and LS2 are found inside the console. See Figure DC or DD on Page 60. This fault can occur if Resolution The Ram bar is unable to restrain or release fully.
  • Page 66 NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING Display Information LS1 Off LS2 On — This display shows the number of times LS1 has been off and LS2 has been on when the Ram bar is down. LS1 and LS2 are found inside the console. See Figure DC or DD, on Page 60. This fault can occur if Resolution The Ram bar is unable to unlock because RIG is...
  • Page 67 NOVA Truck Lock™ Standard Profile Manual TROUBLESHOOTING Display Information Total Cycles — This display shows the number of complete cycles the product has gone through. One cycle is defined as the Ram bar moving from the unlocked position to the locked position and back to the unlocked position. Display Information Cycles 2 Service —...

  • Page 68: Parts

    NOVA Truck Lock™ Standard Profile Manual PARTS STANDARD PROFILE CAST-IN ASSEMBLY DRAWING OPTIONAL RIG SENSOR ASSEMBLY FIGURE DE—STANDARD PROFILE CAST-IN STANDARD PROFILE CAST-IN PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 31-3-900 ASSEMBLY, RAM BAR 35-3-901 ASSEMBLY, 350 HOUSING 35-3-925 350 HOUSING PULLEY MOUNT ASSEMBLY 40-3-902 WELDMENT, LONG E.O.D.
  • Page 69 NOVA Truck Lock™ Standard Profile Manual PARTS STANDARD PROFILE FLANGE MOUNT ASSEMBLY DRAWING OPTIONAL RIG SENSOR ASSEMBLY FIGURE DF—STANDARD PROFILE FLANGE MOUNT STANDARD PROFILE FLANGE MOUNT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 46-3-016 ASSEMBLY, TAIL EXTENSION LONG 46-3-017 ASSEMBLY, TAIL EXTENSION SHORT 31-3-900 ASSEMBLY, RAM BAR...
  • Page 70 NOVA Truck Lock™ Standard Profile Manual PARTS PNEUMATIC CONSOLE DRAWING 31-3-941 02-3-036 31-3-310 07-3-013 FIGURE DG—PNEUMATIC CONSOLE 351P/351FP - 31-3-207 Manual No. NT-0-350 - Rev. May 2021...
  • Page 71 NOVA Truck Lock™ Standard Profile Manual PARTS PNEUMATIC CONSOLE PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 02-1-036 WELDMENT, CONSOLE 06-0-013 SWITCH, LIMIT 03-0-004 PULLEY 2” 31-1-941P ASSEMBLY, 2” ROD END 02-0-017 Ø 3/8” X 1-3/8” LONG CLEVIS PIN 01-0-012 COTTER PIN, ZINC 01-0-006 SCREW, ROUND HEAD, #4-40 X 1/2”...
  • Page 72 NOVA Truck Lock™ Standard Profile Manual PARTS MANUAL CONSOLE DRAWING 31-3-917 31-3-908 FIGURE DH—MANUAL CONSOLE 351P/341FP - 31-3-203 350P/350 FP - 31-3-201 Manual No. NT-0-350 - Rev. May 2021...
  • Page 73 NOVA Truck Lock™ Standard Profile Manual PARTS MANUAL CONSOLE PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 31-1-917 WELDMENT, CONSOLE 03-0-044 PULLEY 2” 02-0-017 Ø 3/8” X 1-3/8” LONG CLEVIS PIN 01-0-012 COTTER PIN, ZINC 06-0-013 SWITCH, LIMIT 01-0-096 SCREW, ROUND HEAD, #4-40 X 3/4” LONG 01-0-097 WASHER, LOCK, #4 01-0-098...
  • Page 74 NOVA Truck Lock™ Standard Profile Manual PARTS STANDARD PROFILE CAST-IN HOUSING DRAWING FIGURE DI—STANDARD PROFILE CAST-IN HOUSING STANDARD PROFILE CAST-IN HOUSING PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 35-1-901 HOUSING, RAM ASSEMBLY 01-0-160 HOUSING PLUG 01-0-122 3/8”-16 X 1” LONG FLANGE BOLT NT-0-118 DECAL, DO NOT REMOVE PLUG NT-0-101...
  • Page 75 NOVA Truck Lock™ Standard Profile Manual PARTS STANDARD PROFILE FLANGE MOUNT HOUSING DRAWING FIGURE DJ—STANDARD PROFILE FLANGE MOUNT HOUSING STANDARD PROFILE FLANGE MOUNT HOUSING PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 46-1-911 350 FLANGE HOUSING WELDMENT 01-0-021 PIN, CLEVIS, Ø 3/8” X 4” LONG 03-0-004 PULLEY 2”...
  • Page 76 NOVA Truck Lock™ Standard Profile Manual PARTS TAIL SECTION (LONG) DRAWING FIGURE DK—TAIL EXTENSION (LONG) - 46-3-016 TAIL SECTION (LONG) PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 02-1-018-18-75 WELDMENT, 2” ANCHOR TAIL-LONG 03-0-004 PULLEY 2” 02-0-017 Ø 3/8” X 1-3/8” LONG CLEVIS PIN 01-0-012 COTTER PIN, ZINC 01-0-122...
  • Page 77 NOVA Truck Lock™ Standard Profile Manual PARTS TAIL SECTION (SHORT) DRAWING FIGURE DL—TAIL SECTION (SHORT) - 46-3-017 TAIL SECTION (SHORT) PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 02-1-017P WELDMENT, 2” ANCHOR TAIL-SHORT 03-0-004 PULLEY 2” 02-0-017 Ø 3/8” X 1-3/8” LONG CLEVIS PIN 01-0-012 COTTER PIN, ZINC 01-0-007...
  • Page 78 NOVA Truck Lock™ Standard Profile Manual PARTS SHORT E.O.D. CHANNEL WELDMENT FIGURE DM—SHORT E.O.D. CHANNEL WELDMENT - 40-3-901 SHORT E.O.D. CHANNEL WELDMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 01-0-007 1/4”-20 X 1/4” SOCKET SET SCREW 01-0-018 Ø 1/4” X 1” LONG CLEVIS PIN W/DETENT 03-0-002 PULLEY 1 1/4”...
  • Page 79 NOVA Truck Lock™ Standard Profile Manual PARTS LONG E.O.D. CHANNEL WELDMENT FIGURE DN—LONG E.O.D. CHANNEL WELDMENT - 40-3-902 LONG E.O.D. CHANNEL WELDMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 40-1-902 LONG E.O.D. CHANNEL WELDMENT 03-0-002 PULLEY 1 1/4” 01-0-018 Ø...
  • Page 80 NOVA Truck Lock™ Standard Profile Manual PARTS MEDIUM E.O.D. CHANNEL WELDMENT FIGURE DO—MEDIUM E.O.D. CHANNEL WELDMENT - 40-3-906 MEDIUM E.O.D. CHANNEL WELDMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 01-0-007 1/4”-20 X 1/4” SOCKET SET SCREW 01-0-018 Ø 1/4” X 1” LONG CLEVIS PIN W/DETENT 03-0-002 PULLEY 1 1/4”...
  • Page 81 NOVA Truck Lock™ Standard Profile Manual PARTS RAM ASSEMBLY DRAWING M NO. PART NUMBER DESCRIPTION QTY. 31-1-031 RAM DAMPENER 31-1-900 ASSEMBLY, RAM FIGURE DP—RAM ASSEMBLY - 31-3-900 RAM ASSEMBLY PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 31-1-031 RAM DAMPENER 31-1-900 ASSEMBLY, RAM STANDARD PROFILE CAST-IN HOUSING PULLEY MOUNT ASSEMBLY DARWING...
  • Page 82 NOVA Truck Lock™ Standard Profile Manual PARTS RIG SENSOR KIT DRAWING FIGURE DR—RIG SENSOR KIT RIG SENSOR KIT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. 01-0-151 1/4”-28 X 3/8” LONG BUTTON HEAD SOCKET CAP SCREW 06-1-100P SENSOR SWITCH HOUSING 06-3-925 SENSOR SWITCH ASSEMBLY 06-0-004...
  • Page 83 NOVA Truck Lock™ Standard Profile Manual PARTS MISCELLANEOUS PARTS ⑦ FIGURE DS—MISCELLANEOUS PARTS MISCELLANEOUS PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. CB-10 CB-11-A OR CB-11-B CONTROL BOX OR CB-11-C CB-12 NT-0-130 SIGN, CAUTION - MOVE ON GREEN NT-0-350 NOVA TRUCK LOCK STANDARD PROFILE MANUAL MF4-183-000 OUTSIDE TRUCK LIGHT ASSEMBLY MF4-183-001...
  • Page 84 NOVA Truck Lock™ Standard Profile Manual PARTS CB-10 CONTROL BOX PARTS (PNEUMATIC TRUCK LOCK™) FIGURE DT—CB-10 CONTROL BOX PARTS CB-10 CONTROL BOX REPLACEMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. CB-1000 LIGHT, 24VDC LED RED PILOT CB-1001 LIGHT, 24VDC LED GREEN PILOT CB-1002 COVER, WHITE LED CB-1006...
  • Page 85 NOVA Truck Lock™ Standard Profile Manual PARTS CB-11A OR -B OR -C CONTROL BOX PARTS (PNEUMATIC INTERLOCKED TRUCK LOCK™) FIGURE DU—CB-11-A OR -B OR -C CONTROL BOX PARTS CB-11-A OR -B OR -C CONTROL BOX REPLACEMENT PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY.
  • Page 86 NOVA Truck Lock™ Standard Profile Manual PARTS CB-12 CONTROL BOX PARTS (MANUAL TRUCK LOCK™) FIGURE DV—CB-12 CONTROL BOX PARTS CB-12 CONTROL BOX PARTS LIST ITEM NO. PART NUMBER DESCRIPTION QTY. CB-1000 RED PILOT LIGHT 24VDC LED CB-1001 GREEN PILOT LIGHT 24VDC LED CB-1002 WHITE LED COVER CB-1006...

  • Page 87: Warranty

    Owner/User. In the event of a defect, as determined by NOVA TECHNOLOGY INTERNATIONAL, LLC, covered by this warranty, NOVA TECHNOLOGY INTERNATIONAL, LLC shall remedy such defect by repairing or replacing any defective equipment or parts, bearing the cost for the parts, labor and transportation.
  • Page 88 N90W14507 Commerce Drive Menomonee Falls, WI 53051 Phone 262-502-1591 | 800-236-7325 | fax 262-502-1511 www.novalocks.com © 2021 Nova Technology International, LLC...

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