LIXIL ORP-R1 Construction Manual

Basic / j-connection / m-connection

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Mini/Regular: Basic / J-Connection / M-Connection

· Thank you for purchasing our product.

· The indication symbols in this construction manual are for you to construct the product safely and properly and also to

protect the owner etc. from damage.

Be sure to understand the meaning of each indication symbol and act in accordance with this manual (its instructions).

In this construction manual, the following symbols are used.

· If not followed, the user may suffer a minor / moderate injury or property damage may occur.

Warning

· Matters you should take particular care with during the construction process.

Caution

· If not followed, construction will fail or failure may occur after the product is constructed.

· Matters to be noted related to the contents of construction instructions (each instruction).

· Conditions where limitations apply to construction instructions.

Tip

· Helpful tips complementing construction instructions.

* Observe the following items to prevent personal injury or property damage due to damage or collapse of the product.

· Constructing the product may be dangerous. Be sure to have a professional contractor construct the product.

· This product is a simplified carport. Do not carelessly modify or rebuild the product in order to convert it into storage space,

playing space or residential space.

· Do not construct the product in a place where snowfall (fresh snow) of more than

20 cm may happen.

· Place the product where snow will not slide off the roof of the house directly onto

the product.

· Do not construct the product on a cliff, a roof or in any other place with strong

winds.

· Do not construct the product in a place where waste heat from a hot-water heater

or a heating apparatus will build up inside the product. Toxicosis may occur due to exhaust.

· If constructing the product on a slope, ensure sufficient embedding depth on the lower side.

· If constructing products of different sizes simultaneously in the same place, be sure not to mix components of each

product in order to preserve the original performance.

Caution

· Be sure to read this construction manual before construction for proper construction and assembly.

· Be sure to construct the product by following this construction manual.

· Check if all the required components and parts are provided by referring to the package details.

· Make sure that the product is constructed where waste heat from a hot-water heater or a heating apparatus will not contact the

product. Coating deterioration / exfoliation may occur due to exhaust.

· Check if the product properly fits the size of the construction place.

ORP-R1

Warning

-1-

D638

Construction Manual

Table of Contents

Summary of Contents for LIXIL ORP-R1

Page 1 D638 ORP-R1 Construction Manual Mini/Regular: Basic / J-Connection / M-Connection · Thank you for purchasing our product. · The indication symbols in this construction manual are for you to construct the product safely and properly and also to protect the owner etc. from damage.
Page 2 <About Foundation Construction> Warning · For cold places where the subsoil may be frozen, build the foundations deeper than the frost line. Otherwise, strength degradation may occur. · Be sure to lay crushed stones on the foundations and make water draining holes ( 6) at the base of the pillars and foundations for water drainage inside the pillars.
Page 3: Table Of Contents
INDEX Indication Symbols ..........3 Mounting Side Frame Covers / Construction Process ..........3 Roof Rafter Covers ........14 Package Details ............. 4 Mounting Water Pipes ....... 15 Part Names ............6 Construction of J-Connection Type ....16 Items to Check for Construction of Basic Type ........
Page 4: Package Details
Package Details * Check if all the required components and parts are provided by referring to the package details prior to construction. [7] Parts Set [1] Pillar Set Required Quantity Required Quantity W24 / 27 Name Sketch 2 Included Name Sketch L22 / 29 Pillar...
Page 5 [14] M-Connection Parts Set [8] Water Pipe Set Required Quantity Required Quantity Name Sketch Name Sketch L = 3100 MY-Connection Water Pipe Cover for R [9] Roof Purlin Reinforcement Set Optional Required M-Connection Quantity Mounting Bracket for R Sketch Name Roof Purlin Reinforcement [14-1] 4 x 13 (L = 1500)
Page 6: Part Names
Part Names Front Frame Front Frame Corner Cap R [Part Number] [7-2] 5 x 12 629877 Self-Tapping Truss Head Screw Class 3 Roof Purlin [7-2] 5 x 12 Self-Tapping Truss Head Screw Class 3 Roof Rafter Panel Cushion Cover Roof Rafter Rear Frame PC Roof Corner Cap R...
Page 7: Construction Of Basic Type
Construction of Basic Type Basic Items to Check Drawing For the foundation P.16 P.21 dimensions of [J-Connection] and [M-Connection], refer to Warning J-Connection M-Connection this page and relevant pages. [For Long Pillars] For [Pillar Moving], move the Caution Add 364 to the H dimension for W21 pillar within ±100 mm of the and 400 to the H dimension ·...
Page 8: Preparation For Pillar Construction
Preparation for Pillar Construction (1) Insert an anchor stick to the pillar. (2) Make a 6 water drain hole near the G.L. of the pillar (aboveground). Caution Pillar [When Constructing Pillars] Construct the pillar so that the Caution "Warnings for Use" Level label will not be Check if the pillar is vertical.
Page 9: Processing Components
2 Mounting Caps / Pillar-Beam Covers P.22 For [M-Connection], also refer to page 22 prior to During this step, pillar caps or pillar-beam covers are slightly unsteady. work. M-Connection (1) Put a pillar cap on the pillar. (2) Fit a pillar-beam cover into the notch on the pillar. (3) Mount the pillar-beam cover to the pillar cap with [7-2].
Page 10 For Wind Resistant Construction (processing holes for additional reinforcement screws) Caution Work required for [Wind Resistance]. Process holes on all roof purlins. Wind Resistance (1) Process holes on the component. [Roof Purlin] Caution 5.5 Processed [Front Frame] Hole For [W24] and [W30], process 4.5 pilot holes also in the bracket.
Page 11: Mounting Roof Purlins / Rear Frames
Mounting Roof Purlins / Rear Frames P.19 For [J-Connection], also refer to page 19 prior to work. J-Connection (1) Mount a rear frame to the bracket with [7-2]. Caution (2) Afﬁx a panel cushion to the roof purlin. (3) Mount the roof purlin to the beam with [7-2]. Afﬁx the panel cushion to the position shown in the ﬁgure below.
Page 12: Mounting Side Frames
Mounting Side Frames 1 Mounting Front / Rear Frame Corner Caps (1) Fill corner caps with sealant. (2) Put corner caps on the side frame. Front Frame Corner Cap R Side Frame Sealing Side Frame Front Frame Insertion Surface Insertion Surface Rear Frame Sealing Rear Frame...
Page 13: Checking Diagonal Dimensions
Checking Diagonal Dimensions (1) Even out the diagonal dimensions around the roof frames. Check diagonal dimensions Mounting Roof Rafters Roof Rafter (1) Mount the roof rafter to the rear frame / roof purlin / front frame with [7-2]. Front Frame Caution Mount components so that screws do not ﬂoat or tilt.
Page 14: Mounting Pc Roof Panels
Mounting PC Roof Panels Caution (1) Insert PC roof panels into the front frame cover and PC roof Be sure to check the front and panel receiver into the rear frame. back of the PC roof panels and detach their protective sheets Caution before mounting them.
Page 15: Mounting Water Pipes
Mounting Water Pipes (1) Cut the water pipe. (2) Mount "Rainwater Pipe Packing" and "Rainwater Pipe Attachment" to the water drain hole on one side of the rear frame with [7-2]. (3) Mount "Rainwater Pipe Holder" to the pillar with [7-3]. (4) Mount a "Drain Elbow", "Water Pipe"...
Page 16: Construction Of J-Connection Type
Work required for [J-Connection]. Construction of J-Connection Type J-Connection Items to Check for J-Connection (L22 / L29) Drawing L2 [Pillar Core-to-Core] L2 [Pillar Core-to-Core] A [Roof Rafter Core-to-Core] Caution Be sure to lay crushed stones so that the water inside the pillars can be drained.
Page 17: Items To Check For J-Connection (L50)
Items to Check for J-Connection (L50) Drawing Work required for [J-Connection]. J-Connection Warning This symbol indicates the Caution [Pillar Moving] range. For [Pillar Moving],move the pillar Be sure to lay crushed stones so within ±100 mm of the pillar [For Long Pillars] that the water inside the pillars can core-to-core distance dimensions.
Page 18: Processing Connection Part
Processing Connection Part Processing Holes for Mounting Connecting Sleeves For [Wind Resistance] and [Snow Resistance], P.18 also refer to the table below on this page for processing the roof purlin. Wind Snow Resistance Resistance (1) Process 4.5 additional holes on the connection side of the front frame / roof purlin / rear frame.
Page 19: Mounting Components
Mounting Components 1 Mounting Roof Purlin Reinforcement [Snow Resistance] Work required for [Wind Resistance] Snow Wind J-Connection Resistance Resistance (1) Insert the roof purlin reinforcement to the roof purlin and mount it with [9-1]. [11-1] 5 x 13 Pan Head Self Drilling Screw Roof Purlin Roof Purlin Reinforcement...
Page 20 2 Connecting Connection Part (1) Fill [10-1] screws for rear frame sleeve mounting with sealant. (2) Mount and connect the corresponding sleeves to the front frame / roof purlin / rear frame with [10-1]. (3) Fill the notch on the rear frame and the connection part of each component with sealant. (4) Mount roof rafters to the connection part with [10-1].
Page 21: Construction Of M-Connection Type
Work required for [M-Connection]. Construction of M-Connection Type M-Connection Items to Check for M-Connection Caution [For Construction on Slope] Drawing Construct the product by adjusting the embedding depth of the main unit on the higher side according to the height of the main unit on the lower side so that the pillars are vertical.
Page 22: Mounting Connection Part
Mounting Connection Part Beam 1 Mounting M-connection Metal Fittings (1) Remove the push buttons on the beam. (2) Press the M-connection beam connecting ﬁtting against the beam, mark the hole positions and then drill 9 through holes. (3) Fix beams with M-connection beam connecting ﬁttings 9 Processed for R and beam spacers [12-1] to [12-3].
Page 23: Mounting M-Connection Edge Caps
For Connecting Construction P.20 Mounting for other than the Also refer to page Work required for [J-Connection]. connection part is the same as 20 prior to work. J-Connection J-Connection "For Independent Construction". (1) Connect the front frames with front frame sleeves. (2) Place the M/Y-connection ridgepoles on the position between front frames, and then ﬁx them with an M-connection ﬁxing ﬁtting for R and [14-1].
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