Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Diamond Products CC7574DKV
Summary of Contents for Diamond Products CC7574DKV
- Page 1 CORE CUT OPERATOR’S MANUAL CC7574DKV CC7574DKV-3 MAY, 2022 Part #: 1802742-01...
-
Page 3: Table Of Contents
CC7574DKV OPERATOR’S MANUAL Table of Contents Introduction ............................. 7 CC7574DKV Controls ......................... 8 CC7574DKV Dimensions ........................10 CC7574DKV Specifications ......................11 CC7574DKV-3 Specifications ......................12 Safety Precautions..........................13 Safety ..............................13 Safety Alerts ..........................13 Proposition 65 ..........................13 Spark Arrester Requirement ......................13 Respiratory Hazards ........................ - Page 4 CC7574DKV OPERATOR’S MANUAL Diamond Blades ..........................32 Inspecting the Blade ........................33 Blade Speed ..........................33 Wrench ............................33 Installing the Blade ........................33 Removing the Blade ........................34 Engine ............................... 35 Tasks Prior to Starting the Engine ....................35 Starting the Engine ........................
- Page 5 CC7574DKV OPERATOR’S MANUAL 50 Hour Service ............................ 45 Drain the Fuel/Water Separator Filter ....................45 Lubricate the Hydraulic Cylinder Pivot Pin ..................46 Lubricate Front Axle Pivot Bearings ....................46 Lubricate the Optional Bogie Wheel ....................46 100 Hour Service ..........................47 Upper Gearbox..........................
- Page 6 Troubleshooting ..........................63 Appendix B ............................65 CC7574DKV RPM Chart ........................65 CC7574DKV-3 RPM Charts ......................65 CC7574DKV Blade Size Conversion Chart ................... 67 CC7574DKV-3 Blade Size Conversion Chart ................68 Appendix C............................69 Additional Resources ........................69 Appendix D............................70...
-
Page 7: Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment. At Diamond Products we are driven to ensure you are completely satisfied with your product and continually strive to improve our product line so that we can offer you the best possible equipment in the industry. -
Page 8: Cc7574Dkv Controls
CC7574DKV OPERATOR’S MANUAL CC7574DKV Controls 1. Ignition Switch – Starts the engine and 9. LED Light Bar Switch (Optional) – provides power to certain components. Activates the light bar. 2. Engine Display Panel – Monitors and 10. Water Pump Switch (Optional) – Activates displays various engine and machine water pump. - Page 9 CC7574DKV OPERATOR’S MANUAL 18. Adjustable Handle Bar – Allows for 23. Fuel Filler Cap – Fill Port. operator control of saw. 24. LED Spot Light – Illuminates the work 19. Handlebar Lock Lever – Locks the area. handlebar in position.
-
Page 10: Cc7574Dkv Dimensions
CC7574DKV OPERATOR’S MANUAL CC7574DKV Dimensions CC7574DKV Dimensions Inches Millimeters Saw Height 1473 Saw Length – Minimum 1651 Saw Length – Maximum 3632 Handle Extension – Maximum Frame Length 53-3/4 1365 Wheel Base Length 24-1/4 Saw Width 36-1/2 Frame Width Front Wheels Inside Width... -
Page 11: Cc7574Dkv Specifications
CC7574DKV OPERATOR’S MANUAL CC7574DKV Specifications... -
Page 12: Cc7574Dkv-3 Specifications
CC7574DKV OPERATOR’S MANUAL CC7574DKV-3 Specifications... -
Page 13: Safety Precautions
Refer to the Diamond Products Parts List for section 4443. additional information and part diagrams. Refer to the engine manual and manufacturer as the... -
Page 14: General Safety
CC7574DKV OPERATOR’S MANUAL General Safety DO NOT: Assume the equipment will remain still • • Read and understand all safety, when in neutral or when parking/stopping operations, and maintenance instructions the equipment on a slope. Chock the provided in this manual prior to operating or wheels to help prevent unnecessary servicing the saw. -
Page 15: Battery And Electrical Safety
CC7574DKV OPERATOR’S MANUAL Battery and Electrical Safety • DO NOT expose yourself or anyone else to the direct line of • Ignitable explosive gases are the blade when operating the emitted from the battery. DO equipment. NOT expose the battery to •... -
Page 16: Fuel Safety
CC7574DKV OPERATOR’S MANUAL • • Always pivot the front of the Make sure the equipment is in neutral blade guard 180° (fully upward) when starting the engine. so the guard does not swing • Fill the fuel tank and check the oil level down unexpectedly, causing prior to starting the engine. -
Page 17: Hydraulic Safety
CC7574DKV OPERATOR’S MANUAL Transporting Safety • DO NOT allow any person, animal, and/or objects in and around the work area while • Remove the blade prior to transporting the cutting. equipment. • DO NOT install a blade on the machine •... -
Page 18: Display Panel Controller
CC7574DKV OPERATOR’S MANUAL Display Panel Controller The display panel is a rugged Controller Area Network or CAN. This is a means of linking all of the electronic systems within the saw together allowing them to communicate with each other. This section explains the functions of the unit, describes the display screens and gives details about the configuration. - Page 19 CC7574DKV OPERATOR’S MANUAL There is a large digital gauge located in the center of the display. This gauge can be toggled through using the function key associated with the “Parameter Selection Screen” to show blade speed, engine speed, and engine torque.
- Page 20 CC7574DKV OPERATOR’S MANUAL Low Coolant Level – Red icon will illuminate when a low coolant condition exists. Gearbox High Temperature – Red icon will illuminate when the gearbox temperature reaches 250º F (121º C) Clutch Engaged – Green icon will illuminate when the optional blade clutch is engaged.
-
Page 21: Function Keys
CC7574DKV OPERATOR’S MANUAL Function Keys When pressed, the function keys correspond to soft key commands and allow selections to be made accordingly. The soft key selections will appear at the bottom of the display. Soft Key Commands A horizontal row of commands located at the bottom of the display screen can be selected by pressing the function key directly below it. -
Page 22: Main Menu Key
CC7574DKV OPERATOR’S MANUAL Soft Key Description Select – Enters the action item highlighted on the screen Left Arrow – Moves cursor to the left Right Arrow – Moves the cursor to the right Up Arrow – Moves the cursor up Down Arrow –... -
Page 23: Engine Diagnostics
CC7574DKV OPERATOR’S MANUAL Engine Diagnostics The engine diagnostics screen displays the following items: 1. Recall Active Faults 2. Stored Faults Recall Active Faults This screen displays active faults or warnings from the Electronic Control Unit (ECU). Each diagnostic is shown with the appropriate Suspect Parameter Number (SPN), Failure Mode Indicator (FMI), Text Description (if available) and the source of the device that transmitted the diagnostic message. -
Page 24: User Settings
CC7574DKV OPERATOR’S MANUAL Stored Faults This screen displays the non-active faults or warning from the ECU. Each diagnostic is shown with the appropriate Suspect Parameter Number (SPN), Failure Mode Indicator (FMI), Text Description (if available) and the source of the device that transmitted the diagnostic message. -
Page 25: Utilities
CC7574DKV OPERATOR’S MANUAL Language This option allows the operator the ability to select the desired language utilized on the display. There are five languages choices: • English • Spanish • French • Italian • German Units This option allows the operator to choose between standard (US) and metric units. - Page 26 CC7574DKV OPERATOR’S MANUAL Regen Settings This menu will display a screen showing the Diesel Particulate Filter (DPF) regeneration choices available as well as the time since the last regeneration was completed. The machine is factory set to allow for active regenerations of the DPF. It can be set to prevent the regeneration process by selecting the option.
- Page 27 CC7574DKV OPERATOR’S MANUAL System Information The system information screen is informational only. The screen displays the following settings: 1. Engine Make 2. Engine Model 3. Engine Serial Number 4. Rated Power 5. Rated Speed 6. Software Revision Lamp Information The lamp information screen is informational only. There are a series of four screens that can be toggled through that describe the following four regen conditions of the DPF: •...
-
Page 28: Operation
CC7574DKV OPERATOR’S MANUAL Prevent Regen Parked Regen Operation Blade Size Selection When the ignition switch is turned to ON, the display will begin to boot up. The first screen to appear will be the “Blade Size Selection” screen. It is extremely important to have the correct blade size selected for the installed blade on the machine. -
Page 29: Zero The Blade
CC7574DKV OPERATOR’S MANUAL Zero the Blade Ensure that the saw is operating and all safety precautions are being followed. 1. Lower the saw blade to just above the cutting surface. 2. Press the second function key on the right twice until the top right hand gauge on the display shows 0.00 in. -
Page 30: Operating
For additional information and detailed lock nut. diagrams on individual saw components, refer 5. Remove the weight bar as necessary. to the CC7574DKV Parts List in conjunction Spotlight with this manual. 1. Loosen both spotlight bar lock knobs and Tie-Downs... -
Page 31: Control Grip Pushbuttons
CC7574DKV OPERATOR’S MANUAL Control Grip Pushbuttons Adding Fuel The control grip pushbuttons only work with the 1. Lower the saw to level the frame. ignition key at ON or with the engine running. 2. Turn off the engine and let the saw cool down. -
Page 32: Installing The Blade Guard
CC7574DKV OPERATOR’S MANUAL Installing the Blade Guard Flange Guard Always install the blade guard with the blade off Install the flange guard over the blade flange the saw. that is not in use. 1. Holding the blade guard handle, face the... -
Page 33: Inspecting The Blade
• DO NOT pivot the front blade guard up or down when installing very large Refer to the CC7574DKV RPM Chart, the blades. Attempting to pivot the front of a blade, or the blade packaging information for heavy guard when the guard is the recommended blade speeds when cutting. -
Page 34: Removing The Blade
CC7574DKV OPERATOR’S MANUAL 12. Remove the detent pin (guards 26” and up) from the guard hinge and pivot the front of the guard down over the blade to secure. 13. Re-insert the detent pin. Removing the Blade CAUTION • DO NOT remove a blade with Detent Pin the engine running. -
Page 35: Engine
CC7574DKV OPERATOR’S MANUAL 6. Inspect the flange assembly and clean or Starting the Engine replace dirty/damaged components. Notice: In an emergency, press the 7. Carefully fit the outer flange back into the emergency stop button to immediately stop inner flange and/or blade shaft. -
Page 36: Speed Control Lever
CC7574DKV OPERATOR’S MANUAL Speed Control Lever The speed control lever moves the saw forward and backward at up to 250 ft/min. Note: The engine must be running at half throttle or greater to move the saw using the speed control lever. -
Page 37: Water Pump (Optional)
CC7574DKV OPERATOR’S MANUAL 6. When finished cutting, shut off water supply Cutting Guides to the blade guard, shut off water supply at Use the cutting guides as needed to help source and remove source hose from the follow the cutting line. Always check the cutting saw. -
Page 38: Concrete Cutting
12. Continue the step-cut process to reach the • Refer to the Diamond Products’ Guide for maximum depth. DO NOT cut any deeper Professional Concrete Cutters for than required. -
Page 39: Continuing A Partial Cut
CC7574DKV OPERATOR’S MANUAL 4. Turn on the water. Hood Operation 5. Move the lever on the right side water valve 1. Pull up and out on rubber latch located on to the fully open position. lower front of hood. 6. Adjust the water flow using the left side 2. -
Page 40: Maintenance
Rear Cover Screen Refer to the CC7574DKV Parts List for The rear cover screen is a versatile component additional information and part diagrams when in regards to maintenance of the machine. It can be opened to gain access to components performing maintenance tasks. -
Page 41: Control Panel
CC7574DKV OPERATOR’S MANUAL Control Panel Lubricate all necessary parts on schedule for maximum saw efficiency. Occasionally Do not spay water on the control panel to lubricate controls, cables, hinges, latches, and clean. Use a damp cloth or compressed air to linkages with a spray lubricant when clean electrical components. -
Page 42: Service Schedule
CC7574DKV OPERATOR’S MANUAL Service Schedule The service schedule is based primarily on the standard operating time of the machine. The frequency of the maintenance tasks can be increased based on the working environments of the machine. -
Page 43: Daily Service
CC7574DKV OPERATOR’S MANUAL Check Fuel Level Daily Service Prior to checking the fuel level, ensure that Check Engine Oil Level there is no blade installed on the saw and that Prior to checking the engine oil level, ensure the saw frame is in a level position. -
Page 44: Check Hydraulic Fluid Level For Hydro Pump Assembly
3. If it is below the fill tube add a 50/50 mix of water and antifreeze as called out in the CC7574DKV Parts List, to the expansion tank. Fill only to the bottom of the fill tube, approximately 50% of tank capacity, to ensure enough air volume is present for coolant expansion. -
Page 45: Check And Clean Blade Guard Spray Tubes
CC7574DKV OPERATOR’S MANUAL Check and Clean Blade Guard Spray • Press inward on both sides of the ejector boot near the valve opening to release Tubes debris and water, and clean the valve 1. Raise the front of the blade guard and pin it opening as necessary. -
Page 46: Lubricate The Hydraulic Cylinder Pivot Pin
CC7574DKV OPERATOR’S MANUAL Lubricate Front Axle Pivot Bearings 1. Raise the saw to the full up position. 2. Add no more than two pumps of grease to each of the two front axle bearings grease fittings located under the frame base on both the left and right side. -
Page 47: 100 Hour Service
CC7574DKV OPERATOR’S MANUAL Changing the Upper Gearbox Oil 100 Hour Service (3-Speed) Upper Gearbox Change the upper gearbox oil every 100 hours. Clean the upper gearbox breather vent (inside breather cap) using compressed air to remove oil, dirt, and slurry every 100 hours. -
Page 48: Cleaning The In-Line Oil Suction Filter
CC7574DKV OPERATOR’S MANUAL 4. Lower saw to level frame. NOTE: A second inlet water strainer is 5. Remove the red vinyl plug from the frame included with the optional water pump. base (below gearbox) to view the fluid level 9. Unlatch and open the right side door to from the sight glass. -
Page 49: Changing The Engine Oil
CC7574DKV OPERATOR’S MANUAL 7. Place the filter into the air cleaner housing (over the inner safety filter) and gently push the filter into the unit until it feels secure. 8. Place the end cover tightly up against the ridge at the end of the air cleaner housing. -
Page 50: 500 Hour Service
CC7574DKV OPERATOR’S MANUAL 4. Remove oil drain hose from behind the hydraulic lift pump. Oil Drain Hose 5. Level saw frame and place drain pan Engine Oil Filter beneath drain hose. 10. Dispose of the oil and filter in accordance 6. -
Page 51: Replace The Fuel/Water Separator Filter
CC7574DKV OPERATOR’S MANUAL 3. Remove the filter using an appropriate tool. 7. Dispose of the filter according to city, state, Dispose of the used oil and filter according and federal regulations. to city, state, and federal regulations. 8. Lubricate the rubber gasket on the filter 4. -
Page 52: Replacing The Outer Primary And Inner Safety Filters
CC7574DKV OPERATOR’S MANUAL Replacing the Outer Primary and Inner Safety Filters 1. Pull out the tab on the air cleaner housing end cover. Inner Safety Filter 4. Inspect the inside of the air cleaner housing and the end cover for debris, and wipe necessary. -
Page 53: 1000 Hour Service
9. Close the rear cover screen and latch to secure. 10. Add a 50/50 mix of water and antifreeze as called out in the CC7574DKV Parts List, to the expansion tank. Fill only to the bottom Oil Separator Cap of the fill tube, approximately 50% of tank capacity, to ensure enough air volume is 2. -
Page 54: Regular Maintenance
CC7574DKV OPERATOR’S MANUAL Adjusting the Spring Plungers Regular Maintenance Adjust the spring plungers if the speed control Speed Control Lever lever feels too tight or too loose when moving Adjusting the Lever Tension the lever forward and backward, or when the... -
Page 55: Installing The Inner Blade Flange
CC7574DKV OPERATOR’S MANUAL Installing the Inner Blade Flange Wheels 1. Inspect the inner flange for damages. WARNING Clean or replace damaged components as necessary. • Raise the saw to a proper height for 2. Align the flange with the blade shaft key access when working underneath the and place the flange onto the blade shaft. -
Page 56: Replacing The Rear Wheels
Raise the saw to a proper height for The handlebar cylinder rod must be serviced access when working underneath the by Diamond Products if the handlebars can be saw. Use chocks to block the wheels, moved up or down in excess amounts when and fit blocks or jacks under the frame locked in place (movement may feel sluggish). -
Page 57: Removing The Cylinder Rod
Secure in place with the hairpin cotter. Battery Battery Type 12 Volt, Group 31 Clevis Pin 4. Connect the two wires to the solenoid block valve according to the wiring diagrams in the CC7574DKV Parts List. -
Page 58: Servicing The Battery
2. Unsecure the battery from the hold-down be changed when changing the blade size. bracket by removing the two ratchet knobs Refer to the CC7574DKV Parts List for from the battery hold-down tie rods and lift additional information. the hold-down bracket lid off. -
Page 59: Installing Belt Sheaves
CC7574DKV OPERATOR’S MANUAL 7. Place one of the removed setscrews into CAUTION the third setscrew hole (in line with slot) on the bushing. Using a 1/2” impact wrench, • Let the belts cool down prior to servicing tighten the setscrew into the hole to them. -
Page 60: Engine
CC7574DKV OPERATOR’S MANUAL Storing Complete the tasks listed below prior to storing the saw for longer time frames: • Drain the water lines/hoses. • Turn off all switches and controls. • Lower the saw completely to remove strain on the lifting mechanism. -
Page 61: Active Regeneration
CC7574DKV OPERATOR’S MANUAL Active Regeneration When the icon is steady, either an active regen or a parked regen may be conducted as long The “Regen Settings” are set to “Active Regen” as the conditions are suitable to complete (Default setting) in the Utilities menu. This will them. - Page 62 CC7574DKV OPERATOR’S MANUAL CAUTION Once the process has started it can be stopped by selecting the “Stop Regen” soft key. DO NOT shutdown unless it is absolutely necessary. Continue to monitor the surrounding areas during the process. If unsafe conditions develop, shutdown the unit immediately.
-
Page 63: References
CC7574DKV OPERATOR’S MANUAL References Appendix A Troubleshooting Troubleshooting the CC7574DKV Symptom Problem Solution Out of Fuel? Fill fuel tank. Fuel lines clogged? Unclog or replace fuel lines. Air in fuel lines? Bleed fuel lines. 1. Engine will not start. Worn out battery? Charge or replace battery. - Page 64 CC7574DKV OPERATOR’S MANUAL Troubleshooting the CC7574DKV Symptom Problem Solution Drive alignment off? Adjust rear axle adjustment bolt. 8. Blade does not cut Excessive force used when Reduce forward speed. DO NOT twist straight. sawing? blade from side to side. Wrong blade? Contact dealer/manufacturer of blade.
-
Page 65: Cc7574Dkv Rpm Chart
CC7574DKV OPERATOR’S MANUAL Appendix B CC7574DKV RPM Chart CC7574DKV-3 RPM Charts... - Page 66 CC7574DKV OPERATOR’S MANUAL...
-
Page 67: Cc7574Dkv Blade Size Conversion Chart
CC7574DKV OPERATOR’S MANUAL CC7574DKV Blade Size Conversion Chart... -
Page 68: Cc7574Dkv-3 Blade Size Conversion Chart
CC7574DKV OPERATOR’S MANUAL CC7574DKV-3 Blade Size Conversion Chart... -
Page 69: Additional Resources
1. Kubota (www.kubota.com) • Operator’s Manual Kubota Engine, V3307-CR-T-E5 2. Diamond Products (www.diamondproducts.com) • CC7574DKV Concrete Saw Parts List; Ohio, 2010 • A Guide for Professional Concrete Cutters • Training Manual – Introduction to Diamond Blades, Bits, and Equipment •... -
Page 70: Model And Serial Numbers
CC7574DKV OPERATOR’S MANUAL Appendix D Model and Serial Numbers Record the saw’s serial number below for future reference and customer service purposes. Serial Number Record the engine’s model and serial numbers below for future reference and customer service purposes. Model Number... - Page 72 (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio...