TE Connectivity 2098627 Instruction Sheet

Hybrid Plug Assembly
(22-Position Shown)
Terminal Position Assurance
(TPA) in Open (Unlocked)
Position (Protrudes Slightly
from Bottom of Housing)
Contact Cavities
PLUG

ASSEMBLY

2098627-[ ]
2138731-[ ]
 Not available from TE Connectivity—1.5-mm are manufactured by Molex; 2.8- and 6.3-mm are manufactured by Delphi.
Plug assembly features are given in Figure 1. Contacts and a wire dress cover, both available separately, are
required for assembly. Contact description and wire dress cover part numbers and features are given in Figure 1.
1. ASSEMBLY

1.1. Insert Contacts

1. Ensure that the TPA and rotating locking lever are each in the open (unlocked) position. Refer to
Figure 1. If either are not in the open (unlocked) position, refer to Paragraphs 2.1 (TPA) and 2.3
(rotating locking lever).
2. Crimp the contacts according to instructions provided by the manufacturer.
3. Select the plug housing contact cavities to be loaded with contacts. Refer to the table in Figure 1.
4. From the wire end of the plug, align each crimped contact with the applicable contact cavity as
described in Figure 2, Detail A. Grasp the wire of the contact and insert the contact straight into the
contact cavity. See Figure 2, Detail B. The retention latch finger of the contact cavity will be deflected
by the contact and hold it in place.
5. Lightly pull each wire to ensure that the retention latch finger is holding the contact in place.
Molex and Delphi are trademarks of their respective owners.
© 2014 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Automotive Unsealed Hybrid
Plug Assemblies 2098627-[ ] (22 Positions)
and 2138731-[ ] (36 Positions)
Rotating Locking Lever
in Open (Unlocked)
Housing
(Horizontal) Position
Mating Face
POSITIONS
Type
1.5-mm
22 2.8-mm
6.3-mm
1.5-mm
36 2.8-mm
6.3-mm
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
90-Degree Wire Dress Cover
Wire Exit
Lever Locking
Latch
CONTACTS
WIRE DRESS
Amount (Contact Cavity)
12 (Small)
07 (Medium)
03 (Large)
20 (Small)
10 (Medium)
06 (Large)
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-32154
Rev A
18 NOV 14
(22-Position Shown)
Retention Tab
(2 Places)
Locking
Beam
COVER
2098628-1
2098622-1
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