Summary of Contents for SOLID AIR CPL-C
- Page 1 02-2022 6220146-202112 INSTRUCTIONS FOR CONTRACTORS TYPE: CPL-C English | Subject to modifications...
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Page 2: Table Of Contents
For installation and maintenance, the following standards and regulations must be observed .............. 2 Warnings ................................................8 Description ......................................9 CPL-C Comfort slimline ventilation unit (CPL-C 10/15/22) ............................9 4.1.1 Dimensions ..............................................9 CPL-C Comfort slimline ventilation unit (CPL-C 32) ..............................10 4.2.1 Dimensions ..............................................10 Specifiction .............................................. - Page 3 7.2.5 Countercurrent plate heat exchanger/bypass damper ..............................23 7.2.6 Condensate pan ............................................23 Flow rate calculation ..........................................24 7.3.1 Effective pressure calculation........................................24 7.3.2 Effective pressure CPL-C 10 ........................................25 7.3.3 Effective pressure CPL-C 15 ........................................25 7.3.4 Effective pressure CPL-C 22 ........................................26 7.3.5 Effective pressure CPL-C 32 ........................................26 Maintenance ....................................27...
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Page 4: About This Document
Read this document before you begin working on the appliance. >> Follow the instructions in this document. Failure to observe these instructions voids any Solid Air Climate Solutions warranty. 1.1 Scope This document is for the Solid Air CPL-C-WRG ventilation units. -
Page 5: Warnings
The main terminals are 'live', even when the ON/OFF switch is in the OFF position. "Please note" designates technical instructions which you must observe to prevent malfunction Please note or damage to the unit. Table 1.2 Meaning of warnings. SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •... -
Page 6: Safety
2.1 Intended use Solid Air CPL-C compact ventilation units are designed to heat and filter normal air. Use of these units in rooms with explosive atmospheres is not permissible. Handling very dusty or corrosive media is not permissible. Air intake temperatures from -20 °C to +40 °C... -
Page 7: What To Do In The Event Of A Fire
Any faults or damage that impact or might impact on the safety or correct function of the unit must be remedied immediately by qualified personnel. >> Replace faulty components and equipment only with original Solid Air spare parts. >> The unit may only be used for handling air. This air must not contain any harmful, combustible, explosive,... -
Page 8: Standards And Regulations
>> Only operate the system if it is in technically sound condition. >> Ensure that any faults or damage that may impact on safety are rectified immediately. SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •... -
Page 9: Description
4. DESCRIPTION 4.1 CPL-C Comfort slimline ventilation unit (CPL-C 10/15/22) Operating side, supply air right/supply air left = mirror inverted. Extract air ISO ePM10 60% (M5) compact filter, extract air Supply air EC fan, supply air Differential pressure switch, extract air filter... -
Page 10: Cpl-C Comfort Slimline Ventilation Unit (Cpl-C 32)
4.2 CPL-C Comfort slimline ventilation unit (CPL-C Operating side, supply air right/supply air left = mirror inverted. Supply air Extract air ISO ePM10 60 % (M5) compact filter, extract air Differential pressure Inspection door switch, extract air filter Countercurrent heat exchanger... -
Page 11: Specifiction
Control panel width (D mm) Internal duct connection dimensions (mm) 409 x 247 612 x 247 815 x 291 866 x 354 Weight (kg) Motor data for each fan CPL-C 10-WTW 15-WTW 22-WTW 32-WTW Mains voltage (V) 1 x 230V... -
Page 12: Planning
>> The lifting lugs fitted to the CPL-C-32 as standard are intended for lifting and turning the unit. Never use them for mounting the unit on the ceiling. After use, the lifting lugs can be removed and the drilled holes sealed with the supplied blanking plugs. -
Page 13: Air Connection
5.2 Air connection Operating side, supply air left Operating side, supply air right Plan view Plan view only for CPL-C 10 / 15 / 22 only for CPL-C 10/15/22 Air duct connections are identified with the following labels: Outdoor air Exhaust air... -
Page 14: Louver Dampers (Cpl-C 10/15/22/32)
Secure servomotors with the supplied mounting bracket, as shown in the illustration. >> For model size CPL-C-32, rivet the mounting bracket to the damper. Mounting bracket 5.3 Duct connections (on site) The connectors of the unit are rectangular. Round ducts can be connected directly to the connectors using an adaptor module from square to round (accessories). -
Page 15: Trap
Diverting circuit Benefits: constant flow temperature in cooling coil, good dehumidification even at partial load. Note: positioning valves close to the heat exchanger improves the control characteristics. SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •... -
Page 16: Electrical Connection
Regularly check that all electrical equipment is working correctly. Observe the specified electrical MCB/fuse protection ratings. We accept no liability for any damage or loss resulting from technical modifications to Solid Air control units. SOLID AIR ® INTERNATIONAL •... - Page 17 Image: CPL-C 10/15/22 Entry for on-site cables Image: CPL-C 32 Entry for on-site cables Open bypass inspection door Remove cover plate from control unit and connect cables according to wiring diagrams. Check cover plate for leak tightness when installing. SOLID AIR ® INTERNATIONAL •...
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Page 18: Planning
If there is any damage or even a suspicion of damage, the recipient must indicate this on the consignment note and have it countersigned by the haulier. The recipient of the goods must notify Solid Air of the relevant facts without delay. -
Page 19: Disposal And Recycling
Sort and dispose of metal and plastic parts according to material types and in compliance with local regulations. >> Dispose of electrical and electronic components as electrical waste. SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 •... -
Page 20: Commissioning
Before commissioning, check whether the operating data specified on the type plate is adhered to. The unit must not be operated before all necessary safety equipment has been fitted and connected. Intake and discharge apertures must be connected to ensure contact protection. The CPL-C-WRG unit must be level and safely secured. -
Page 21: Commissioning Procedure
Select the required operating mode at the BMK; the system will start with the preset parameters. • To modify functions and parameters, see the installation and operating instructions provided. Where the system is not commissioned by Solid Air, check all inputs and outputs for correct wiring and function: •... -
Page 22: Fans
Changes are made via the BMK programming unit (see relevant operating instructions) 7.2.2 Filter pre-dryer (accessories) >> To prevent overheating, never operate the CPL-C below a minimum air flow rate if an electric heating coil is installed. >> Follow the relevant safety regulations for electric heating coils. -
Page 23: Countercurrent Plate Heat Exchanger/Bypass Damper
Provide a trap for the condensate drain and route the condensate into the sewerage system. >> Protect the condensate drain from frost. >> Fill the trap with water. Image: CPL-C 10/15/22 Image: CPL-C 32 SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 •... -
Page 24: Flow Rate Calculation
Due to the installation conditions of the fans, K values differing from the manufacturer's specifications must be used for flow rate determination. 7.3.1 Effective pressure calculation Δp = Effective pressure (symbolic representation). SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 •... -
Page 25: Effective Pressure Cpl-C 10
7.3.2 Effective pressure CPL-C 10 K value of fan 110. V = 110 x √Dp 1000 1100 Flow rate (m³/h) Fig. 7.1 Effective pressure CPL-C 10 Δp (Pa) (m³/h) 1000 7.3.3 Effective pressure CPL-C 15 K value of fan 69. -
Page 26: Effective Pressure Cpl-C 22
K value of fan 123. V = 123 x √Dp 1000 1200 1400 1600 1800 2000 2200 2400 Flow rate (m³/h) Fig. 7.3 Effective pressure CPL-C 22 Δp (Pa) (m³/h) 1000 1200 1400 1600 1800 2000 2200 7.3.5 Effective pressure CPL-C 32 K value of fan 100. -
Page 27: Maintenance
Use a rubber mat if working on the unit when it is electrically charged. CPL-C 10/15/22 Doors can be removed completely pen inspection doors using after taking out the hinge pin. a quadrant key SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •... - Page 28 CPL-C 32 Doors can be removed completely after taking out the hinge pin. Open the inspection cover using a quadrant key SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com • contact@solid-air.nl...
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Page 29: Maintenance Instructions
• Before restarting, replace the factory-fitted seal on the condensate pan if this was removed during maintenance on the plate heat exchanger. SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com •... -
Page 30: Fan Motor Unit
The compact filters can be removed from the unit casing once the inspection doors have been opened (see spare parts). Please >> Never operate the CPL-C ventilation unit without filters. note SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 •... -
Page 31: Bypass Servomotor
CPL-C 10/15/22 CPL-C 32 8.2.10 Condensate pan >> Regularly check the condensate pan for possible soiling and clean if required (see checklist). CPL-C 10/15/22 CPL-C 32 SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 • www.solid-air.com • contact@solid-air.nl... -
Page 32: Hygiene Checklist
Check the function of the drain and trap. Clean and repair. Repairs >> Only qualified personnel may remove faults or repair damage. Only replace faulty components with original Solid Air spare parts. >> SOLID AIR ® INTERNATIONAL • T +31 598 36 12 21 •... -
Page 33: Appendix
9. APPENDIX 9.1 CPL-C 10/15/22 1. Disconnect trap drain connection 2. Open inspection doors 3. Undo unit partition screws and remove partition 4. Remove seals (sealant) from condensate pan and condensate drain 5. Undo condensate pan threaded connection 6. Remove condensate pan by lowering slightly (side where screws have been removed) and pulling 7. -
Page 34: Cpl-C 32
9.2 CPL-C 32 1. Disconnect trap drain connection 2. Open bypass inspection door 3. Remove pan panel connecting screws (3x) 4. Undo screws at side of pan panel and remove pan panel 5. Slightly loosen tensioning bracket screws 6. Push tensioning bracket upwards 7. -
Page 35: Spare Parts List
Countercurrent plate heat exchanger GS 30/390 Servomotor for bypass damper CM24-SR-F-T-L Pluggable temperature sensor Inspection door partition CPL-C inspection door, operating side, supply air right CPL-C inspection door, operating side, supply air left CPL-C 15 - WRG Pos. Designation Comments Supply air fan incl.
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