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Frama AF Service Manual

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Service Manual –
Automatic Feeder Matrix AF / AFS
English Version

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  • Page 1 Service Manual – Automatic Feeder Matrix AF / AFS English Version...
  • Page 2 FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10 PAGE OF 40 DOC. R01.02 MODIFIED: 19.11.13 13:11...
  • Page 3 Service Manual Automatic Feeder Matrix AF / AFS R01.02 31.10.2013 AUTHOR(S): Roland Bärtschi (baer) ---For internal use only--- FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC.
  • Page 4 Document Overview Document Content/Goal: Service Manual Intended for: Technical staff, trained on the Frama AG Matrix MOL and TOL franking system. Restrictions: References: Document History The following table records all changes that were made in this document. In case of little changes (e.g. format, spelling, minor corrections or omissions) the version number after the [.] has to be incremented.
  • Page 5 IST OF ONTENT FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10 PAGE OF 40 DOC. R01.02 MODIFIED: 19.11.13 13:11...

  • Page 6: Table Of Contents

    LIGHT BARRIER DIAGNOSTIC TEST .................... 15 6.1. Test Feeder Matrix AF / AFS ....................15 6.2. Position of Light Barriers in Feeder Matrix AF / AFS ..............16 SOFTWARE UPDATE ........................16 DISASSEMBLING FEEDER MATRIX AF / AFS ................17 8.1.
  • Page 7 IST OF ICTURE...
  • Page 8 Figure 7: Parts Designation ............................13 Figure 8: Parts Designation ............................14 Figure 9: Parts Designation ............................14 Figure 10: Main Board AF and AFS .......................... 15 Figure 11: Connector board AF and AFS ........................15 Figure 12: Service Diagnostic ........................... 16 Figure 13: Service Diagnostic ...........................
  • Page 9 Figure 66: Adjustments – Separator Lever ........................ 36 Figure 67: Adjustments - Belt........................... 37...

  • Page 10: Introduction

    Introduction This document, provided by Frama AG, contains general technical information of the automatic Feeder Matrix AF and AFS. Furthermore it includes a detailed description for the disassembling and assembling procedure. This document is mainly designed for technical staff and is based on the technical training performed by Frama AG.

  • Page 11: Security Notes

    By open machine avoid touch moving parts while the system is in operation! Observe precautions for handling electrostatic sensitive parts! FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 12: Automatic Feeder Specification

    Matrix Feeder without envelope seal function Matrix Feeder with envelope seal (S) function FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 13: Automatic Feeder Matrix Af And Afs

    Automatic Feeder Matrix AF and AFS This section provides a general overview of the Feeder Matrix AF / AFS. It comprises a description for disassembling / assembling and adjustments as well as recommendations for maintenance. 4.1. Parts designation 1. Side stop 2.
  • Page 14 1. Fissile wedge. 2. Seal unit Figure 7: Parts Designation FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10 PAGE OF 40 DOC.
  • Page 15 Table TL Only available for Matrix F8 system Figure 9: Parts Designation FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 16: Electronics

    Electronics Figure 10: Main Board AF and AFS Figure 11: Connector board AF and AFS kçK= aÉëÅêáéíáçå= kçK= aÉëÅêáéíáçå= Motor – Intake-rollers (red) Water - level sensor Motor – Intake-rollers (grey) Sensor – Solenoid sealer Motor – Transport-rollers Water-tank sensor...

  • Page 17: Light Barrier Diagnostic Test

    It is possible to display the status of each light barrier to facilitate the error searching. Therefore, press the service button as soon an error is displayed. As an example, the following display should be displayed: 6.1. Test Feeder Matrix AF / AFS Error E0004 --F4/F6 service diagnostic--...

  • Page 18: Position Of Light Barriers In Feeder Matrix Af / Afs

    Figure 13: Service Diagnostic Software update In case of a necessary software update on the AF and AFS feeder follow the instructions below: Switch off the franking system. Plug in the corresponding software box or USB memory stick to the Matrix F6 or F8.

  • Page 19: Disassembling Feeder Matrix Af / Afs

    Disassembling Feeder Matrix AF / AFS The section comprises a description of the dissembling procedure of the Feeder Matrix AF / AFS. Turn off the device, disconnect the cord from the rear of the periphery device and separate the feeder as described in the operating guide.
  • Page 20 Figure 18: Disassembling – Upper Mechanics Figure 19: Disassembling - Upper Mechanics FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 21: Upper Mechanics

    Figure 22: Disassembling - Upper Mechanics FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...
  • Page 22 Figure 24: Disassembling - Label Dispenser FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 23: Disassembling Clutch Of Separator Roller

    Therefore refer to chapter 9.1 Adjustment separator roller. FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 24: Lower Mechanics

    Finally lift up the table. Figure 29: Disassembling - Lower Mechanics FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 25: Removing The Main Board

    Exchange the grey roller. Figure 32: Disassembling - Gray Intake Rollers FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 26: Exchange Of The Red Intake Rollers

    For assembly process the inverse way of the above disassembly description! Figure 35: Disassembling - Red Intake Rollers FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 27: Exchange Of The Transport Rollers

    Move the entire axle back. Figure 38: Disassembling - Motor Replacement FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 28: Exchange Of The Motor For The Stack Rollers

    Unscrew both screws and remove the motor Figure 41: Disassembling - Motor Replacement FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 29: Exchange Of The Motor For The Transport Rollers

    Please refer to chapter 6 “Adjustments”. Figure 44: Disassembling - Motor Replacement FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 30: Assembling Feeder Matrix Af / Afs

    Assembling Feeder Matrix AF / AFS This section describes the assembling of the Feeder Matrix AF and AFS. The section contains no detailed description for the assembling of the intake rollers, transport rollers or of the motors. In case of an assembling follow the disassembling procedure the inverse way.

  • Page 31: Upper Mechanics

    Figure 50: Assembling - Upper Mechanics FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...
  • Page 32 Figure 52: Assembling - Upper Mechanics Figure 53: Assembling – Upper & Lower Mechanics FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 33: Assembling Upper & Lower Mechanics

    “Tests” Perform feeder function tests. Figure 56: Assembling - Top Cover FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 34: Adjustments

    Figure 59: Adjustments - Separation Roller FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 35: Belts

    200g. Screw down the belt spanner. Figure 61: Adjustments - Belt FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 36: Belt - Motor Transmission

    Lower the belt tension. Figure 63: Adjustments - Belt FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 37: Adjustment Of Separator Levers

    (pos.1 and pos.2) Figure 66: Adjustments – Separator Lever FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 38: Adjustment Of Lever Retarded Motion

    Thickness gauge 0.2, 0.5mm and 1.5mm Not available at Frama AG FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10...

  • Page 39: Maintenance Instruction

    Replace worn out parts such as intake rollers, etc. if required. 11.2. Cleaning of the Rubber Rollers For the Feeder Matrix AF / AFS rubber rollers, use regular rubber roller cleaning agent as used for printer and PC or other office machines.

  • Page 40: General Information About The Lubrication Method

    The new lubrication method has to be applied for Matrix R1 (BOL / MOL) and Matrix R2 (BOL2/ MTOL2) and feeder AF/ AFS as well in the same way after disassembly – assembly of sections and / or single parts.

  • Page 41: Notes - Matrix Feeder Af / Afs

    12. Notes – Matrix Feeder AF / AFS FRAMA AG TITLE: SERVICE MANUAL CH-3438 LAUPERSWIL / BERN SUBJECT: AUTOMATIC FEEDER MATRIX AF / AFS AUTHOR(S): ROLAND BÄRTSCHI (BAER) FILE: PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC DOC. REF: CREATED: 31.10.13 16:10 PAGE OF 41 DOC.

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