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HOW IT WORKS......................................... 1
INSTALLATION .......................................... 2
OPERATION ............................................... 4
CUSTOMIZATION / PROGRAMMING........ 7
TROUBLE SHOOTING ............................. 12
MY SENSISTAT CUSTOM SETTINGS..... 14
FACEPLATE TEMPLATE......................... 15
The SCAD SensiStat™ Energy Saver refrigeration controller works with your 12 or 24-volt
holding (aka holdover) plate refrigeration system and reduces your battery usage by:
Providing extremely precise thermal control thus reducing excess running of your
refrigeration compressor
Automatically utilizing available "excess" power while your batteries are charging.
This reduces the amount of battery energy used each day for refrigeration and
saves you hours of battery charging time each week. This savings translates to
real dollars as you will use less fuel for battery charging and reduce wear-and-
tear on your engine or generator.
NOTE: If you connect power to your SensiStat while the temperature probes are above 16
degrees F, after two minutes, the high temperature alarm will sound and "E04" will be
displayed. This is normal and correct behavior. To mute the beeping, press the PRG key
briefly. To adjust the high temperature alarm threshold, delay, or to disable the high
temperature alarm, refer to the high temperature alarm section of this manual.
HOW IT WORKS
A typical thermostat turns on your refrigeration compressor to freeze holding plates solid.
The plates are then allowed to defrost to a temperature approximately 8
the compressor is turned on again and the plates are refrozen. The difference between
the freezing temperature and the "defrosted" temperature is known as hysteresis or
differential. This is the most energy efficient method and the more precise the control, the
more efficient the system and the more likely your ice cream will remain solid. The
SensiStat refrigeration controller, with a resolution of 1/10
precision of control. What's more, the SensiStat comes with temperature sensors to allow
you to monitor and display both the holding plate temperature and refrigeration box
temperature.
Normal thermostats also do not take advantage of randomly available "free" or "excess"
power provided whenever your engine or generator are running and charging your
batteries. Since batteries can only charge so fast, there is normally plenty of extra
generation capacity available to run your refrigeration system "for free", that is using
energy without depleting your batteries. When the SensiStat refrigeration controller
detects charging level voltages, it closes down the hysteresis to only 1
available free power to "top-up" the freeze on your holding plates. For example, when you
are motoring into an anchorage at the end of the day, the SensiStat will automatically run
your refrigeration compressor while your engine is running and save you all the battery
© 2009 SCAD Technologies LLC • www.scadtech.com
SensiStat™ Energy Saver
Refrigeration Controller
Revision 2.05
(
Applies to SensiStat Revision 2.x products)
o
F higher before
o
F provides unparalleled
o
F and uses the
Page 1

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Summary of Contents for SCAD SensiStat

  • Page 1 “top-up” the freeze on your holding plates. For example, when you are motoring into an anchorage at the end of the day, the SensiStat will automatically run your refrigeration compressor while your engine is running and save you all the battery ©...
  • Page 2: Installation

    You can also tell the SensiStat refrigeration controller to ignore extra power (such as while plugged in a dock) or to force a freezing of the holding plates for up to 60 minutes.
  • Page 3 6 of the SensiStat, per the illustration below. The other wire connects to terminal 3 per the illustration below. If you have a 120V AC or 220V AC refrigeration system, it is likely that the switched line will be switching that high voltage. If this is the case, terminal 1 will not be connected to the lower DC voltage of your boat (12V or 24V) and the red jumper wire provided that connects between terminals 1 and 6 should be removed and disposed of.
  • Page 4: Operation

    SensiStat. These are the white coded wires. The second conductor from the holding plate sensor (yellow) is connected to terminal 8. The second conductor from the box temperature sensor (blue) is connected to terminal 9 on the SensiStat. DO NOT connect anything to terminals 11 or 12.
  • Page 5 It is very important that you do not press any buttons during the self-test or you may put the thermostat into an undesired diagnostic mode. Should this happen, just remove power from your SensiStat, wait a few seconds, and return power to your SensiStat.
  • Page 6 “Free Power” is available for 30 seconds. “Free Power” means charging voltage exceeding 14 volts on a 12-volt system or 28 volts on a 24-volt system. The SensiStat automatically determines if you have a 12 or 24-volt system each time it is turned on.
  • Page 7 A high temperature alarm will display . The current probe temperature and “E04” will flash on the display and the SensiStat will beep. To mute the beeping, press the Prg/mute key briefly. CUSTOMIZATION / PROGRAMMING If the factory settings do not meet your needs, you may easily change the settings.
  • Page 8 Centigrade. (0.1 F is a smaller unit of measurement than 0.1 NOTE: After changing the displayed units, your SensiStat will automatically convert all temperature related settings to the new scale. (For example a value set to 32.0 F will be converted to 0.0...
  • Page 9 Your SensiStat by default displays the temperature sensed by the icebox temperature sensor (probe 2, also known as “b2”). Probe 1, also known as “b1”, is the probe on your holding plate and the one that controls the behavior of the SensiStat. By pressing the (Down) key, and then using the...
  • Page 10 For 24-volt systems: 26.0 volts to 29.0 volts in 0.2-volt steps. You may only change the value for the voltage at which your SensiStat is currently operating. That is, if you are on a 12-volt boat, you can only change the settings for 12 volts systems.
  • Page 11 If you enter programming mode and fail to select any of the threshold voltage choices, the SensiStat will execute a factory reset of the set the threshold value to the factory default values. Should you enter the programming mode accidentally, the easiest way to exit, retaining current setting, is to enter the display of threshold voltage mode.
  • Page 12: Troubleshooting

    (E02) are not connected correctly to the SensiStat or the probe wires have been physically damaged. Turn off power at the refrigeration system circuit breaker. Check the connections at the back of the SensiStat. Turn power back on. If this does not correct the problem, check the temperature sensors and wires for physical damage.
  • Page 13 … “Cal 060909 P14 = -0.2 P15 = 0.3. Find this value. If both values are 0.0, you may skip this step. (Early models of the SensiStat may not have this value written on them (if the value is not there, you can skip this step).
  • Page 14 • If P29 is set to 1 (absolute mode), setting P26 to 200 disables high temperature alarm. P26 is the absolute temperature at which the high temperature alarm will occur. © 2009 SCAD Technologies LLC • www.scadtech.com Page 14...
  • Page 15 FACEPLATE TEMPLATE This template may not be to scale. © 2009 SCAD Technologies LLC • www.scadtech.com Page 15...
  • Page 16 © 2009 SCAD Technologies LLC • www.scadtech.com Page 16...