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Summary of Contents for Unitrol AT-26
- Page 1 INSTRUCTIONS BOOKLET Automatic Truck Tyre Changer Machine AT 14”–26”...
- Page 2 The machines which are produced by UNI-TROL Co. Ltd. are under warranty against defects of the material and production for one(1) year from date of it is sold. Our Company UNI-TROL Co. Ltd. is not responsible for the damages or defects due to damages occured by faulty used and out of purpose use.
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Page 3: Table Of Contents
WARNINGS The presents instructions booklet is an integral part of the product. Carefully study the warnings and instructions contained in it. This information is important for safe use and maintenance. Conserve this booklet carefully for further consultation. AT TYPE 14”-26” Is a tyre changing machine designed and constructed to be used for mounting and demounting tyres on the whell rims of trucks and light industrial vehicles. -
Page 4: Parts Of The Machine
PARTS OF THE MACHINE Fig.2 – LOCKING JAWS Fig.1 – FOUR-JAW UNIVERSAL CHUCK The jaws were designed to give different With two rotation speeds in both directions. clamping possibilites. Pressure adjustable hydraulic opening and closing. Fig.3 – CHUCK ARM CONTROL UNIT Fig.4 –... - Page 5 ACCESSORIES PROVIDED BEAD LIFTING LEVER ( Fig. 8 ) Fig. 8 A toll necessary for lifting the tyre bead onto the head during demounting. RIM PINCERS ( Fig. 9 ) These are used when mounting tubeless and supersingle tyres. Fig. 9 MOVEMENT ( Fig.
- Page 6 INSTALLATION Fig. 12 Fix the machine from its connection holes (it is shown figure 12) on the ground by help of steel wall plug. This function must be done to machine to work safely and longevously. If the connection function of the machine is not done, it can causes undesirable results such as the tire cutting, rim scratch, mechanical damages on the machine.
- Page 7 ALL WORKS ON THE ELECTRICAL SYSTEM, INCLUDING MINOR OPERATIONS, MUST BE CARRIED OUT BY PROFESSIONALLY QUALIFIED PERSONNEL - Check that the cable mains supply is the same as that shown on the registration plate. - Connect the cable to a plug that conforms with European norms or to the norms of the country in Fig.
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Page 8: Tubeless And Supersingle Tyres
Fig. 15 TUBELESS AND SUPERSINGLE TYRES DEMOUNTING - Break the bead at the front part of the tyre and pushing on the bread, lubricate the rim flange and the bread with suitable grease ( Fig. 16 ). Repeat the operation on the back. - If it is a balcony rim ( that is, inclined from 10”... -
Page 9: Agricultural Tyres
AGRICULTURAL TYRES Fig. 18 DEMOUNTING - Clamp the whell on the self-centering chuck and raise it until the rim flange touches the bead breaking tool. Using the control and selector deflate the tyre and begin the bead breaking operation ( Fig. 19 or Fig. 16 ). Use the pedal and selector to graudally advance the bead breaking roller turning the spindle continuously. - Page 10 PROBLEMS CAUSES REMEDIES - If you have problems while thegear - The pressure valve may be blocked. - Open the valve cover and by using pim of max 5 mm diameter unblock the box head is going up and down. ( Figure 1 / Valve 1 ) - If you have problems during the - The pressure valve may be blocked.
- Page 11 When the machıne is workıng or the machıne stopped, anybody except the operator doesn’t apporoach to the machıne and the each sıdes of the machıne must be empty at least 1,5 m. OILING PERIODS DETACHABLE CLEANING WEEKLY IN ARM AFTER THE THIN WITH GREASE LUBRICATED. WEEKLY LUBRICATED.
- Page 12 ROUTINE MAINTENANCE DAILY CHECK THE CABLE OF THE MACHINE BEFORE THE RUNNING. CHECK THE MACHINE IF THE MACHINE IS CLEAN AND MAINTENANCE IS COMPLETED. CHECK THE HYDRAULIC CYLINDER AGAINST THE AIR LEAKAGE. WEEKLY CHECK IF THE DAILY MAINTENANCE IS DONE SYSTEMATICALLY. CHECK IF THERE IS ANY OIL LEAKAGE ON THE CYLINDEROF THE BEAD LIFTING.
- Page 13 GUARANTEE MACHINES HAVE 1 YEARS GUARANTEED. PLEASE CONTACT WITH YOUR DEALER FOR THE PROBLEMS AND WHEN YOU NEED A SERVICE. ***OUR GUARANTEE DOESN’T CONTAIN ELECTRIC MOTOR FOR SPARE PARTS ORDER: PLEASE INFORM THE SERIAL NUMBER OF THE MACHINE AND MANUFACTURING YEAR. ...
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Page 14: Demontage Plan
DEMONTAGE PLAN... -
Page 17: Spare Parts List
SPARE PARTS LIST FOR AT TYPE ITEM NO ITEM/CODE NUMBER DESCRIPTION 66 01 000 BOTTOM BODY GROUP 01 0134 02 CUFFS OF CABLE 20 01 0072 025 IMBUS BOLT SCREW M6X20 53 03 000 SLEDGE CYLINDER GROUP 53 03 001 SLEDGE PISTON CYLINDER 53 03 002 PISTON GROUP... - Page 18 SPARE PARTS LIST FOR AT TYPE ITEM NO ITEM / CODE NUMBER DESCRIPTION 01 0014 21 ROTATING OUTRIGER RECORD 3/8 10NB/R 01 0145 09 CAPRONI PUMP 20C 4,5-080 53 08 007 KAPLIN GROUP 01 810123 10 SET SCREW M8x10 53 09 001 BODY GROUP O-RİNG Ø14x3 01 0024 014-3...
- Page 19 SPARE PARTS LIST FOR AT TYPE ITEM NO ITEM / CODE NUMBER DESCRIPTION 01 0159 01 LOCKING VALVE 01 0159 02C BLIND STOPPER(BUNG) 1/4 01 0159 02D LOCKING MIDDLE SLIDING SPINDLE 01 0159 02E BLIND STOPPER (BUNG) 7/8 01 0063 070 BOLT SCREW M10x70 01 0039 03 CLOCK COVER...
- Page 20 Poland declare, under our exclusive responsibility, that the product Truck tyre changer Electromechanical, pneumatic and hydraulic device model AT-26 Serial number .........., concerned by this declaration, complies with all relevant requirements of the Machinery Directive: - Directive 2006/42/EC (safety machines),...
- Page 21 PN-EN 349+A1:2010P Safety of machinery - Minimum gaps to avoid crushing of parts of the human body PN-EN 60204-1:2010P Safety of machinery -- Electrical equipment of machines -- Part 1: General requirements PN-EN 61293:2000P Marking of electrical equipment with ratings related to electrical supply -- Safety requirements PN-EN ISO 4414:2011E Pneumatic fluid power -- General rules and safety requirements for systems and their components PN-EN ISO 4413:2011E...