BMS SR220 Operation Manual

Surface roughness tester
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Surface Roughness Tester
SR220
BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti.
Kocaeli KOBİ OSB Köseler Mahallesi,
6. Cadde No: 20/2 Dilovası / KOCAELİ / TURKEY
Phone: +90 262 502 97 73-76 / +90 262 503 06 51
Web:
www.bulutmak.com
e-mail:
bms@bulutmak.com

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Summary of Contents for BMS SR220

  • Page 1 Surface Roughness Tester SR220 BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti. Kocaeli KOBİ OSB Köseler Mahallesi, 6. Cadde No: 20/2 Dilovası / KOCAELİ / TURKEY Phone: +90 262 502 97 73-76 / +90 262 503 06 51 Web: www.bulutmak.com e-mail: bms@bulutmak.com...
  • Page 2: Table Of Contents

    CONTENT OVERVIEW ..................................3 ................................. 3 EASUREMENT RINCIPLE ................................. 3 EASUREMENT RINCIPLE ................................. 4 TANDARD ACKAGE ..............................5 AYOUT OF THE INSTRUMENT 1.4.1 Main unit ..................................5 1.4.2 Pickup ..................................5 1.4.3 Display ..................................6 1.4.4 Function of key ................................6 ..............................
  • Page 3 ..................................17 EIGHT STAND .................................. 17 TANDARD PICKUP 7.3.1 Size .................................... 18 7.3.2 Operating instructions ............................... 18 7.3.3 Calibration ................................. 18 7.3.4 Precautions ................................18 ................................18 URVE SURFACE PICKUP 7.4.1 Size .................................... 19 7.4.2 Operating instructions ............................... 19 7.4.3 Measurement ................................
  • Page 4: Overview

    Overview This handheld surface roughness tester is a new product and adopts the most mainstream processor chips and high-technologies to achieve a comprehensive upgrade and improvement, with 2.7” OLED, Bluetooth, SD card, wireless remote control of measurements, MICRO-USB port, to enhance the quality of the instrument significantly. This instrument is small handheld type suitable for production site measurement and mobile measurement, easy to operate, comprehensive function, fast measurement, accurate and stable, easy to carry, which can be used to measure the main parameters of the latest international standards.
  • Page 5: Standard Package

    1.3 Standard Package Description Picture Description Picture Main unit Height support Standard Calibrate specimen pickup Pickup holder Calibrate specimen holder Screw driver Charger Data cable Parameters according to ISO Symbol 4287 Arithmetic Mean Deviation Root Mean Square Deviation Maximum Height Total Height Max.Profile Peak Height Max.Profile Valley Depth...
  • Page 6: Layout Of The Instrument

    1.4 Layout of the instrument 1.4.1 Main unit 1.4.2 Pickup...
  • Page 7: Display

    1.4.3 Display 1.4.4 Function of key : Start: to start the measuring. : Up/Parameter: 1, Press this button in the main screen to enter the Parameters screen, displaying all measurements of the parameters. Press Set to exit; 2, After entering the other screens, the button will be set as the Up arrow. : Down/Store: 1, Press this button in the main screen to enter the Record Storage screen;...
  • Page 8: Basic Connection Method

    1.5 Basic connection method 1.5.1 Assembling and dis-assembling of the pickup As shown in the figure, hold the connection part of top guide tray and pickup main body (stylus is downward), plug in the mainframe's connecting socket according to the figure connecting line direction, press lightly to the end till stable connection.
  • Page 9: Clock Setting

    includes measurement parameters and various measurement conditions, such as sampling length, evaluation length, range, filters and measurement units. 2.1 Clock Setting In main screen, press and hold Set button to enter the main menu. Select “System Set” and press Return to enter System Set menu, then select “Clock Set”...
  • Page 10: Language Select

    2.3 Language Select  In main screen, press and hold Set to enter the main menu. Press Up/Down and select “Language”. Press Return to enter Language Select screen. Press Return to confirm and press Set button to exit. 3 Measurement Operation 3.1 Preparation before measurement a.
  • Page 11: Stylus Position

    Instruction: The default setting will display after the first booting display, and the contents and measurements set by the user prior to the previous shutdown will display after the next booting. 3.3 Stylus position In main screen, press Return button to check the stylus position of the pickup. In general, for measuring in the plane, it is not necessary to adjust the position of the stylus.
  • Page 12: Getting Started

    then quit. Measure again and adjust, until the measurements are satisfied. The calibration is subject to each range. Calibrate each range independently. The calibration results are stored in the instrument's memory, which is not lost after shutdown. Note: 1, To test the accompanying calibration specimen using proper measuring method, if the actual measurement exceeds ±10% of the calibration value of the specimen, calibrate using the calibration function by the actual error percentage with range less than ±20%.
  • Page 13: Store/Read Measurements

    3.6.3 Store/read measurements In the main screen, press and hold Set button to enter the main menu. Press Up/Down to select “Memory Data”. Press Return to enter Memory Data screen.  1) Save current data In the main screen, press Down arrow to directly enter the Store/Read screen. Press Up/Down arrow to store current data.
  • Page 14 After the measurement is complete, press Print button to print the measurements via the wireless Bluetooth printer. The contents to be printed can be set by the user. Enter the Menu Setting mode, then enter “Print Result” menu item. You can select different presets, or customize the printing content to save time and paper. Before printing, select a proper printer.
  • Page 15: Connected With Pc

    3.6.5 Connected with PC The instrument can be fit with optional PC analysis software, which has database management, graphics display, parameter display, measurement, print management, document management and other functions. 3.6.6 Remote measurement This instrument has a remote controller to start the measurement. In certain cases, the stability of the measurement can be improved.
  • Page 16: Measurement Condition Setting

    Main screen 4.1 Measurement Condition Setting There are two ways to set and modify the measurement conditions. One is fast setting, and the other is setting via the menu. The fast setting is used for brief and frequent modification during routine measurement to improve the efficiency. In the main screen, press Set to enter fast setting mode.
  • Page 17: Routine Maintenance And Care

    5 Routine Maintenance and Care 5.1 Pickup 1) After measuring, put the pickup into the box in time; 2) Protect the stylus of the pickup; 3) The pickup is a key component to acquire the measurement signal, precise, sensitive and fragile. Handle carefully.
  • Page 18: Height Stand

    2. The height support must be locked reliably. 3. Do not adjust the stylus position using the height support during measuring. Adjust the adjustable feet to the desired height before measuring. Measure with calipers to meet the requirements. 7.2 Height stand Use a height stand to adjust the position between the instrument and the workpiece more accurately for more reliable and stable operation, to expand the measuring space and measure larger workpieces.
  • Page 19: Size

    7.3.1 Size Size 7.3.2 Operating instructions 1) Handheld measurement After inserting the pickup into the instrument, measure directly on the surface of the workpiece. In addition to setting the correct measurement conditions, make sure to: keep the body of the pickup level; keep the pickup sliding direction perpendicular to the texture of workpieces.
  • Page 20: Size

    7.4.1 Size 7.4.2 Operating instructions 1) Insert the curve surface pickup carefully into the instrument, and then mount it on the column connectors. Lock reliably; 2) To use the pickup surface, select a shorter trip as possible, such as: 0.25 sampling level, especially for small arc;...
  • Page 21: Groove Bottom Pickup

    7.5 Groove bottom pickup The groove bottom pickup is close to the standard pickup, but the depth increases. It can measure the roughness of the most flat, slope, conical surfaces, inner holes, grooves and other surfaces. Handheld measurement is not available.
  • Page 22: Size

    7.6.1 Size 7.6.2 Operating instructions 1) Adjustment a. Insert the small bore pickup carefully into the instrument, and then mount it on the column connectors. Lock reliably; b. Adjust the column carriage slightly higher. Lower it until the pickup contacts the workpiece. Be careful, especially as the pickup contacts with the workpiece;...
  • Page 23: Key Technical Parameters

    8 Key Technical Parameters Name Content Measure range Z-axis (vertical) 320μm(Ra=80μm) X-axis (horizontal) 17.5mm Resolution Z-axis (vertical) 0. 01μm/±20μm 0. 02μm/±40μm 0. 04μm/±80μm 0. 08μm/±160μm Items Parameters Ra, Rq, Rz, Rt, Rp, Rv, RS, RSm, Rz(JIS), Ry(JIS), RSk, R3z, Rmax, Rpc, Rmr, Rku, RΔa, RΔq, Rδc, Ry;...
  • Page 24: Terms

    9.1.1 Terms Filtering profile: The original profile after removing the waviness components via the roughness filter. Direct profile: Original profile only after calculating of the center line using least squares method. RC: Traditional second-order RC filter, in line with the old standard. There are still some users for it, so it is available for the instrument as a transition.
  • Page 25: Definition Of Parameters

    9.2 Definition of parameters 9.2.1 Arithmetic Mean Deviation of Profile Ra The arithmetic average value of the vertical coordinates' absolute value within one sampling length.     9.2.2 Root-mean-square Deviation of Profile Rq The root-mean-square value of the vertical coordinate value within one sampling length. ...
  • Page 26: Maximum Valley Depth Rv

    9.2.6 Maximum valley depth Rv Maximum valley depth Zv within an evaluation length 9.2.7 Average distance of profile single peak RS Average distance of profile single peak Xs within a sampling length. 9.2.8 Average width of profile unit RSm Average width of profile unit Xs within a sampling length. ...
  • Page 27: Ten Point Height For Profile Microscopic Irregularities Rzjis

    9.2.9 Ten point height for profile microscopic irregularities RzJIS Sum of the average of the five maximum profile peak height and the average of the five maximum profile valley depth within the sampling length.     RzJIS  ...
  • Page 28: Rmax

    9.2.13 Rmax Same as 9.2.4 Rt. 9.2.14 Peak count Rpc The value C in the figure is the distance between the two lines symmetry based on the center line and parallel with the center line. There are two types of C value: one is the absolute value of the actual distance; the other is the relative percentage.

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