SP Scientific FTS FLEXICOOL IMMERSION COOLERS FC50 Operator's Manual

SP Scientific FTS FLEXICOOL IMMERSION COOLERS FC50 Operator's Manual

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ANUAL
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LEXI
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IMMERSION COOLERS

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Summary of Contents for SP Scientific FTS FLEXICOOL IMMERSION COOLERS FC50

  • Page 1 FC50, FC100 O ’ MMERSION OOLERS PERATOR ANUAL FTS S YSTEMS LEXI IMMERSION COOLERS...
  • Page 3 The information in this document is subject to change without prior notice. Always confirm with SP Scientific that you are using the most current version of this document. SP Scientific is free to modify any of its products and services, in any manner and at any time, notwithstanding the information contained in this document.
  • Page 4: Important Symbols

    Always turn off the unit and disconnect the line cord from the available power source prior to moving the unit.  Always operate, store and transport the unit in the upright position.  Never operate equipment with damaged line cords.  Never remove warning labels.  Never operate damaged or leaking equipment. Rev 001, 10/13 © SP Scientific 2013...
  • Page 5: Warranty Information

    Warranty Information FTS Systems FlexiCool low temperature baths are warranted by SP Scientific to be free of defects in material and workmanship when operated under normal conditions as specified in the instructions provided in this manual. Please take this opportunity to locate the serial tag on your new FTS Systems FlexiCool and record the information below for future reference.
  • Page 6 Rev 001, 10/13 © SP Scientific 2013...
  • Page 7: Table Of Contents

    Powering Off ..............................11 Delivery Line ..............................11 Probes ................................12 Sound Level ............................... 13 SOLO4848 Controller ....................15 Overview ................................15 Display and Keypad Identification and Use ......................15 PV Display ..............................15 Rev 001, 10/13 © SP Scientific 2013...
  • Page 8 Cleaning ................................19 Compressor Safeties ............................20 Refrigerant Types and Properties ........................20 Refrigeration System ............................. 21 Appendix A: Temperature Calibration ............... 23 Appendix B: Changing Temperature Display ............25 Appendix C: Troubleshooting ..................27 Rev 001, 10/13 © SP Scientific 2013...
  • Page 9: Introduction

    The three (3) standard probe configurations are: Cartridge Probe (P1) Flexible Probe (P2) Coil Probe (P4) Note: For more information on the standard probes, refer to the Probes section of Chapter 3: Operation. Custom probes are available upon request. Rev 001, 10/13 © SP Scientific 2013...
  • Page 10: Key Features

    Allows for accurate process control.  Allows cooling for a variety of applications.  Permits complete control of the machine from a PC and allows for data logging  Eliminates costs and hazards associated with expendable refrigerants. Rev 001, 10/13 © SP Scientific 2013...
  • Page 11: Getting Started

    Should damage or loss be discovered, you may make a written request for inspection by the carrier's agent within 15 days of the delivery date. You may then file a claim with the freight carrier or SP Scientific, depending on the terms of your shipment.
  • Page 12: Setup

    25 °C (77 °F)). 28 to 30 C (82 to 86 F) Expect reduced reliability. Warranty may be voided. Over 31 C (Over 88 F) Not Acceptable. Warranty will be voided. Rev 001, 10/13 © SP Scientific 2013...
  • Page 13: Air Flow Considerations

    Prior to connecting your FTS Systems FlexiCool to the available electrical supply, ensure that the Main Power switch is in the Off position. You may connect the unit to the available electrical supply at this time. Rev 001, 10/13 © SP Scientific 2013...
  • Page 14: Installation

    Note: For Lock Out / Tag Out plug the appropriate device into the line cord. CAUTION! IF YOU ARE UNSURE ABOUT THE AVAILABLE ELECTRICAL VOLTAGE SUPPLY IN YOUR FACILITY, CONSULT A QUALIFIED ELECTRICIAN. Rev 001, 10/13 © SP Scientific 2013...
  • Page 15: System Preparation

    SENSOR Jack plugged into SENSOR jack Place the sensor so that the shaft is in contact with the fluid / vapor whose temperature is to be controlled. Plug the unit into the power source. Rev 001, 10/13 © SP Scientific 2013...
  • Page 16 Getting Started FTS Systems FlexiCool Rev 001, 10/13 © SP Scientific 2013...
  • Page 17: Operation

    The front panel of the FlexiCool FC50 or FC100 (no control) only features the main power switch and cool indicator. Main Power Switch Cool Indicator Temperature Controller Communication Port Rev 001, 10/13 © SP Scientific 2013...
  • Page 18: Basic Operation

    Turn the main power switch to the ON position. The controller will turn on and display the current process temperature and setpoint value. Adjust the setpoint using the Up and Down buttons. Down Press the SET button to accept the setpoint. Rev 001, 10/13 © SP Scientific 2013...
  • Page 19: Control

    Note: Do not move the delivery line when it is cold. Always turn the system off for at least 4 hours before making any adjustments to the placement of the delivery line. Rev 001, 10/13 © SP Scientific 2013...
  • Page 20: Probes

    Never bend the Flexible Probe more sharply than a 1-inch (2.5 cm) inner radius or a 2-inch (5 cm) diameter. Note: All the precautions outlined for the delivery line in the Delivery Line section of this chapter apply to the Flexible probe. Rev 001, 10/13 © SP Scientific 2013...
  • Page 21: Sound Level

    (91 cm) from a seated position of 48 inches (122 cm) high, while the unit was located on a 33-inch (84 cm) high bench . The maximum SPL of 61 dBA was recorded on the back side of the unit. Rev 001, 10/13 © SP Scientific 2013...
  • Page 22 Operation FTS Systems FlexiCool Rev 001, 10/13 © SP Scientific 2013...
  • Page 23: Solo4848 Controller

    The SET button is used to confirm the setting value. It is also used to navigate between function modes. Rotate Button The Rotate button is used to change parameters within each function mode. Rev 001, 10/13 © SP Scientific 2013...
  • Page 24: Down

    SET. Restarting Due to the nature of the refrigeration system and its compressor, the FlexiCool should never be restarted immediately after it is powered off. SP Scientific recommends waiting approximately five minutes between shutting down and restarting the FlexiCool.
  • Page 25: Multiple Machine / Controller Setup

    (4) controllers at a single time. Notes: For more information on the optional Communication Kit (p/n COMMKIT) refer to your unit specifications or contact SP Scientific. For more information on RS485/Modbus communication, contact SP Scientific. Connection Procedure Communication Port (Back)
  • Page 26: Monitoring Software Procedure

    Monitoring Software Procedure Note: The monitoring software is included in the optional Communication Kit (p/n COMMKIT). For more information, contact SP Scientific. Using the monitoring software, enter the address number of the machine you wish to monitor (i.e. 1 - 4) then press Connect.
  • Page 27: Maintenance

    Blow compressed air systematically from the top to bottom. Let air settle for several minutes and repeat. Check for areas that have frosted during operation and insulate as required. Replace cabinet panels. Connect electric utilities. Rev 001, 10/13 © SP Scientific 2013...
  • Page 28: Compressor Safeties

    If handling cylinders, wear gloves and OSHA approved eye and foot protection. Information Asphyxiation. Effects are due to lack of oxygen. Moderate concentrations may cause headache, Inhalation drowsiness, dizziness, excitation, excess salivation, vomiting and unconsciousness. Lack of oxygen can kill. Rev 001, 10/13 © SP Scientific 2013...
  • Page 29: Refrigeration System

    UNIT SHOULD BE SHUT OFF UNTIL THE CAUSE OF THE PROBLEM CAN BE DETERMINED AND CORRECTED. ALLOWING THE UNIT TO CONTINUE TO RUN DESPITE ENCOUTERING A PERFORMANCE PROBLEM MAY LEAD TO FAILURE OF THE UNIT. Rev 001, 10/13 © SP Scientific 2013...
  • Page 30 Maintenance FTS Systems FlexiCool Rev 001, 10/13 © SP Scientific 2013...
  • Page 31: Appendix A: Temperature Calibration

    Rotate button Note: The Set button is used to confirm the setting value. It is also used to navigate between function modes. The Rotate button is used to change parameters within each function mode. Rev 001, 10/13 © SP Scientific 2013...
  • Page 32 Press the Rotate Button until LoC appears in the display (i.e., Press either the Down or Up button to access until Loc2 appears (i.e., Press the SET button to accept and lock the controller. Rev 001, 10/13 © SP Scientific 2013...
  • Page 33: Appendix B: Changing Temperature Display

    Use the Down / Up buttons to change the setpoint to 86 °F. Note: Refer to the chart below for span limits, setpoint recommendations and overtemp safety. Press the SET button to save. Press the Rotate button to until you access Temperature Range Low (i.e., Rev 001, 10/13 © SP Scientific 2013...
  • Page 34 Do not set below -99.5 °C (-95 °F) -50 °C (-58.0 °F) Note: The set value is limited to three digits when in negative (-) range therefore -99.9 is the lowest possible set value. Rev 001, 10/13 © SP Scientific 2013...
  • Page 35: Appendix C: Troubleshooting

    Check for operation of the fan (you can feel air being drawn across the condenser). If it isn’t Fan not working working, please call SP Scientific Service. Compressor fails to restart after it High pressure in the refrigeration Wait several minutes and try...
  • Page 36 SENSOR on the back connected of the unit and that it is in contact with the fluid / vapor that is being controlled. Note: For information on span limits, refer to Appendix B: Changing Temperature Display. Rev 001, 10/13 © SP Scientific 2013...
  • Page 38 SP Scientific 3538 Main Street Stone Ridge, NY 12484 USA (800) 251-1531 (845) 687-0071 935 Mearns Road Warminster, PA 18974 USA (800) 523-2327 (215) 672-7800 815 State Route 208 Gardiner, NY 12525 USA (800) 431-8232 (845) 255-5000 www.SPScientific.com...

This manual is also suitable for:

Fts flexicool immersion coolers fc100

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