Page 1 培训手册 Training Manual 自行走剪叉式高空作业平台 Self-Propelled Scissor Lifts （JCPT-HD/DC） JCPT-HD/DC www.cndingli.com...
Page 3: Table Of Contents
培训手册 Training Manual 目录 Contents 目录（Contents）安全规则 Safety Regulation ......................1-1 元器件介绍 Parts Introduction ...................... 2-1 操作前检查 Pre-operation Inspection ..................3-1 1. 操作前检查（Pre-operation Inspection） ..............3-2 2. 工作场地检查（Workplace Inspection） ................ 3-3 3. 功能测试（Function Tests） ..................... 3-4 操作...
Page 4 培训手册 Training Manual 目录 Contents 2.2 进入机器模式选择状态（Get To The Machine Option Selection Mode） ..5-5 2.3 选择机器模式代码（Entering The Machine Option Selection Mode） ..5-6 2.4 保存新的数据(Save The New Values) ..............5-7 2.5 机器模式（Machine Options） ................5-8 传感器设定及称重标定...
Page 5: 安全规则 Safety Regulation
培训手册 Training Manual 安全规则 Safety Regulation 安全规则 Safety Regulation JCPT-HD/DC www.cndingli.com...
Page 6 培训手册 Training Manual 安全规则 Safety Regulation 设计用途（Intended Use）此机器的用途仅限于将人员及其工具和材料提升到空中工作场所。 This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site. 安全标识维护（Safety Sign Maintenance）更换任何丢失或损坏的安全标识，使操作者时刻牢记安全。使用中性肥皂和清水清洗安全标识。请勿使用溶剂型清洁剂，因为这样的清洁剂可能损坏安全标识的材料。 Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs.
Page 7 培训手册 Training Manual 安全规则 Safety Regulation 要考虑强风或阵风对平台的移动、电线的摆动及松弛的影响。如果机器接触到带电的电线时，请远离机器。切断电源前，禁止地面或平台上的人员触摸或操作机器。有闪电或暴风雨时不要操作机器。不要在焊接时将机器用作地线。 Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds. Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.
Page 8 培训手册 Training Manual 安全规则 Safety Regulation 最大承载量（Maximum capacity）— JCPT0808HD/DC 最多容纳人员数（室内）Maximum occupants (Indoor use) 2 人最多容纳人员数（室外）Maximum occupants (Outdoor use) 1 人平台最大工作载荷 Platform allowable maximum load 380 kg 延伸平台最大工作载荷 Extension deck allowable maximum load 113 kg 最大承载量（Maximum capacity）— JCPT1008HD/DC 最多容纳人员数（仅限室内使用）Maximum occupants (Indoor use ONLY) 2 人...
Page 9 培训手册 Training Manual 安全规则 Safety Regulation 工作区域安全（Work Area Safety）只有在坚实、平坦的水平地面上才能起升平台。平台升起时行驶速度不应超过0.8km/h。 Do not raise the platform unless the machine is on a firm, level surface. Do not drive over 0.8 km/h with the platform raised. 不能把倾斜警报器当成水平指示器。只有机器严重倾斜时，底盘及平台的倾斜警报器才会鸣响。如果倾斜警报器鸣响：降低平台。将机器移动到坚实的水平地面上。如果起升平台时倾斜警报器鸣响，要十分小心地降低平台。室外使用的机器，当风速可能大于...
Page 10 培训手册 Training Manual 安全规则 Safety Regulation Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from the platform before attempting to free the platform using the ground controls. Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.
Page 11 培训手册 Training Manual 安全规则 Safety Regulation 不能把机器当成吊车来使用。不能在机器的任何部件上放置、系缚固定或悬挂载荷。不能用平台推动机器或其它物体。不能在底盘托盘打开的情况下操作机器。不能将平台和邻近的建筑物靠在一起。不能改变或禁用限位开关。不能将平台捆绑在邻近的构件上。不能把负载置于平台护栏之外。 Do not use the machine as a crane. Do not place or attach fixed or overhanging loads to any part of this machine. Do not push the machine or other objects with the platform. Do not operate the machine with the chassis trays open.
Page 12 培训手册 Training Manual 安全规则 Safety Regulation Do not alter or disable machine components that in any way affect safety and stability. Do not replace items critical to machine stability with items of different weight or specification. Do not use batteries that weigh less than the original equipment. Batteries are used as counterweight and are critical to machine stability.
Page 13 培训手册 Training Manual 安全规则 Safety Regulation 在斜坡上操作的危险（Operation on Slopes Hazard）不要在超过机器斜坡和侧坡额定值的斜坡上驱动机器。斜坡额定值适用于处于收拢状态的机器。 Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine. Slope rating applies to machines in the stowed position. 收拢状态，最大斜坡额定值...
Page 14 培训手册 Training Manual 安全规则 Safety Regulation 操作前请关闭入口门。如果没有正确安装防护栏，或入口门不能保证安全操作，请不要操作机器。除非机器处在收拢状态，否则不要进出平台。 Do not climb down from the platform when raised. Keep the platform floor clear of debris. Close the entry gate before operating. Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.
Page 15 培训手册 Training Manual 安全规则 Safety Regulation Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision. No stunt driving or horseplay while operating a machine.
Page 16 培训手册 Training Manual 安全规则 Safety Regulation Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual.
Page 17 培训手册 Training Manual 安全规则 Safety Regulation Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas. The battery tray should remain open during the entire charging cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. 部件损坏的危险（Component Damage Hazard）...
Page 18 培训手册 Training Manual 安全规则 Safety Regulation 每次使用后锁定（Lockout after Each Use） 1) 选择一个安全停放位置，可以是坚实的水平地面，没有障碍物并避开运输繁忙的地方。Select a safe parking location - firm level surface, clear of obstruction and traffic. 2) 降低平台。Lower the platform. 3) 将钥匙开关转至“关”位置并拔掉钥匙，以避免未经授权的使用。Turn the key switch to the off position and remove the key to secure from unauthorized use. 4) 用楔子垫住车轮。Chock the wheels.
Page 19: 元器件介绍 Parts Introduction
培训手册 Training Manual 元器件介绍 Parts Introduction 元器件介绍 Parts Introduction JCPT-HD/DC www.cndingli.com...
Page 20 培训手册 Training Manual 元器件介绍 Parts Introduction 序号元器件描述 Parts Description 主控制器整台机器的大脑，所有的输入输出都由它控制。 ECU Control all input and output signal. 水平传感器 X/Y 轴设定倾斜最大角度如下： Tilt sensor The X/Y axle angle setting for different models as below: JCPT0807 1.5/3 老款 JCPT0808 2/3 version JCPT1008 1.5/3...
Page 21 培训手册 Training Manual 元器件介绍 Parts Introduction 序号元器件描述 Parts Description 电机驱动控制器只适用于 JCPT0807DC/GDC Motor controller Only available for JCPT0807DC/GDC 常用 ECU 模式代码（Common option code） 1、中国大陆地区(China)：“50”； “58” 2、欧美地区(Europe)：“51” 液压驱动泵站电机控制器只适用于 JCPT0807~1612HD HD motor controller (Only available for JCPT0807~1612HD）常用 ECU 模式代码（Common option code） 1、中国大陆地区(China)：“02”；...
Page 22 培训手册 Training Manual 元器件介绍 Parts Introduction 序号元器件描述 Parts Description 泵站电机 2.0kW，只适用于 JCPT0807DC/GDC Pump motor 2.0kW, Only available for JCPT0807DC/GDC 泵站电机 3.3kW，只适用于 JCPT0807HD、JCPT0808~ Pump motor 1012HD/DC 3.3kW, Only available for JCPT0807HD, JCPT0808~ 1012HD/DC 泵站电机 4.5kW，只适用于 JCPT1212~1612HD/DC Pump motor 4.5kW, Only available for JCPT1212~1612HD/DC 累时器...
Page 23 培训手册 Training Manual 元器件介绍 Parts Introduction 充电器给机器上的电池充电。机器在充电过程中切断控制回路里 Charger 的总电源。 To charger the batteries; the control power will be cut off 老款 when charging. version 新款 version 过电压保护器与老款充电器搭配。确保输入充电器的电压稳定在 190V- 270V，保护充电器因电压不稳而损坏。 Charger protector Only for old version chargers. Select the input voltage to charger is between 190V-270V which for protect the charger is not been damaged by wrong voltage.
Page 24 培训手册 Training Manual 元器件介绍 Parts Introduction 下限位开关左边，控制在起升状态慢速行走，收拢状态高速行走。 Down limit switch Left side,To control low drive speed in elvated position and high drive speed in lowest position. 坑洞保护开关控制在起升状态慢速行走，收拢状态高速行走。实现当起 Pot-hole switch 升状态两侧坑洞开关没有打开状态的报警并限制行走和起升的功能。 To control low drive speed in elvated position and high drive speed in lowest position；the machine will warn and limit drive and lift function if the pothole switches are not activited in elevated position.
Page 25 培训手册 Training Manual 元器件介绍 Parts Introduction 序号元器件描述 Parts Description 驱动电马达 2×24V/1500W，只适用 JCPT0808~1612DC Electric Drive Motor 2×24V/1500W, Only available for JCPT0808~1612DC 液压驱动马达 2×200cc，只适用 JCPT0807HD Hydraulic Drive Motor 2×200cc, Only available for JCPT0807HD 2×300cc，只适用 JCPT0808-1012HD 2×300cc, Only available for JCPT0808-1012HD 2×375cc，只适用...
Page 26 培训手册 Training Manual 元器件介绍 Parts Introduction 序号元器件描述 Parts Description 频闪灯接通电源，频闪灯间断闪烁 Beacon The beacon is flashing when the power on 喇叭平台按住喇叭按钮，喇叭蜂鸣 Horn Press the horn button on platform control, the horn is working 蜂鸣器操作机器上升/下降，前进/后退，左右转向时，蜂鸣器会 Beeper 间断的发出声音 Beeper is working when functions operating.
Page 27: 操作前检查 Pre-Operation Inspection
培训手册 Training Manual 操作前检查 Pre-operation Inspection 操作前检查 Pre-operation Inspection JCPT-HD/DC www.cndingli.com...
Page 28 培训手册 Training Manual 操作前检查 Pre-operation Inspection 1. 操作前检查（Pre-operation Inspection）操作前检查是一个很直观的检查过程，由操作员在每次换工之前执行。检查的目的是在操作员执行功能测试之前发现机器是否存在明显问题，操作前检查也可用来确定设备是否需要进行常规维护程序。如果发现机器损坏或与出厂状态不同的任何未经许可的变化，应标记机器并停止使用。 The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.The pre-operation inspection also serves to determine if routine maintenance procedures are required.
Page 29: 工作场地检查（Workplace Inspection
培训手册 Training Manual 操作前检查 Pre-operation Inspection  平台入口门（Platform entry gate）  指示灯和警报器（如果配备）（Beacon and alarms (if equipped)）  安全臂（Safety arm）  延伸平台（Platform extension）  剪叉臂销钉和紧固件（Scissor pins and retaining fasteners）  平台控制手柄（Platform control joystick）  刹车释放部件（Brake release components）  坑洞保护装置（Pothole guard）检查整个机器以查找：（Check entire machine for:） ...
Page 30: 功能测试（Function Tests
培训手册 Training Manual 操作前检查 Pre-operation Inspection  倾斜表面（Sloped surfaces）  不牢固或光滑表面（Unstable or slippery surfaces）  空中障碍物和高压电线（Overhead obstructions and high voltage conductors）  危险场所（Hazardous locations）  不足以承受机器所施加全部负载力的表面支撑物（Inadequate surface support to withstand all load forces imposed by the machine）  风和天气状况（Wind and weather conditions） ...
Page 31 培训手册 Training Manual 操作前检查 Pre-operation Inspection ⊙ 结果：任何功能都不能运行。（Result: No functions should operate.）将红色紧急停机按钮顺时针旋转到“开”的位置。（Turn the red Emergency Stop button clockwise to the on position.）测试上升/下降功能和功能启用（Test Up/Down Functions）中央警报系统控制蜂鸣器发出的不同频率的报警声。下降警报每分钟鸣响 60 次。坑洞保护装置还未到位及机器倾斜时鸣响的警报每分钟响 150 次。还可以提供一种可选的汽车式喇叭。 A buzzer with different sound frequency is controlled in central system. The descent alarm sounds at 60 beeps per minute.
Page 32 培训手册 Training Manual 操作前检查 Pre-operation Inspection 在平台控制器上（At the Platform Controls）测试紧急停机（Test Emergency Stop） 17) 将平台红色紧急停机按钮推至“关”的位置。（Push in the platform red Emergency Stop button to the off position.） ⊙ 结果：所有功能都不会运行。（Result: No functions should operate.） 18) 将红色紧急停机按钮拔出至“开”的位置。（Turn the red Emergency Stop button clockwise to the on position.）...
Page 33 培训手册 Training Manual 操作前检查 Pre-operation Inspection ⊙ 结果：平台应下降。当平台下降时，下降警报应鸣响。（Result: The platform should lower. The descent alarm should sound while the platform is lowering.）测试转向（Test the Steering）注意：执行转向和驱动功能测试时，应站在平台上，面向机器的转向端。 Note: When performing the steer and drive function tests, stand in the platform facing the steer end of the machine.
Page 34 培训手册 Training Manual 操作前检查 Pre-operation Inspection ⊙ 结果：机器应按照控制面板上向下箭头所指示的方向移动，然后突然停止。（Result: The machine should move in the direction that the yellow down arrow points on the control panel, then come to an abrupt stop.）注意：刹车必须能够使机器在能够攀爬的任何坡度上停稳。（Note: The brakes must be able to hold the machine on any slope it is able to climb.）测试限制的驱动速度（Test Limited Drive Speed）...
Page 35 培训手册 Training Manual 操作前检查 Pre-operation Inspection 42) 降低平台并将机器驶离障碍物。（Lower the platform and drive the machine off the block.）测试坑洞保护装置（Test the Pothole Guards）注意：当平台升起时，坑洞保护装置应该自动展开。坑洞保护装置启动另一个限制开关，允许机器继续运行。如果没有展开坑洞保护装置，警报就会鸣响，同时机器停止驱动。 Note: The pothole guards should automatically deploy when the platform is raised. The pothole guards activate another limit switch which allows the machine to continue to function. If the pothole guards do not deploy, an alarm sounds and the machine will not drive.
Page 37: 操作 Operation
培训手册 Training Manual 操作 Operation 操作 Operation JCPT-HD/DC www.cndingli.com...
Page 38 培训手册 Training Manual 操作 Operation 1 延伸平台 Platform extension 10 剪叉臂 Scissor Arms 2 手册盒 Manual storage container 11 起升油缸 Lift Cylinder 3 平台控制器 Platform control 12 地面控制器(在机器对面) Ground controls 4 系索固定点 Lanyard anchorage 13 入口梯子 Entry ladder 5 平台延伸释放踏脚板 14 刹车释放装置...
Page 39: 地面控制（Gound Controller
培训手册 Training Manual 操作 Operation 1. 地面控制（Gound Controller） 1.1 下控面板（Ground Controls Panel）  适用于 JCPT0807HD、JCPT0808HD/DC~JCPT1612HD/DC 机型（For JCPT0807HD、JCPT0808HD/DC~JCPT1612HD/DC） ○ ○ ○ ○ ○ ○ 上下控选择钥匙（Key switch for platform / off / ground control selection）把钥匙开关转到平台控制处，只有平台控制起作用；把钥匙开关转到底盘控制处，只有底盘控制起作用；把钥匙开关转到中位，机器断电。（Turn the key switch to the platform position and the platform controls will operate.
Page 40 培训手册 Training Manual 操作 Operation  适用于 JCPT0807DC、JCPT0807GDC 机型（For JCPT0807DC、JCPT0807GDC） ○ ○ ○ ○ ○ ○ ○ 上下控选择钥匙（Key switch for platform / off / ground control selection）把钥匙开关转到平台控制处，只有平台控制起作用；把钥匙开关转到底盘控制处，只有底盘控制起作用；把钥匙开关转到中位，机器断电。（Turn the key switch to the platform position and the platform controls will operate. Turn the key switch to the off position and the machine will be off. Turn the key switch to the base position and the ground controls will operate.）...
Page 41: 紧急下降拉线（Emergency Lowering Button
培训手册 Training Manual 操作 Operation 1.2 紧急下降拉线（Emergency Lowering Button）紧急情况下，往外拉紧急下降拉线，使平台往下降。（Pull the red button to lower the platform in urgent situation.）紧急下降拉线 Emergency lowering button 1.3 红色大急停开关（Battery Switch）按下红色大紧急停止按钮停止所有的功能，拉出红色大急停按钮才可以操作机器，机器长时间停止使用或者充电情况下，请将红色大急停按钮按下。（Push red battery switch to stop all functions, pull the switch to operate machines.Push the button when long time parking or charging.）...
Page 42 培训手册 Training Manual 操作 Operation  充电器故障排除；老款（The charger fault trouble shooting；Old version）序号故障现象解决方案 Fault Description Solution 检查输入电压，如果正常更换充电器。 LED 灯都不亮 Check the input voltage,if good, the charger should to be No LED is working replaced. 三个灯同时闪烁一次输出错误；检查电瓶和充电器连接是否正确。 The 3 LED is flashing one Output fault: Check the connect from battery to charger.
Page 43 培训手册 Training Manual 操作 Operation  充电器故障排除；新款（The charger fault trouble shooting；New version）序号故障现象解决方案 Fault Description Solution 检查输入电压，如果正常更换充电器。 LED 灯都不亮 Check the input voltage,if good, the charger should to be No LED is working replaced. 输出没接电池或接反，短路，坏节。检查电池组是否连接正确。检查充电器是否连接正确。三个灯同时闪烁一次检查电池组中的单个电池是否损坏。...
Page 44: 安全臂的使用（How To Use The Safety Arm
培训手册 Training Manual 操作 Operation 三个灯同时闪烁五次输出电流过大。充电器内部故障，退回返修。 The 3 LED is flashing five Output current is too large. Internal failure of charger, times at the same time return to factory for repairing. 三个灯同时闪烁六次电池电压过高，检查并确保连接正确的输出电池电压。 The 3 LED is flashing six Battery voltage is too high, check and assure that the times at the same time correct output battery voltage is connected.
Page 45 培训手册 Training Manual 操作 Operation  JCPT1412HD/DC~JCPT1612HD/DC 有 2 个安全臂，检修时必须都将其撑起，否则会造成严重事故，甚至人员的伤亡。（The two safety arms have to be engaged together when scissor inspection, or cause to hurt or death.） JCPT-HD/DC www.cndingli.com...
Page 46: 刹车释放（Brake Release
培训手册 Training Manual 操作 Operation 1.6 刹车释放（Brake Release）  JCPT0808HD~JCPT1612HD 刹车释放旋钮 Brake release switch 刹车释放泵 Brake release 1) 用楔子垫住车轮，以防止机器滚动。（Chock the wheels to prevent the machine from rolling.） 2) 必须确保绞盘索已正确固定到驱动底盘的系牢点上，并且通道上没有障碍物。（Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions.）...
Page 47 培训手册 Training Manual 操作 Operation 4) 如果需要复位刹车，只需关闭地面控制器上的钥匙开关。（Push the red Emergency stop button on both the ground and platform controls to the off position.）不推荐牵引电机驱动的机器，如果确实需要进行牵引，保证机器在收拢状态，牵引速度不能超过 4.0 km/h。（Towing the DC Motor Drive Model is not recommended. If the machine must be towed, do not exceed 4.0 km/h.） ...
Page 48: 平台控制器（Platform Controller
培训手册 Training Manual 操作 Operation 2. 平台控制器（Platform Controller） ○ ○ ○ ○ ○ ○ ○ ○ ○ 转向指拨按钮（Thumb rocker switch for steer functions）按钮往左按，车轮左转；开关往右按，车轮右转。（Press the thumb rocker switch in either direction to activate steer function.） ○ 行走功能选择按钮（Drive function select button）按下按钮，才可以操作行走功能。（Press this button to activate the drive function.）...
Page 49 培训手册 Training Manual 操作 Operation ○ 红色紧急停止开关（Red Emergency Stop button）按下红色紧急停止按钮停止所有功能，拉出红色停止按钮才可以操作机器。（Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine.） ○...
Page 51: 参数调整 Parameter Adjustment
培训手册 Training Manual 参数调整 Parameter Adjustment 参数调整 Parameter Adjustment JCPT-HD/DC www.cndingli.com...
Page 52: 速度调节状态（Speed Adjust State
培训手册 Training Manual 参数调整 Parameter Adjustment 1. 速度调节状态（Speed Adjust State）图示(Graphic) 说明(Instruction) 按住起升和喇叭按钮，拔出PCU上的急停按钮以进入速度调节状态。 Press and hold HORN and LIFT buttons while pulling the PCU’s E-Stop (out) to enter Speed Adjust State. “PS”和当前起升速度会交替在屏幕上闪烁。松开起升和喇叭按钮。 “PS” and current Lift Speed are alternately flashing on the display.
Page 53: 行走低速（Drive Low Speed
培训手册 Training Manual 参数调整 Parameter Adjustment 1.2 行走低速（Drive Low Speed）图示(Graphic) 说明()Instruction 按下行走按钮。按住乌龟按钮选择低速调节。调节该速度应保持按住它。显示指示当前设定值。可以用右转（增加）和左转（减少）按钮来调节速度。 Press DRIVE button. Press and hold the LOW SPEED button to select Drive Low Speed adjustment. Keep it held while adjusting the speed.The display indicates present set value.
Page 54: 起升速度（Lift Speed
培训手册 Training Manual 参数调整 Parameter Adjustment 1.4 起升速度（Lift Speed）图示(Graphic) 说明(Instruction) 按下起升按钮。按钮上的LED指示该模式被激活。可以用右转（增加）和左转（减少）按钮来调节速度。 Press LIFT button. The LIFT LED indicates this mode is active.Adjust the speed using the RIGHT TURN (increase) or LEFT TURN (decrease) button on top of the Joystick. 该值可以使用手柄上顶部的按钮调节从00到100（显示...
Page 55: 机器模式选择状态（Machine Options State
培训手册 Training Manual 参数调整 Parameter Adjustment 2. 机器模式选择状态（Machine Options State） 2.1 选择机器模式（Selecting Machine Options）图示(Graphic) 说明(Instruction) 按住起升和喇叭按钮，拔出PCU上的急停选择进入机器模式选择。 Press and hold the LIFT and HORN buttons while pulling the PCU’s E-Stop out to select Machine Options adjustment. “PS”和提升后速度会交替在显示屏上闪烁。 “PS” and Elevated Speed value will alternatively flash on the display.
Page 56: 选择机器模式代码（Entering The Machine Option Selection Mode
培训手册 Training Manual 参数调整 Parameter Adjustment 2.3 选择机器模式代码（Entering The Machine Option Selection Mode）图示(Graphic) 说明(Instruction) 立即按下行走按钮以编辑右边的数字。这数字将会闪烁。见表格，模式列表。 Momentarily press DRIVE button to edit the right digit. The digit will be flashing. 然后按下起升按钮以编辑左边的数字。左边的数字这时会闪烁。 Then press LIFT button to edit the left digit. The Left digit will now be flashing.
Page 57: 保存新的数据(Save The New Values)
培训手册 Training Manual 参数调整 Parameter Adjustment 2.4 保存新的数据(Save The New Values) 图示(Graphic) 说明(Instruction) 按住喇叭按钮3秒以保存改变的状态。 HORN button for 3 seconds to save changes. 关掉电源再打开电源可以用新的数据操作机器。 Turn Off power and ON to operate the machine with the new values. JCPT-HD/DC www.cndingli.com...
Page 58 培训手册 Training Manual 参数调整 Parameter Adjustment JCPT-HD/DC www.cndingli.com...
Page 59 培训手册 Training Manual 参数调整 Parameter Adjustment JCPT-HD/DC www.cndingli.com...
Page 60 培训手册 Training Manual 参数调整 Parameter Adjustment 5-10 JCPT-HD/DC www.cndingli.com...
Page 61: 传感器设定及称重标定 Sensor Setting And Load Calibration
培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration 传感器设定及称重标定 Sensor Setting And Load Calibration JCPT-HD/DC www.cndingli.com...
Page 62: 传感器设定（Sensor Setting
培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration 1. 传感器设定（Sensor Setting） 1.1 水平传感器设定（Tilt Sensor Set State）  新款水平传感器设定（New Tilt Sensor Set State）水平清零步骤（Set Zero Steps）将机器行驶到水平的地面上。（Drive the machine to the level ground.）找到传感器的侧面的清零按钮“SET ZERO”，按住按钮，直到传感器上的这个指示灯红绿交替闪烁。（Find there set button“SET ZERO”on the side of the sensor,press and hole on the button, the indicator light on the sensor until the alternating red and green flashes.）...
Page 63: 角度传感器设定（Angle Sensor Set State
培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration  老款水平传感器设定（Old Tilt Sensor Set State）将机器行驶到坚硬的水平的地面上。（Drive machine to the level and hard ground.）找到传感器的侧面的清零按钮“SET ZERO”，按住按钮，直到传感器上的这个指示灯红绿交替闪烁（Find there set button“SET ZERO”on the side of the sensor, press the button, the indicator light on the sensor until the alternating red and green flashes.）连续再按三下传感器上的清零按钮后，指示灯闪烁停止，传感器上绿灯常亮，传感器清零工作...
Page 64: 载重校验（Load Calibration
培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration 连续再按三下传感器上的清零按钮后，指示灯闪烁停止，传感器上绿灯常亮，传感器清零工作完成。（Continuous press three times with reset button, lights flashing, the green light on, the sensor set zero is finished.） 2. 载重校验（Load Calibration）注：确保机器效验期间始终处于水平坚硬地面。（Note: Ensure that the machine is on level and hard ground during the calibration.）...
Page 65: 满载校验（Full Load Calibration
培训手册 Training Manual 传感器设定及称重标定 Sensor Setting and Load Calibration 2.2 满载校验（Full Load Calibration）将机器上所有的急停开关处在一个打开的位置。（Open all the emergency stop button. ）将机器降到底，且平台上有额定载荷的 110%的重量。（Start with 110% of the rated load platform in the stowed position.）把钥匙开关打到平台位置，这将防止平台升起当启动程序被输入地面控制器。（ Turn the key switch to the “Platform”position, this will prevent the platform from rising while the start sequence is being entered on the ground controller.）...
Page 67: 电气原理图 Electrical Schematic
培训手册 Training Manual 电气原理图 Electrical Schematic 电气原理图 Electrical Schematic JCPT-HD/DC www.cndingli.com...
Page 68 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT-HD/DC www.cndingli.com...
Page 69 JCPT0807HD～1612HD 线束图 -控制回路 LOC7 SIBAS连接器针脚定义端子号线号线色去处 GND-1 黑地绿/黄 ECU控制器控制器连接器针脚定义 010B 蓝 /红 LOC3连接器K 端子号线号线色去处端子号线号线色去处端子号线号线色去...
Page 70 培训手册 Training Manual 电气原理图 Electrical Schematic SIBAS Pin LOC7 SIBAS Pin SIBAS Pin SIBAS Pin Colour Place Colour Colour JCPT0807HD～1612HD Harness-Control Circuit Colour GND-1 Ground GN/YE 010B BU/RD LOC3-K ECU Pin 010A-1 GN/WH LOC3-J Platform Ccntrol Module Colour Place Colour Place ID.
Page 71 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0807HD～1612HD 原理接线图上控盒手柄 010A-7 BU/RD(16) 010A-1 GN/WH(16) GN(18) 数字指示急停开关 (平台 ) 手柄使能 110-220VAC 输入 010-5 RD/BU(16) 010B BU/RD(16) RD(18) 左转右转充电器升降使能指示灯 CAN_L 1C GN/RD(16) BU(18)
Page 72 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0807HD～1612HD Electrical Schematic Platform Ccntrol Module Joystick 010A-7 BU/RD(16) 010A-1 GN/WH(16) GN(18) Platform E-STOP Drive Joystick Deadman 110-220VAC Input 010-5 RD/BU(16) 010B BU/RD(16) RD(18) Steer Left Charger Lift Indicator Steer Right CAN_L 1C GN/RD(16) BU(18) Lift Enable CAN_H...
Page 73 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT-HD/DC www.cndingli.com...
Page 74 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0808DC～1612DC 线束图 -控制回路 LOC7 SIBAS连接器针脚定义 SIBAS连接器针脚定义 SIBAS连接器针脚定义刹车模块连接器针脚定义 SIBAS连接器针脚定义端子号线色端子号线色端子号线号线色去处端子号线号线色去...
Page 75 培训手册 Training Manual 电气原理图 Electrical Schematic SIBAS Pin SIBAS Pin SIBAS Pin Brake Module Pin LOC7 SIBAS Pin JCPT0808DC～1612DC Harness-Control Circuit Colour Place Colour Colour Colour Place Colour Place Colour GND-1 Ground Brake(Left) GN/VT GN/YE Brake(Left) Brake(Right) ECU Pin 010B BU/RD LOC3-K BU/RD...
Page 76 培训手册 Training Manual 电气原理图 Electrical Schematic GND-1 BK(16) JCPT0808-1612DC 原理接线图上控盒 GND-11 BK(16) 手柄 010A-7 BU/RD(16) 010A-1 GN/WH(16) GN(18) 数字指示急停开关 (平台 ) 手柄使能 110-220VAC 输入 010-5 RD/BU(16) 010B BU/RD(16) RD(18) RD(16) 左转刹...
Page 77 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0808-1612DC Electrical Schematic Platform Control Module GND-1 BK(16) GND-11 BK(16) Joystick 010A-7 BU/RD(16) 010A-1 GN/WH(16) GN(18) Platform E-STOP Drive Joystick 110-220VAC Input Deadman 010-5 RD/BU(16) 010B BU/RD(16) RD(18) Steer Left RD(16) Steer Right Lift Indicator Brake Charger CAN_L...
Page 78 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT-HD/DC 7-12 www.cndingli.com...
Page 79 培训手册 Training Manual 电气原理图 Electrical Schematic 上控制器 JCPT0807DC 线束图 -控制回路控制器连接器针脚定义端子号线号线色去处端子号线号线色去处端子号线号线色去处驱动电机绿/黄上控手柄CAN_H 绿/红上控手柄CAN_L 棕/红...
Page 80 培训手册 Training Manual 电气原理图 Electrical Schematic Platform Ccntrol Module JCPT0807DC Harness-Control Circuit ECU Pin Colour Place Colour Place Colour Place Drive Motor GN/YE CAN_H GN/RD CAN_L BN/RD Key Switch Power LOC7 SIBAS Pin SIBAS Pin SIBAS Pin SIBAS Pin BN/YE Overload Indicator WH/BK Ground GN/RD...
Page 81 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0807DC 原理接线图平台控制盒 JMPR GN/YE(18) 手柄 CAN_L BU (18) 1C GN/RD(16) 8C WH/VT(18) 8C WH/VT(18) CAN_H 手柄使能 5C BN/YE(18) 5C BN/YE(18) YE (18) 1B GN/YE(16) 行走指示灯 10B-1 WH/BU(16) 10B-Z WH/BU(18) 左转...
Page 82 培训手册 Training Manual 电气原理图 Electrical Schematic JCPT0807DC Electrical Schematic PLATFORM CONTROL BOX JMPR GN/YE(18) JOYSTICK CAN_L BU (18) 1C GN/RD(16) 8C WH/VT(18) 8C WH/VT(18) CAN_H JOYSTICK DEADMAN 5C BN/YE(18) 5C BN/YE(18) YE (18) 1B GN/YE(16) DRIVE INDICATOR 10B-1 WH/BU(16) 10B-Z WH/BU(18) STEER LEFT GN (18) 010A-1 GN/WH(18)
Page 83: 液压原理图 Hydraulic Schematic
培训手册 Training Manual 液压原理图 Hydraulic Schematic 液压原理图 Hydraulic Schematic JCPT-HD/DC www.cndingli.com...
Page 84 培训手册 Training Manual 液压原理图 Hydraulic Schematic 液压原理图（Hydraulic Schematic）- JCPT0808HD JCPT1008HD JCPT1012HD 起升油缸 Lift Cylinder 平台超载传感器 Platform Overload Sensor 转向油缸 Steer Cylinder ORF3 ORF4 ORF1 JCPT-HD/DC www.cndingli.com...
Page 85 培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT-HD/DC www.cndingli.com...
Page 86 培训手册 Training Manual 液压原理图 Hydraulic Schematic 液压原理图（Hydraulic Schematic）- JCPT1212HD JCPT1412HD JCPT1612HD 下起升油缸 Lower Lift Cylinder 上起升油缸 Upper Lift Cylinder 平台超载传感器 Platform Overload Sensor 转向油缸 Steer Cylinder ORF3 ORF4 ORF1 JCPT-HD/DC www.cndingli.com...
Page 87 培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT-HD/DC www.cndingli.com...
Page 88 培训手册 Training Manual 液压原理图 Hydraulic Schematic 液压原理图（Hydraulic Schematic）- JCPT0808DC JCPT1008DC JCPT1012DC 平台超载传感器起升油缸 Platform Overload Sensor Lift Cylinder 转向油缸 Steer Cylinder ORF2 ORF1 FRRV1 JCPT-HD/DC www.cndingli.com...
Page 89 培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT-HD/DC www.cndingli.com...
Page 90 培训手册 Training Manual 液压原理图 Hydraulic Schematic 液压原理图（Hydraulic Schematic）- JCPT1212DC JCPT1412DC JCPT1612DC 平台超载传感器上起升油缸 Platform Overload Sensor 下起升油缸 Upper Lift Cylinder Lower Lift Cylinder 转向油缸 Steer Cylinder ORF2 ORF1 FRRV1 JCPT-HD/DC www.cndingli.com...
Page 91 培训手册 Training Manual 液压原理图 Hydraulic Schematic JCPT-HD/DC www.cndingli.com...
Page 92 培训手册 Training Manual 液压原理图 Hydraulic Schematic 上起升油缸阀块（Upper Lift Cylinder Valve）- JCPT1212HD/DC~JCPT1612HD/DC 压力调节溢流阀 Pressure regulate overload valve 下降电磁阀 Lower valve solenoid 上起升油缸 Upper lift cylinder 8-10 JCPT-HD/DC www.cndingli.com...
Page 93 培训手册 Training Manual 液压原理图 Hydraulic Schematic 动作设定压力表（The Pressure Setting）单位（Unit）：Mpa 机型转向满载起升空载起升快速行走 Models Steering Full load Lifting No load lifting High speed drive JCPT0807HD JCPT0807DC JCPT1008HD 15.5 11.5 JCPT1008DC 14.5 JCPT1012HD 20.5 JCPT1012DC JCPT1212HD JCPT1212DC 14.5 11.5 JCPT1412HD JCPT1412DC 18.5...
Page 95: 报警代码及解决办法指导 Fault Code With Troubleshooting
培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 96 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 97 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 98 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 99 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 100 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 101 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 102 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 103 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC www.cndingli.com...
Page 104 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting 9-10 JCPT-HD/DC www.cndingli.com...
Page 105 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC 9-11 www.cndingli.com...
Page 106 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting 9-12 JCPT-HD/DC www.cndingli.com...
Page 107 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC 9-13 www.cndingli.com...
Page 108 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting 9-14 JCPT-HD/DC www.cndingli.com...
Page 109 培训手册 Training Manual 报警代码及解决办法指导 Fault Code with Troubleshooting JCPT-HD/DC 9-15 www.cndingli.com...
Page 111: 常规保养 Daily Maintenance
培训手册 Training Manual 常规保养 Daily Maintenance 常规保养 Daily Maintenance JCPT-HD/DC 10-1 www.cndingli.com...
Page 112: 液压油更换（Hydraulic Oil Change
培训手册 Training Manual 常规保养 Daily Maintenance 1. 液压油更换（Hydraulic Oil Change）更换和测试液压油对于机器的性能表现和使用寿命是非常重要的。脏的液压油和滤芯可以导致机器性能不好，连续使用可能会导致零件损坏，如果在极端恶劣的环境下工作，需要更换液压油的频率要比平常环境多很多。（Replacement and testing of the hydraulic oil is essential for good machine performance and service life. Dirty oil and suction strainers may cause the machine poorly and continued use may cause components damage. Extremely dirty conditions may require oil changes to be performed more often.）...
Page 113 培训手册 Training Manual 常规保养 Daily Maintenance very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray.）清洁溢出的液压油，正确使用放出来的液压油。（Clean up any oil that may have spilled. Properly discard the used oil.）使用温和的溶剂清洁液压油箱，彻底风干。（Clean the inside of the hydraulic tank using a mild solvent.
Page 114: 液压油滤更换（Hydraulic Filter Change
培训手册 Training Manual 常规保养 Daily Maintenance 2. 液压油滤更换（Hydraulic Filter Change）更换液压油滤对于机器的性能表现和使用寿命是非常重要的。脏的液压油滤芯或者阻塞的液压油滤芯可以导致机器性能不好，连续使用可能会导致零件损坏，如果在极端恶劣的环境下工作，需要更换液压油滤芯的频率要比平常环境多很多。（Replacement of the hydraulic filters is essential for good machine performance and service life. A dirty or clogged filter may cause the machine to perform poorly and continued used may cause component damage.
Page 115: 驱动轮毂维护（Wheel Drive Hub
培训手册 Training Manual 常规保养 Daily Maintenance  检查桩头端子处是否有被腐蚀而产生的氧化物，如有请用开水冲洗后擦干，并涂抹一层黄油保。（Check the if the terminal has been corroded, clean it by hot water and dry after, daub grease on it for protection.） 3.2 加水（Fill Water）  每两周检查电池液面状。（Check the water level in each two weeks.） ...
Page 116: 滑块和滑槽的保养（Slider & Spout Maintenance
培训手册 Training Manual 常规保养 Daily Maintenance 1) 确定需要维护的驱动轮毂，然后驱动机器使车轮的任意一个注油塞位于最低位置。（Elect the drive torque hub to be serviced. Then drive the machine until one of the two draining plugs is at the lowest point.） 2) 拧下车轮上的两个注油塞，将油放尽。（Remove both plugs and drain the oil） 3) 驱动机器使车轮任意一个注油孔位于最高位置，另一个位于水平位置。（Drive the machine until one plug is at the top and the other is at level position.）...
Page 117 培训手册 Training Manual 常规保养 Daily Maintenance JCPT-HD/DC 10-7 www.cndingli.com...
Page 119 浙江鼎力机械股份有限公司 Zhejiang Dingli Machinery Co., Ltd. 中国浙江德清县雷甸镇白云南路 1255 号 1255 Baiyun South Road. Leidian Town. Deqing Zhejiang China 售后服务部 After-sale Service Department 电话/Tel：0572-8681638、0572-8681639 网址/Web：www.cndingli.com 第四版 2017 年 9 月印刷邮箱/E-mail：service@cndingli.com Third Edition September 2017 Printing...

This manual is also suitable for:

Jcpt0807hd/dc Jcpt0807g dc Jcpt0808hd/dc Jcpt1008hd/dc Jcpt1012hd/dc Jcpt1212hd/dc ... Show all