Page 1 RASTAR85 TUG MANUAL RESCUE BOAT & DAVIT OFFICE OF ORIGIN CONTRACT: 8946-C-83093 ASL Shipyard Pte Ltd CONTRACT: 8946-C-83093 WRITTEN BY Palfinger DATE: ASL Hull No: H1104-09 ASL Hull No: H1107 Vessel Name: IRON BROLGA CHECKED BY Winfield Zheng DATE: 17/11/16 Naval Architect's Name: RAL Naval Architect's No.: 213-082...
Page 2 HARBOUR FACILITIES 8946-C-83093- TUGS – RASTAR 85 01 No.: VD-00192/A MANUAL Page: 2 of 208 RESCUE BOAT & DAVIT Contents RESCUE BOAT - RSQ 450 G Operation and Maintenance Manual ..............3 OUTBOARD ENGINE - 40 SEA PRO/MARATHON – 30/40 HP Operation and Maintenance Manual ..............
Page 3 Operation and Maintenance Manual RSQ 450 Series Rescue Boat Revision 2015-07-14...
Page 4 PALFINGER BOATS TECHNICAL MANUAL INSTALLATION OPERATION MANUAL SPAREPARTS INSTALLATION MANUAL INSTALLATION MANUAL ORIGINAL ENGLISH MANUAL TRANSLATION BY PALFINGER BOATS PROVISIONAL EDITION FINAL EDITION REVISIT EDITION Boat RSQ 450 SERIES Made for customer: Standard manual Customer order number: Palfinger boats project number:...
Page 5 PALFINGER BOATS B.V. Pasteurdijk 8 3846 BS Harderwijk The Netherlands +31 85 48 68 200 boats@palfinger.com www.palfingerboats.com PALFINGER BOATS B.V. Service & spare parts service-boats@palfinger.com www.palfingerboats.com 2015-07-14 RSQ 450 series...
Page 6: Important Information
Execution of Work PALFINGER BOATS is not responsible for execution of the work with or on the rescue boat. This work should be carried out by properly trained persons. Liability for the Contents of this manual Our manuals are constantly updated we reserve the right to change the contents without notice.
Page 7: Table Of Contents
Layout of the rescue boat ..............10 2.2. Technical specifications ................11 2.3. RSQ 450 series rescue boat limitations ............11 2.4. Technical description RSQ 450 series rescue boat .........11 2.4.1. Hull construction ................11 2.4.2. Outboard engine ................11 2.5. Rescue boat fittings (permanently fitted) .............12 2.5.1.
Page 8 Position indication light ...............22 5.4.4. Search light ..................22 5.4.5. Fuel pump ..................22 Operation description ..................23 6.1. General ....................23 6.1.1. Forward or reversing ................23 6.1.2. Steering ....................23 6.1.3. Speed ....................23 6.1.4. Hoisting release hook .................23 6.1.5. Painter release ...................23 2015-07-14 RSQ 450 series...
Page 9 6.4.1. Up-righting of capsized boat ..............26 6.4.2. Rescue of floating persons ..............26 6.4.3. Towing ....................27 Trouble shooting ....................28 Maintenance of the RSQ 450 series ..............29 8.1. Several items to check ................29 8.2. Maintenance & control ................30 8.2.1. Maintenance schedule .................30 8.2.2.
Page 10: Introduction
1.2. Introduction All PALFINGER BOATS rescue and fast rescue boats are designed according to the standards which have been recorded by the different classification bureaus. This means that all our boats meet the requirements which are necessary for recovery of persons who have accidently fallen overboard.
Page 11 The RSQ 450 series are capable of manoeuvring at a speed of 6 knots as a minimum and to maintain that speed for a period of at least 4 hours. It is optional to have bigger engines up to 40HP which will increase the top speed and bollard pull.
Page 12: Target Group
Important instructions will be indicated with this sign. Warning Danger for injury by electrical power. Warning Crush hazard. Keep hands clear. Environmental advice Advice to exonerate the environment or to stimulate recycling. 1.5. He / she form In this manual persons are referred 2015-07-14 RSQ 450 series...
Page 13: Technical Description
2. Technical description 2.1. General This chapter covers the technical specifications of the RSQ 450 series rescue boat. 2.1.1. Layout of the rescue boat Figure: layout of the rescue boat Figure: layout of the rescue boat Description Painter line hook...
Page 14: Technical Specifications
The RSQ 450 G Rescue boat is built with gel coat, colour: orange (RAL2004). 2.4.2. Outboard engine The RSQ 450 series rescue boat is supplied with a SOLAS approved long tail outboard engine with single propeller propulsion. Starting the engine is done manually by means of a starter rope.
Page 15: Rescue Boat Fittings (Permanently Fitted)
The lifting lugs are made of stainless steel 316 and are electric polished. 2.5.3. Painter facilities The RSQ 450 series rescue boat is fitted with a painter device on top of its bow cover. This painter device is of sufficient strength to withstand the towing forces when the rescue boat is being towed by the mother ship making headway at speeds up to 5 knots in calm water.
Page 16: Handholds
The handholds from the 450 G are made of stainless steel 316. 2.6. Rescue boat equipment, (loose items) The RSQ 450 series rescue boat will be out-fitted with several loose items of rescue equipment. For part numbers, please refer to chapter 10, drawings and listings.
Page 17 It will be delivered in a weather tight stowage bag and can be fitted permanently into the rescue boat. Boat cover Upon request the RSQ 450 series rescue boat can be supplied with a boat cover in order to keep the cockpit clean and tidy. Boat cradle Unless integrated into its launching device, the RSQ 450 series rescue boat can be supplied with a boat cradle for safe and adequate installation on deck.
Page 18: Preparation Arrival Unloading And Installing
3.3. Receiving a Rescue boat Before sending the RSQ 450 series rescue boat to our clients the rescue boat have to undergo several quality checks. One of the quality checks is if the boat is completely delivered as ordered by our client. If this is found to be compliant with the order,...
Page 19 Normally a rescue boat is shipped inside a container, below an illustration showing a typical delivery of a RSQ 450 series after being removed from the container. Safety equipment as per...
Page 20: Take Out A Rescue Boat From A Container
5. Lift the boat up on the lifting lug with an overhead crane until it is free from the rollers. 6. Move the boat further out of the container or ask the truck driver to move forward. Reference drawing 3FTR-100005 2015-07-14 RSQ 450 series...
Page 21: Preparing The Rescue Boat
6. Pump the fuel until a counter pressure is sensed. 7. Place the Rescue boat in its cradle at deck. 8. Connect the hoisting sling and hook. 9. Tighten the sea fastening lashings. 10. Check engine according engine manufacturers list. 2015-07-14 RSQ 450 series...
Page 22: Controls And Instruments Description
If the rescue boat is launched with the mother vessel making speed, the painter line must be tightened when the rescue boat is touching the water. This to prevent serious injury, death and material damage. Painter release 2015-07-14 RSQ 450 series...
Page 23: Safety
Good eyesight Good hearing Capability to carry out necessary tasks safely No incapacitating disabilities Not under influence of alcohol and or drugs 5.3.2. Mental Ability to understand and apply rules, regulations , safety instructions and precautions. Responsible 2015-07-14 RSQ 450 series...
Page 24: Emotional
This to make sure that the engine and so the rescue boat will stop in the event of the driver falling overboard. 2015-07-14 RSQ 450 series...
Page 25: Fire Extinguisher
As option a fixed battery box is available. See the picture at the left as example. 5.4.5. Fuel pump To prime the outboard engine, pinch the rubber bulb. See the picture at the left. Fuel pum priming 2015-07-14 RSQ 450 series...
Page 26: Operation Description
Ensure fuel tank is full and fuel hose is connected to outboard engine. Check if ventilation screw on top of the fuel tank is open Pump up the fuel primer bulb till you feel counter pressure Prepare davits, lashings etcetera for lowering according to davit instructions 2015-07-14 RSQ 450 series...
Page 27: Launching Instructions
This is to keep the rescue boat correctly underneath the davit, and to prevent the rescue boat capsizing. Figure: slewing the rescue boat outside Lower rescue boat acc. davit instructions to the waterline 2015-07-14 RSQ 450 series...
Page 28: Recovery Instructions
6.3. Recovery instructions The release mechanism of the davit should be prepared and checked according Maximum capacity of the RSQ 450 series is 6 persons. This should not be exceeded! Sail the rescue boat underneath the davit head Catch the painter line and connect this to painter hook. Make sure the other end is...
Page 29: Other Situations
Fasten the rope ladder port or starboard side. The rope ladder is stored inside the rescue bag in the front compartment Pull helpless persons with 2 persons amidships over gunwale into the rescue boat (if possible, declutch the engine!) 2015-07-14 RSQ 450 series...
Page 30: Towing
During towing take care that towing rope is kept free from propulsion unit to prevent blocking and damage of propulsion. Do not position yourself or others in line of any rope. Breaking ropes can hurt people. 2015-07-14 RSQ 450 series...
Page 31: Trouble Shooting
Bailing holes clogged, remove blockage bailing holes properly Water inside double hull Drain plug leaking, check O-ring at drain plug, tighten drain plug Leakage from deck or at the hull side, find leakage make water tight again 2015-07-14 RSQ 450 series...
Page 32: Maintenance Of The Rsq 450 Series
Several actions from the crew are asked to maintain the RSQ 450 series. In below text you can find how to maintain the RSQ 450 series and what actions need to be done. A schedule of intervals to perform this maintenance can be found in chapter 8.2.1.
Page 33: Maintenance & Control
8.2. Maintenance & control General safety precautions; Inform the officer of duty when starting and finishing work at the RSQ 450 series rescue boat. Ensure that boat is safely secured to davit and access to boat is safe. Never smoke inside or nearby a rescue boat.
Page 34 Polymer sealing compound. If leaking are year) detected, repair. 1.20 Check all bolts, screws and nuts for tight fitting. Fittings can become loose due to ope under load. 1.21 Check painter line release mechanism and clean with fresh water 2015-07-14 RSQ 450 series...
Page 35 This type plate is located at the starboard aft side of the rescue boat. It is a 8 digit number starting with 60 Please refer to figure: Typical delivery RSQ 450 series (chapter 3.3.) IMO number and name of the vessel where your rescue boat is installed.
Page 36: Rsq 450 Series Maintenance Log
8.2.2. RSQ 450 series MAINTENANCE LOG DATE MAINTENANCE ADJUSTMENTS / REPAIRS MADE SIGNATURE PERFORMED 2015-07-14 RSQ 450 series...
Page 37: Recommend Ship Spares
9. Recommend ship spares Refer to chapter 11, manufacturer spare part list 2015-07-14 RSQ 450 series...
Page 38: Drawings And Listings
10. Drawings and listings 1. 3FS-100003 Safety equipment M.C.E.D., refer to chapter 11 2. 3FS-100009 Safety equipment U.S.G.C. refer to chapter 11 3. 3FP-100188 electric diagram RSQ 450A & 450G, refer to chapter 11 2015-07-14 RSQ 450 series...
Page 39: Appendix
11. Appendix 1. Drawings 2. MSPL0001RSQ450A+450G manufacturer spare part list 450 A + G 2015-07-14 RSQ 450 series...
Page 123 DATE: 2016 - 04 V0.0 Concept Revised Final edition Installation Maintenance Operator Original Manual Translation by PALFINGER of original Manual SCH 10-5.2 R LP Project no.: 160162, 160163, 160164, 160165, 160166, 160167...
Page 124 +31 (0) 342 – 42 21 05 +31 (0) 342 – 49 27 17 PALFINGER MARINE NETHERLANDS service: Copyright © PALFINGER Marine Netherlands BV 2016 information may be used only for installation, training and servicing according to its intended function.
Page 125 Contents Terms and conditions Agreements SCH 10-5.2 R LP...
Page 126 System introduction 10-5.2 R LP davit. This is a hydraulic slewing crane (SCH) Other characteristics are; • the maximum weight the davit can carry (1000 kg), • based on the design of 5,20m, the outreach of this davit is 4,20 m), •...
Page 127 Terms and conditions Solas all SOLAS (Safety Of Life At Sea) guidelines, rules and regulations. Yet the basic philosophy of delivering cost-effective solutions that bring safety to life is follows the guidelines and measures to prevent accidents with boats as described in in the latest MSC (Maritime Safety Committee) resolutions.
Page 128 Agreements In this manual persons are referred to as “he”, although this “he” may also be a “she”. For readability reasons the “he” form is chosen. The following signs are used in this manual to draw the reader’s attention to items of special importance.
Page 129 Safety For a safe operation all operators and persons involved in installation, maintenance and repair of the davit must be familiar with the system functions and know how to use them. Each davit must be provided with the right manual. This manual must be easily available on board for personnel working with the product.
Page 130 Safety devices The davits are equipped with emergency stop switches located on the wired remote control and the electric cabinet Electric cabinet , wired remote control Emergency stop switch Davit launch/recovery under icing conditions The crew must take care that the davit is well maintained and functioning well under every circumstance, including conditions of icing.
Page 131 System layout SYSTEM PARTS Davit assembly Sheave Pedestal Remote control Winch Brake lever HPU Hydraulic power unit Car 35 hook Accumulator unit Hydraulic motor slewing drive Electrical cabinet Releasable cradle Wire rope SCH 10-5.2 R LP...
Page 132 Supplier PALFINGER MARINE NETHERLANDS BV Rescue boat handling Slewing Hydraulically by means of accumulated power, 180° Gravity, as per SOLAS regulations (S=0.4 + 0.02h) Electrically (18 m/min) By means of hand cranking 415V / 3ph / 50Hz In both electrical cabinet and winch motor (230V/40W)
Page 133 Starting up Preparations Transport The SCH davit is a complete fully assembled davit, with: • Pedestal. • Mounting materials. Check for possible damage at arrival. Check also if all products described on the packing or shipping list are there. Any possible damage or missing parts must be noted on the freight bill and must be signed by the transporter.
Page 134 Storage The hydraulic system and the winch are protected for about three months. If the davit is stored unused for more than three months, t motor and electrical cabinet must be put ON to avoid moisture and corrosion. The oil left If the davit is painted with one coat of epoxy primer, it must be stored inside a dry area with a constant temperature.
Page 135 Installation A complete assembled davit, delivered in an easy transportable size .For hoisting connect the lifting straps to the lifting eyes on top of the davit. • See also general arrangement drawing. • Release all the lashings, remove mounting package and be sure there are no obstructions left.
Page 136 Remove the breather Lubricants. The oil level must be halfway the sight glass . Put the breather back in its place. Breather , side glass • Remove the steel plug at position of the hydraulic power unit . The breather can be found in the electrical cabinet.
Page 137 • • Lower the hook manually with the hand wheel for approximately 2 m. • Check the cables and remove protective tape. • on the wired remote control . This will rotate the drum. • If the winch motor does not rotate, check the phase monitoring relay if a failure is given switch two phases of the power supply.
Page 138 Machine descriptions and functions The davit is a welded construction, consisting of a pedestal, an inner column, an outer are mounted on the frame. Before using the davit the davit arm must be turned up. To do this, put the hand crank in the crank housing and rotate.
Page 139 • Adjusting the brake lever If the brake is down in resting If the brake is lifted position Crank house, The gear wheel makes connection between There is no connection between gear wheel Rotating the ratchet the winch and the ratchet. The winch and ratchet.
Page 140 launching position. Pull up the control valve and the hydraulic slewing motor will bring the davit into outboard position. Push down the control valve to bring the davit into inboard position again. The stainless steel hydraulic tank Inside, an electric motor drives a hydraulic pump. When there is enough pressure (see pressure gauge ), the electric motor doesn’t pump.
Page 141 Electrical system The electrical cabinet and the wired remote control The electrical cabinet contains all the electrical components necessary to control the electrical functions. The operator can operate the winch with the wired remote control. The controls/alarms are: Indicator red Systeml failure failure No system failure...
Page 142 • Limit switch The limit switch prevents the system from hoisting the boat too high with electric power. The highest hoisting point is limited with the upper white screw to a distance of 100-200 • Electric motor on the winch With the electric motor on the electrical cabinet and the electric motor will start rotating the winch, and hoisting will start.
Page 143 2. The hand crank is used for manual hoisting a boat and crew when there is no electric power. To do this the hand crank must be put into the crank housing and must be rotated. 3. The hand crank is used to slew the davit manually, when there is not enough hydraulic 4.
Page 144 The CAR35 release hook has two hand grips: - Green : manual release. - Red: automatic release. The CAR35 release hook must be set to automatic release (red handle) when the boat is a load more than 30 kg. When the load is less than 30 kg the hook will open automatically. Then the boat is free to sail away.
Page 145 Oil and nitrogen pressure values of different davit parts have been noted on this label. This label can be found inside the door of the electric cabinet. To lower an empty hook release the brake by lifting the brake lever , and rotate the hand wheel When there is not enough pressure in the accumulator...
Page 146 Before using the davit the davit arm must be turned up. To do this, put the hand crank the crank housing and rotate. The wire rope will turn the davit arm up to its working position. When the davit is at the right angle push the secure pin in its place and place the spring cotter .
Page 147 Operation Operation locations SYSTEM PARTS Electric cabinet Oil level Wired remote control Car 35 hook Hand wheel Remote control Brake lever Releasable cradle manual hoisting Pressure gauge Discharge valve Hand pump Securing pin Discharge valve Spring cotter Control valve slewing SCH 10-5.2 R LP...
Page 148 Launching procedure rescue boat normal operation. Ready to launch • Hand hoist the arm (hand crank in crank housing) until it is in upright position • Place the secure pin and spring cotter to secure the arm to the under column •...
Page 149 Launching • Embark the crew. Make sure the crew is in safe position. • Release the boat from the cradle. • If present, bring the painter line in outboard position. Optional • Check if the painter line is attached and the painter release hook is locked. •...
Page 150 Emergency launching procedure • Embark the crew. Make sure the crew is in safe position. • Release the lashings and release the boat of the cradle. • From within the boat pull the “outboard remote control” (pulls up the hydraulic valve) to bring the davit arm completely in outboard position. •...
Page 151 Manual recovery procedure When there’s no electric power to drive the motor, the boat can be hoisted manually by using the hand crank. If the electric motor is accidentally activated during manual hoisting, a one-way bearing will prevent uncontrolled rotation of the hand crank. •...
Page 152 Launching instruction plate Launching procedure rescue boat normal operation. SCH 10-5.2 R LP...
Page 153 Troubleshooting Electrical power Problem Possible cause Possible solution No power on the electrical No ship power supply Check ship generator cabinet after the Main Switch Emergency switch interrupts Release emergency switch on is switched to ON. electrical system the wired remote control and or electric cabinet Main switch is broken Renew main switch on electrical...
Page 154 Problem Possible cause Possible solution Electromotor is not starting Thermal failure motor Wait until motor is cooled (PTC) (automatically) Switch on thermal relay in electric cabinet Broken electrical cable Renew electrical cable One phase is missing Check ship power supply Oil level is too low Oil temperature is too high Wait until oil is cooled...
Page 155 Maintenance This davit is designed for a tough and corrosive marine environment. A long working life is assured if the periodic maintenance is followed. Preventive maintenance consists of cleaning, checking (of adjustments and on wear and tear) and lubrication. Clean the davit with regular soap and water or a degreaser. Preventive maintenance ensures;...
Page 156 • A thorough examination must be carried out at least once a year. • part of the annual examination. • Reparation and replacement of parts should be carried out in accordance with the manufacturer’s requirements and standards. • For details see the latest MSC (Maritime Safety Committee) resolutions. Maintenance time schedules of the installation can be split into weekly, monthly, yearly, two Maintenance activities: 1.
Page 157 Maintenance general Machine part Maintenance general Week Month Year 2 Years Davit assembly Sheave wear and corrosion Sheave moving condition Wire rope Wire rope remote control Sheaves wire rope remote control Handles remote control Grease points 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and SCH 10-5.2 R LP...
Page 158 Hydraulic system Machine part Maintenance frequency Hydraulic system Week Month Year 2 Years 5 Years Hydraulic power unit Hydraulic oil Hydraulic oil level Hydraulic oil pressure Functionality discharge valve Functionality slewing Functionality control valve Functionality hand pump Breather Check grease taped parts Check pipe connections for leakage 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and replace (if necessary), 5-Measure and readjust (if necessary), 6-Replace, 7-Change oil.
Page 159 Winch Machine part Maintenance frequency Winch Week Month Year 2Years 5Years Check the oil level Change the winch oil Winch Hoisting functionality Lowering functionality Brake lever functionality Hand wheel functionality Manual hoisting functionality Limit switch functionality Centrifugal brake system Hold brake system Breather Freewheel clutch 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and...
Page 160 Electric system Machine part Electric system Week Month Year 2Years Outside of the electrical cabinet Electric wiring Functionality limit switch Functionality E-motor E-motor heating ESS Functionality emergency stop switch Electrical cabinet heating 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and SCH 10-5.2 R LP...
Page 161 Machine part Week Month Year 2 Years C35 CAR35 Connection automatic release hook to wire rope Automatic release actuation cord Manual release actuation cord Automatic release hook functionality test CAR35 replacement program 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and SCH 10-5.2 R LP...
Page 162 • Switch off the power with the main switch on the electrical cabinet • • Remove plug at the bottom of the slewing motor and let the oil out. • Put plug in its place again. • Remove breather • Remove plug •...
Page 163 Changing winch oil • Switch off the power with main switch. • Remove the breather on the side of the winch. • Remove the plug and release the old oil. • Set the plug back in place. • Fill the winch with oil (approximately 40 L) through the hole on side of the winch.
Page 164 • Switch off the electric power. • Discharge the accumulator by slowly opening the discharge valve and keep it • Remove the breather • Open the drain valve at the bottom of the tank and let the oil out. • Close the drain valve •...
Page 165 The steps of discharging the accumulator are: 1. Turn the main switch of the electrical cabinet to OFF(0). 2. Check the hydraulic pressure indicated on the pressure gauge. 3. Slowly discharge the accumulator by opening the discharge valve smoothly. • Remove cover bolts.
Page 166 2. Remove the cover nut on top of the accumulator and place the pressure gauge. Open the top valve. The pressure must be at least as much as the pressure described in the hydraulic diagram. If not, a new nitrogen bottle must be attached and the accumulator 3.
Page 167 The limit switch is pre-adjusted in our factory. Depending on the type of boat it can be necessary to re-adjust the limit switch. This procedure describes the steps of adjusting the limit switch. The starting position is the davit carrying an empty boat. Adjusting the screws of the limit switch must be done with great accuracy and care.
Page 168 Appendix Appendix 1: Advised Lubricants Advised oils and Lubricants See technical specification in manual for quantities. Shell Ambient Temp. Application -15°C / +20°C 0°C / +40°C B.P. - Castrol Ambient Temp. Application -15°C / +20°C 0°C / +40°C Exxonmobile Ambient Temp. Application -15°C / +20°C 0°C / +40°C...
Page 169 Appendix 2: Logbook for records of inspections and maintenance Date Maintenance / Inspection SCH 10-5.2 R LP...
Page 170 Appendix 3: Proof load test SCH 10-5.2 R LP...
Page 171 Appendix 4: Inspection report SCH 10-5.2 R LP...
Page 172 Service set A (1yr Recommended as a minimum with annual inspections) 90001 10268 R Lip Seal 10262 R Lip Seal 3-63-21-00-22 Gasket (brake) 3-63-21-00-55 Gasket (cover) Recommended service parts Service set B (2yr Annual inspection kit incl. centrifugal brake shoes) 10268 R Lip Seal 10262...
Page 191 DATE: 2016 - 04 V0.8 Concept Revised Final edition Installation Maintenance Operation Original Manual Translation by PALFINGER of original Manual CAR35 - Automatic release hook Standard manual...
Page 192 +31 (0) 342 – 49 27 17 PALFINGER MARINE NETHERLANDS BV service: Copyright © PALFINGER Marine Netherlands BV 2016 information may be used only for installation, training and servicing according to its (Parts of) this manual may be copied or distributed to third parties, on paper or in digital...
Page 193 System introduction Safety Starting up Operation Maintenance Appendix 1 Recommended spare parts CAR 35...
Page 194 System introduction Terms and conditions Statutory regulations The information in this manual is generally valid information applicable to this can and will not accept any claims from third parties caused by non-compliance with these statutory Execution of work Warranty Liability Liability for the contents of this manual There might be some minor differences between the photos, the descriptions, Imperfections...
Page 195 Agreements • • The following signs are used to draw the reader’s attention to items of special Revision sheet DATE CHAPTER DESCRIPTION CAR 35...
Page 196 Safety • The operator is capable and responsible of using his judgment to ensure safety • General rules for prevention of accidents and appropriate personal protective • • • • • • • alterations or changes to the program are only allowed after permission from •...
Page 197 System layout Actuating lever manual release Securing screw Type plate Latch green for manual release red for automatic release Actuating lever automatic release Pin spanner set Supplier Suppliers reference Static proof load Weight (approximately) Auto Release Mode (actuating force) Minimal and maximal dimension ring 13 mm up to 27 mm Drawing CAR 35...
Page 198 Starting up Preparations Transport description of the damage (including photographs and writing) must be sent immediately to: Storage CAR 35...
Page 199 Installation Assemble top shaft: - Place spliced eye or corresponding wire rope fall over the distance bush (4) - CAR 35...
Page 200 Operator locations Manual release Automatic release Operating the CAR 35 Release hook • • • • • • • Connecting the link to the hook. Push both levers up before to bring the hook in locked position. Press the suspension link of the boat into the hook (as shown below). The latch will open, the suspension link will slide in to place and the hook will be locked automatically.
Page 201 Automatic release (red hand grip) The automatic release function is activated just above water level (see the boat’s manual) • • Manual release (green hand grip) • Always check for and be aware of possible obstructions! CAR 35...
Page 202 CAR 35 instruction plate CAR 35...
Page 203 CAR 35...
Page 204 Preventive and corrective maintenance • • • • Maintenance regulations • • Reparation and replacement of parts should be carried out in accordance with • CAR 35...
Page 205 Maintenance time schedule Maintenance actions: Grease, lubricate Measure and readjust (if necessary) Replace Machine part Maintenance frequency Automatic Release Hook CAR35 Week Month Year 2 Years 5 Years to wire rope Automatic release actuation cord Manual release actuation cord functionality test Yearly inspection by authorized engineer 1-Clean and check for corrosion and deformation, 2-Grease, lubricate, 3-Check status, 4-Check and...
Page 206 Appendix 1 Recommended spare parts Pin spanner set Shaft CAR 35...
Page 207 Appendix 2 The CAR 35 Replacement program cates available Yours sincerely, CAR 35...
Page 209 Iron Ore Projects APPROVED BHP Billiton Iron Ore Pty Ltd Review Outcome: (Apply final outcome review stamp) ………………………………………………… A.B.N. 46 008 700 981 City Square AUTHORISATION TO PROCEED DOES NOT 125 St Georges Terrace RELIEVE THE SELLER/CONTRACTOR OF ANY RESPONSIBILITY OR PERTH WA 6000 LIABILITY UNDER THE PURCHASE ORDER / CONTRACT 8946-C-83093-VD-00020...
Page 210 FINAL DRAWING SHIPYARD : ASL SHIPYARD FLAG : AUSTRALIA HULL NO.: H1104 H1109 EQUIPMENT : RESCUE BOAT & Davit DATE: 2016-0 - 9...
Page 211 RESCUE BOAT & DAVITS...
Page 213 PALFINGER BOATS RSQ 450 G Overview...
Page 214 PALFINGER BOATS INTRODUCTION REQUIREMENTS PROPERTIES Description...
Page 215 PALFINGER BOATS HULL CONSTRUCTION/DECK OUTBOARD MOTOR STOWAGE FACILITIES RETRO-REFLECTIVE MATERIALS TOWING FACILITIES EQUIPMENT...
Page 216 PALFINGER BOATS...
Page 224 PALFINGER MARINE General Davit Wire Rope Electric Motor - Winch Power Pack Unit & Accumulator Electric Cabinet...
Page 225 PALFINGER MARINE END USER ADVANTAGES: RESCUE BOAT HYDRAULIC SLEWING DAVIT Doc. Nr. Date Revision Version Issued by PALFINGER NED-DECK reserves the right to change the specification without prior notice.
Page 226 PALFINGER MARINE TECHNICAL DESCRIPTION 1. GENERAL INTRODUCTION 2. DAVIT COLUMN 3. DAVIT ARM (LOW PROFILE TYPE) 4. WINCH...
Page 227 PALFINGER MARINE 5. HYDRAULIC POWER PACK UNIT (HPU) 6. ACCESSORIES ELECTRIC CONTROLS WIRE ROPE REMOTE CONTROL PARTS CONSERVATION 7. ADDITIONAL ACCESSORIES INCLUDED IN SCOPE OF SUPPLY 8. SPARE PARTS 9. INSTRUCTION MANUAL 10. STEEL CONSTRUCTION / DESIGN REGULATIONS...
Page 228 PALFINGER MARINE 11. APPROVALS AND CERTIFICATES...
Page 247 This certificate is issued under the French Maritime Authority, in compliance with the Council Directive 96/98/EC amended by Commission Directive 2013/52/EU as transposed in the French Regulations, to Palfinger Ned-Deck B.V. Summary of the range of the recognition which is detailed in the subsequent page(s):...
Page 248 ANNEX 1. SCOPE Products...
Page 252 USCG marking as per US-EC MRA 2. LIMITATIONS 0062/xx Where xx are the last two digits of the year in which the mark is affixed. 3. REMARKS *** END OF CERTIFICATE ***...