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Bug-O Systems CB-2 Instructions And Parts Manual

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INSTRUCTIONS
PARTS MANUAL
CIRCLE BURNER
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
Bug-O Systems is committed to empowering our customers by providing operator
controlled mechanized solutions for their welding, cutting and custom applications.
280 TECHNOLOGY DRIVE
PHONE: 412-331-1776
and
CB-2, CB-3
Model Number
Serial Number
Date of Purchase
A DIVISION OF WELD TOOLING CORPORATION
CANONSBURG, PENNSYLVANIA 15317-9564 USA
http://www.bugo.com
LIT-CB2-CB3-IPM-0422
FAX: 412- 331- 0383

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Summary of Contents for Bug-O Systems CB-2

  • Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-CB2-CB3-IPM-0422 Bug-O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding, cutting and custom applications. A DIVISION OF WELD TOOLING CORPORATION...
  • Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ELECTRIC SHOCK CAN KILL. EQUIPMENT DAMAGE POSSIBLE. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
  • Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.

  • Page 4: Table Of Contents

    17 ..CWO-3193 CB-2, CB-3 Housing Assembly / Exploded View / Parts List 17 ..CWO-3205 7" Cam Assembly / Exploded View / Parts List 18 ..CWO-3358 CB-2, CB-3 Motor & Transmission Plate / Exploded View / Parts List 18 ..CWO-3359 Transmission SW 5:1 / Exploded View / Parts List 19 ..CWO-3361 P.M.
  • Page 5 INTRODUCTION: The CB-2 (CBO-2000 & CBO-2002) Circle Burner uses oxy-fuel for square or beveled hole cuts using a single cutting pass. The CB-2 is mounted on a special frame with a releasable permanent magnet base specially designed for use on vessels and large diameter pipe.

  • Page 6: Setup And Operation

    -H Machines are supplied with a Harris torch. FIXTURING: All circle burners (excluding CB-2) have to be fixtured in some manner from the top of the shaft. This may be achieved in one of the following; column & boom, manipulator or a fixture devise.

  • Page 7: Making A Cut

    MAKING A CUT: 1. Position the torch to the starting location using the CWO-1635 Racking System. Ensure that the torch is at the appropriate position, standoff distance and angle. 2. Ignite torch. Refer to the torch manufacture instructions. 3. Preheat the spot were the cut is to be started. Before cutting action can start, the base metal must be preheated to a bright cherry red.

  • Page 8: Cwo-6210 Rotation Control For Cbo-2000/Cbo-2002

    CWO-6210 ROTATION CONTROL FOR CBO-2000/CBO-2002 Speed Control Travel Direction On/Off Switch Pilot Light SPEED CONTROL: Controls the speed in which the machine travels. The depicted lines 0 to 100 should not be construed as inches per minute of travel. They should be considered as reference points only. TRAVEL DIRECTION: Controls the direction in which the machine will travel.

  • Page 9: Technical Data: (Cb-2 Circle Burner) / Dimensions

    TECHNICAL DATA: (CB-2 CIRCLE BURNER) Rotation speed: 0.1-2 r.p.m. Cam Range: 0-7" (0-178 mm) Cutting Diameter: For Square Cut Holes: 4"-48" (102-1219 mm) For Bevel Cut Holes: 1.5"-42" (38-1067 mm) Height: 37.5" (953 mm) Net Weight: 210 lbs. (95.3 kg) Shipping weight: 290 lbs.

  • Page 10: Technical Data: (Cb-3 Circle Burner) / Dimensions

    TECHNICAL DATA: (CB-3 CIRCLE BURNER) Rotation speed: 0.1-2 r.p.m. Cam Range: 0-7" (0-178 mm) Cutting Diameter: For Square Cut Holes: 4"-48" (102-1219 mm) For Bevel Cut Holes: 1.5"-42" (38-1067 mm) Height: 38.5" (978 mm) Net Weight: 125 lbs. (56.7 kg) Shipping weight: 230 lbs.

  • Page 11: Cbo-2000 Cbo-2002 Cb-2 Circle Burner / Exploded View / Parts List

    CBO-2000 CBO-2002 CB-2 CIRCLE BURNER / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION 100-0437 CB2, CB3 COM Group CBO-3073 CB2 Frame CWO-6100-K Rotation Control CWO-6210 Rotation Control Box BUG-1298 2-Hose Mach. Torch 4" 2 BUG-1259 Adj. Tip Adaptor BUG-9448 1/2"...

  • Page 12: 0-0437 Cb2, Cb3 Com Group / Exploded View / Parts List

    100-0437 CB2, CB3 COM GROUP / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION CWO-3193 CB2, CB3 Housing Assembly CWO-4050 1" Bearing w/ Fasteners CWO-4340 1-1/2" Flange Bearing CWO-3366 CB2 Collector Ring Assembly CWO-3358 CB2, CB3 Motor & Transmission Plt Assembly CWO-3361 P.M.

  • Page 13: Cbo-2000 Cbo-2002 Cb-2 Circle Burner / Wiring Diagram

    CBO-2000 CBO-2002 CB-2 CIRCLE BURNER / WIRING DIAGRAM...

  • Page 14: Cbo-3000 Cbo-3002 Cb-3 Circle Burner / Exploded View / Parts List

    CBO-3000 CBO-3002 CB-3 CIRCLE BURNER / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION 100-0437 CB2, CB3 COM Group CWO-6110-K Rotation Control CWO-6210 Rotation Control Box BUG-1298 2-Hose Mach. Torch 4" 2 BUG-1259 Adjustable Tip Adaptor BUG-9448 1/2" Wrench BUG-9449 Hex Key Special CWO-3744...

  • Page 15: Cbo-3000 Cbo-3002 Cb-3 Circle Burner / Wiring Diagram

    CBO-3000 CBO-3002 CB-3 CIRCLE BURNER / WIRING DIAGRAM...

  • Page 16: Cwo-1635 Racking System Cb-2, Cb-3 / Exploded View / Parts List

    CWO-1635 RACKING SYSTEM CB-2, CB-3 / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION ABR-1060 V-Guide Ways 33" ABR-1070 V-Guide Ways 19" BUG-5188-10 Torch Holder Assy. w/10" Rod CWO-1675 Vertical Racker CWO-1695 Attachment Block CWO-3450 10.6# Load Spring Assy.

  • Page 17: Cwo-3193 Cb-2, Cb-3 Housing Assembly / Exploded View / Parts List

    CWO-3193 CB-2, CB-3 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION ARV-1113 1/4 NPT 90 Degree St. Elbow BUG-9096 Outlet Bushing, Oxygen BUG-9097 Outlet Bushing, Fuel Gas CWO-5839 Center Tubing Housing CB-2 CWO-5854 Top Housing Plate CB-2...

  • Page 18: Cwo-3358 Cb-2, Cb-3 Motor & Transmission Plate / Exploded View / Parts List

    CWO-3358 CB-2, CB-3 MOTOR & TRANSMISSION PLATE / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION BUG-1338 Nameplate CWO-5885 Transmission & Motor Plate CWO-5886 End Plate FAS-0359 Hex Hd Cap Scr 1/4-20 x 1" FAS-1351 Hex Nut 1/4-20 FAS-2372 Hex Hd Cap Scr 5/16-18 x 1-1/4"...

  • Page 19: Cwo-3361 P.m. Motor Assembly / Exploded View / Parts List

    Gear, P.M. Motor #147 FAS-0455 Set Scr 1/4-20 x 1/2 Cup Point TERM WTE 0602 #6 Fork Blue CWO-3425 CB-2, CB-3 CAMSHAFT & SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION CWO-4352 Ball Joint End 3/8-24 RH...

  • Page 20: Cwo-3501 Cb-2, Cb-3 Shaft Assembly / Exploded View / Parts List

    CWO-3501 CB-2, CB-3 SHAFT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION BUG-1296 Hose Adaptor, Oxygen BUG-1297 Hose Adaptor, Fuel BUG-9096 Outlet Bushing, Oxygen BUG-9097 Outlet Bushing, Fuel CWO-4049 O-Ring, Oxygen, Fuel CWO-3502 CB-1P, CB-2 Pointer CWO-5577...

  • Page 21: Cwo-3960 Cb-2, Cb-3 Small Brush Assembly / Exploded View / Parts List

    CWO-3960 CB-2, CB-3 SMALL BRUSH ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION CWO-3961 CB-2 Small Retainer Block CWO-9076 Small Retainer Support CWO-5831 1/8" x 1/8" x 7/8" Brush CWO-5874 1/8” Brush Holder CWO-5875 CWO-5876 Clip...

  • Page 22: Cwo-6210 Rotation Control / Exploded View / Parts List

    CWO-6210 ROTATION CONTROL / EXPLODED VIEW / PARTS LIST 12,13,20 12,13,20 14,15 14,16 ITEM PART NO. DESCRIPTION ARM-2279 Toggle Switch BUG-9445 Power Cord BUG-9687 Knob Fluted BUG-9694 Knob CSR-1597 Cord Strain Relief CWO-6216 Rotation Box Front Panel CWO-5547B Rotation Box Rear Panel CWO-6206 Indicator Light CWO-6527...
  • Page 23 ROTATION CONTROL / WIRING DIAGRAM / ELECTRICAL COMPONENT CHART = INDICATES ITEMS THAT ARE SUPPLIED TOGETHER. ELECTRICAL COMPONENT CHART ITEM DESCRIPTION PART NO. Toggle Switch ARM-2279 Red Neon Lamp CWO-6206 Speed Control Board w/Resistor CWO-6525 Fuse 2 amp MPD-1026 Fuse 3 amp FUS-0257 Rotary Switch MUG-1258-1...
  • Page 24 CWO-6210-240 ROTATION CONTROL / EXPLODED VIEW / PARTS LIST 12,13,20 12,13,20 14,15 14,16 ITEM PART NO. DESCRIPTION ARM-2279 Toggle Switch BUG-9593 240V Twist Lock Plug BUG-9687 Knob Fluted BUG-9694 Knob CSR-1597 Cord Strain Relief CWO-6216 Rotation Box Front Panel CWO-5547B Rotation Box Rear Panel BUG-1428 Red 240V Pilot Light...
  • Page 25 CWO-6210-240-WD ROTATION CONTROL / WIRING DIAGRAM = INDICATES ITEMS THAT ARE SUPPLIED TOGETHER ELECTRICAL COMPONENT CHART ITEM DESCRIPTION PART NO. Toggle Switch ARM-2279 Red Neon Lamp CWO-6206 Speed Control Board w/Resistor CWO-6527 Fuse 1.5 amp FUS-0190 Fuse 3 amp FUS-0257 Rotary Switch MUG-1258-1...

  • Page 26: Cwo-3073 Cb-2 Frame / Exploded View / Parts List

    CBO-3073 CB-2 FRAME / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION CBO-3072 Frame Weldment = CB-2 Frame CWO-3407 Magnet Assembly / CB-2 Frame CWO-3090 Magnet Foot = CB-2 Frame FAS-0495 Set Scr 3-8/16x 1-1/2" CWO-3777 T-Handle, Knob 5/16-18 x .98"...

  • Page 27: Accessories / Cwo-3744 Manipulator Bracket / Cwo-3895 Hillside Kit / Cwo-3744 Manipulator

    ACCESSORIES: CWO-3744 Manipulator CWO-3895 Hillside Bracket The Manipulator Bracket is T h e C W O - 3 8 9 5 a mounting devise that was Hillside Kit provides designed to be used on a single rise and fall some Circle Welders and motion per revolution Circle Burners.

  • Page 28: Cb-3 & Cb-3H Circle Burner (Only) - Burning Hillside Holes

    CB-3 & CB-3H CIRCLE BURNER (ONLY) - BURNING HILLSIDE HOLES All CB-3 and CB-3H burning machines have to be fixtured in some manner over the work. This fixturing is normally accomplished by our column and boom or a manipulator. II. Cam A.

  • Page 30: Preventive Maintenance / Cb-2, Cb-3 Circle Burner

    Refer to CB-2, CB-3 Electrical Wiring Diagram. (CB-2 page 12; CB-3 page 14) CB-2, CB-3 Collector Ring (Item #2): Inspect cable connections for damages and that the connector is not cracked. Ensure that the connector is fastened properly to the Top Aluminum Gear (Item #13) on the CB-2, CB-3 Exploded View Parts List.
  • Page 31 EVERY TWELVE MONTHS: Refer to CB-2, CB-3 Exploded View Parts List. (CB-2 page 11; CB-3 page 13) 1” Bearing with Fasteners (Item #20): Do not grease the bearing it is greased for life by the manufacturer.

  • Page 32: Warranty

    WARRANTY Model _____________________________ Serial No. __________________________ Limited 3-Year Warranty* Date Purchased: ____________________ Where Purchased:___________________ For a period ending one (1) year from the date of invoice, Manufacturer warrants that any new machine or part is free from defects in materials and workmanship and Manufacturer agrees to repair or replace at its option, any defective part or machine.

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Cb-3

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