Proflex G9 Service Manual

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ProFlex

SERVICE MANUAL

07/08/20 Rev A

Your System Configuration

Temperature Controls

Microprocessor - 4th Gen

4 Hose / 4 Gun

Single Motor / Pump

Voltage Requirements

220 VAC, Single Phase, 40 A

N o On e Puts It Tog et her Li ke HMT

1723 W. Hamlin Rd | Rochester Hills, MI 48309

248.853.2011 | www.hotmelt-tech.com

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Summary of Contents for Proflex G9

Page 1 ProFlex ® SERVICE MANUAL Your System Configuration Temperature Controls Microprocessor - 4th Gen 4 Hose / 4 Gun Single Motor / Pump Voltage Requirements 220 VAC, Single Phase, 40 A N o On e Puts It Tog et her Li ke HMT ®...
Page 2  Processing of food Residual Risks In the design of the Benchmark and ProFlex systems, every measure was taken to protect personnel from potential danger. However, some residual risks can not be avoided:  Risk of burns from hot material ...
Page 3: Table Of Contents
Proflex G9-4 ® Table of Contents ......................3 Safety & Set Up ......................4-5 Operating Instructions....................6-8 Front Panel Controls ....................6 Temperature and System Controls ................7 Front Panel ....................... 8 Electrical ........................9-10 Fuse & Relay Chart ....................9 Schematic ........................ 10 Warranty Information ....................
Page 4: Safety & Set Up
Safety & Set Up Proflex G9-4 ® STOP If incorrectly used, this machine can cause severe injury. Those who use and maintain the machine should be trained in STOP its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust or service the machine.
Page 5 Safety & Set Up Proflex G9-4 ® Prevent Serious Equipment Damage Before Using Your Hot Melt System Protect your hot melt equipment by installing a GFEP (Ground Fault Equipment Protector) device It is your responsibility and obligation to in your distribution panel.
Page 6: Operating Instructions
Operating Instructions Front Panel Controls Proflex G9-4 ® 340-143 Rev:D Temperature Display 220 Volt 20-70% Temperature Set-Back Control ® Main Power Switch: Turns the system “ON” or “OFF.“ Zone Status: Sensor Fault: The LED will light and indicate that no RTD Service Clock: Displays the number of hours that the system sensor input is present in the selected zone.
Page 7: Temperature And System Controls
Operating Instructions Temperature and System Controls Proflex G9-4 ® Zone Temp and Status Display buttons: Press and hold any zone button, (e.g. Tank, Hose, Gun, Grid) to display the set temperature, then release to see the actual temperature. The selected zone’s status (Sensor Fault, Ready, etc.) will also be displayed in the Zone Status area.
Page 8: Front Panel
Operating Instructions Front Panel Proflex G9-4 ® 340-143 Rev: D Temperature Display 220 Volt 20-70% Temperature Set-Back Control BILL OF MATERIALS ITEM DESCRIPTION PART NO QTY Control Box Assembly 934-912 Pump Switch, 10 A 211-010 Main Power Switch, 40 A,...
Page 9: Electrical
Electrical Fuse & Relay Chart Proflex G9-4 ® GFEP, Single Motor Push Button Board Cable (220-049) Side Button Board (245-037) Set Mode Run Mode Microprocessor Board Cable (220-052) TANK HEATER FUSE Microprocessor Board (245-040) ITEM DESCRIPTION REPLACE WITH PART NO...
Page 10: Schematic
Electrical Schematic Proflex ® GFEP, Single Motor Main “ON/OFF” Breaker Tank Heater Circuit 100A Tank Fuse TB-1 Tank Fuse TB-2 C1-15 C1-10 102E 102B 102C 102A 102D Ground Ground Fault Ground Fault Equipment Protector Equipment Protector LINE (Hoses & Guns) LINE (Hoses &...
Page 11 Electrical Ground Fault Equipment Protection (GFEP) Proflex ® This adhesive dispensing system is equipped with a Ground Fault Equipment Protector (GFEP) that has been installed on the circuit powering the hose and gun zones. This GFEP is designed to protect the hoses from an unintended ground fault.
Page 12: Warranty Information
Warranty Information Proflex ® Warranty Information This Warranty extends to the original purchaser only and commences on the date of the original purchase. Any part of the Hot Melt Technologies (HMT) adhesive supply unit (ASU) manufactured by HMT and found in the reasonable judgement of HMT to be defective in material and workmanship, will be repaired or replaced by HMT without charge for parts or labor.