Related Manuals for fti AIR FT025P
Summary of Contents for fti AIR FT025P
- Page 1 FTI AIR AODD MODELS FT025P, FT025V, & FT025C Assembly, Installation, & Operation Manual P/N 109814 REV 3 Record your Model and Serial Number here. MODEL NUMBER SERIAL NUMBER...
- Page 2 EU Declaration of Conformity FTI Air hereby declares that the following machine(s) fully comply with the applicable health and safety requirements as specified by the EC Directives listed. The complete product complies with the provisions of the EC Directive on machinery safety.
- Page 3 FTZU 16 ATEX A473-16 This declaration applies to FTI Air ATEX Series AODD pumps, being designated by the letter -A- in the model number, and only manufactured out of metallic or carbon fiber filled PP designated by the model numbers FTXX[Z]A, FTXX[Z]S, or FTXX[Z]C, with metallic or carbon fiber filled non-wetted parts designated by the letters -AA- or -CD- within the model number.
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Page 4: Table Of Contents
Table of Contents Important Information - READ ME FIRST Export Regulation Notice .......................... 5 Chemical Reaction Disclaimer ........................ 5 Safety Precautions ..........................5-6 Pump Specifications Materials Profiles............................7 Technical Specifications ..........................7 Model Number Explanation & Example Part Numbers................8 Performance Curve............................ -
Page 5: Important Information- Read Me First
The user must exercise primary responsibility in selecting the product’s materials of construction which are compatible with the fluid(s) that come(s) in contact with the product. The user may consult FTI Air (manufacturer) and a manufacturer’s representative/distributor agent to seek a recommendation of the product’s material of construction that offers the optimum available chemical compatibility. -
Page 6: Safety Precautions
There may be small quantities of chemicals present during inspection. WARNING: Hot surfaces. FTI Air pumps are capable of handling liquids with temperatures as high as 220ºF (104ºC). This may cause the outer areas of the pump to become hot as well and could cause burns. -
Page 7: Materials Profiles
Material Profiles Operating Temperature Chemical Relative Material Description Composition Cost Minimum Maximum Thermoplastic that is resistant to alkali and 32°F 158°F Polypropylene Pure Polypropylene strong acids. (0°C) (70°C) Conductive Thermoplastic that is resistant to alkali and 32°F 158°F Carbon filled Polypropylene Polypropylene strong acids and conductive. -
Page 8: Model Number Explanation & Example Part Numbers
Check Valve Seat O-Ring Materials* R - Santoprene C - FEP/FKM *Required for wet end **Required for ATEX Example Pump P/Ns: FT025P-P1-RRPR-N1, FT025P-P1-1TPC-N1, FT025V-P1-1TVC-N1 & FT025C-C2-RRCR-N1-A Example Wet End P/Ns: FW025P-RRPR, FW025P-1TPC, FW025V-1TVC & FW025C-RRCR FT025P, FT025V, & FT025C Performance FLOWRATE - LPM (278) (82) 2 (3.4) -
Page 9: Dimensional Drawing
Dimensional Drawing... -
Page 10: Installation Drawing
Once the pump primes; the shut-off valve can be opened additionally to increase the pump’s flow. If the pump is operating but not pumping any liquid see the troubleshooting section for tips & suggestions. Accessories Surge suppressors & filter/regulators are available and should used with FTI Air pumps. -
Page 11: Troubleshooting
Troubleshooting Tips & Suggestions PUMP WILL NOT START OR CYCLE: • Blocked liquid pipe or hose - Clean out or replace • Clogged liquid chamber - Remove debris • Diaphragm shaft bushing / o-ring leak - Replace o-rings • Air valve carrier not shifting - Inspect and clean ERRATIC CYCLING: •... -
Page 12: Disassembly
Wet End Disassembly Remove the (4) discharge manifold bolts The discharge seat o-rings, valve seats (item 9) from the discharge manifold (item and valve balls (items 13, 14, & 15) can now 16) using a T30 or T27 Torx bit. be accessed and replaced if needed. - Page 13 Remove the outer plate, diaphragm(s), and inner plate (items 19, 20, 21, 22, & 23) from the side that is loosened. Pull or push the shaft (item 27) and remaining plates and diaphragms out of the center section. If pulling, it may be easier to grip the diaphragm if it is inverted. The remaining diaphragm (item 20) and plates (items 19 &...
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Page 14: Reassembly
Wet End Reassembly For Santoprene fitted pumps place the inner plate (item 23) over the bolt so that the round groove in the inner plate faces the diaphragm. For PTFE fitted pumps place the small diaphragm Slide the center hole of one diaphragm o-ring (item 22) into the groove of the diaphragm. - Page 15 For PTFE fitted pumps place the large Push the shaft (item 27) through the center of diaphragm o-ring (item 21) into the groove in the center section (item 28). the center section (item 28). The other diaphragm(s) (item 17) and inner/ Tighten and torque the outer plates (item 19) outer plates (items 19 &...
- Page 16 Install the liquid chambers (item 18) by plac- Flip the pump upside down and drop the suc- ing one side over the diaphragm. Start all 6 screws tion valve balls (item 15) into the liquid chambers (item 11) before tightening and torqueing. Torque (item 18) ball cages.
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Page 17: Air End Servicing
Stand the pump upright onto the suction manifold feet (item 12). Place the valve balls (item 15), valve seats (item 14), and seat o-rings (item 13) into the discharge manifold (item 16) in the same order as the suction side was done in step 11. Place the discharge manifold atop the pump, tighten, and torque the discharge manifold bolts (item 11) in an “X”... -
Page 18: Air Valve O-Ring Replacement
If replacing the bushings (item 24), then the Inspect the shaft (item 27) for damage. It is muffler felt (NS) should also be replaced prior to common for shafts to become grooved during replacing the second bushing. It is important when service. -
Page 19: Valve Gasket Replacement
Valve Gasket Replacement Remove the valve body (item 2) by removing Pull the valve body (item 2) off the front of the the four (4) socket head cap screws (item 1) that center sectin (item 23). attach the valve body to the center section (item 23) with a 3mm hex wrench Place the new gasket (item 8) on the air valve (item 2) and ensure the slots in the gasket align with the slots in the air valve and valve plate (item 7). -
Page 20: Spare Parts List
Insert the (4) cap screws (item 1) through the First hand tighten only each cap screw (item valve body and gasket (items 2 & 10) and place 1) until the cap screw head makes contact with onto the center section (item 8). Ensure the slide the valve body. -
Page 21: Exploded View
Exploded View & Spare Parts List ITEM DESCRIPTION PART NO. ATEX PART NO. CAP SCREW, SOCKET HD M4-0.7X35MM SSTL 109724 VALVE BODY, FNPT GLASS FIBER REINFORCED PP (GFRPP) FT025 109248 VALVE BODY, FNPT CARBON FILLED ACETAL (CFPOMC) FT025 109248-1 VALVE BODY, FBSPT GLASS FIBER REINFORCED PP (GFRPP) 109248-2 FT025 VALVE BODY, FBSPT CARBON FILLED ACETAL (CFPOMC) FT025... - Page 22 ITEM DESCRIPTION PART NO. ATEX PART NO. MANIFOLD, SUCTION PP UNIVERSAL NPT/BSPT FT025 SEE MANIFOLD TABLE MANIFOLD, SUCTION PVDF UNIVERSAL NPT/BSPT FT025 SEE MANIFOLD TABLE MANIFOLD, SUCTION CFPP UNIVERSAL NPT/BSPT FT025 109116-3 O-RING, VALVE SEAT, SANTOPRENE (RED) FT025 109733 O-RING, VALVE SEAT, FEP/FKM FT025 109325 VALVE SEAT, PP FT025 109223...
- Page 23 FT025P, FT025C, & FT025V Maximum Torque Settings FT025 Kits Item # Torque Kit Key Description Part No. 1.7 N-m (15 in-lbs) PARTS SUPPLIED IN A WET SIDE KIT 109815 5.6 N-m (50 in-lbs) PARTS SUPPLIED IN AIR END KIT 3.4 N-m (30 in-lbs)
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Page 24: Warranty
Warranty FTI Air A Division of Finish Thompson, Inc (manufacturer) warrants this pump product to be free of defects in materials and workmanship for a period of five years from date of purchase by original purchaser. If a warranted defect, which is determined by manufacturer’s inspection, occurs within this period, it will be repaired or replaced at the manufacturer’s option, provided (1) the product is submitted with proof of...
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