Summary of Contents for Safeaid TS7000
- Page 1 TS7000 MATERIAL HANDLER OPERATORS MANUAL VERSION I 7/20/2020 Page 1 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
- Page 2 NOT NECESSARILY PREVENT DAMAGE DUE TO OVERLOADING AND RELATED CAUSES, IF NOT SET PROPERLY. BEFORE OPERATING A MACHINE EQUIPPED WITH A SAFE-AID TS7000 RCI, THE OPERATOR MUST READ THE INFORMATION IN THIS MANUAL CAREFULLY. CORRECT FUCTIONING OF THE SYSTEM DEPENDS UPON ROUTINE DAILY INSPECTION AND ANY SUSPECTED FAULTS OR APPARENT DAMAGE SHOULD BE IMMEDIATELY REPORTED TO THE RESPONSIBLE PERSON BEFORE USING THE MACHINE.
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Page 3: Table Of Contents
OPERATING SCREENS – FIGURE 4 & 5 ..................6 ERROR MESSAGES - FIGURE 6 AND TABLE 1 ................9 SAFE-AID TS7000 SYSTEM ERROR TABLE – TABLE #1 ............10 WORKING OPERATIONS – FIGURE 7 ................... 12 INDICATING STATUS LIGHTS AND DUMP OUTPUT (LEVER CUT-OFF) – TABLE # 2..14 TOUCH SCREEN CALIBRATION –... -
Page 4: System Use
SYSTEM USE The TS7000 unit is designed with ease of operation in mind. The machine setup is automatic or selected and confirmed by the operator before the system goes into its normal operating/monitoring screen, requiring no further input from the operator unless the machine configuration is changed, and a manual setup is required. -
Page 5: System Startup - Figure 2 & 3
SYSTEM STARTUP – FIGURE 2 & 3 The TS7000 display (LMI) will automatically come on when you switch the machine on, and the buzzer will sound once. The system will run a CRC (cyclic redundancy check) to make sure that all raw data is correct. -
Page 6: Machine Configuration Selection
Repeat the selection steps. Figure 4 Figure 5 In operating mode, you can see all the current parameters of the machine. Page 6 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I... - Page 7 Stick Angle: This displays the stick angle. Utilisation: Percentage utilisation is the percentage of rated load used by the current lifted load. Date & Time: This is the current date and time. Page 7 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
- Page 8 (see Tilt or Level setup). Area Selection Potentiometer: The black dot in the perimeter circle represents the position of the boom relative to the carrier. Page 8 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
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Page 9: Error Messages - Figure 6 And Table 1
ERROR MESSAGES - FIGURE 6 AND TABLE 1 The TS7000 will sound a buzzer and the green block will be replaced by an orange or red block at the top of the screen if any error occurs on the system. These errors are displayed at the bottom of the screen as either an error code only or the error description with the error code e.g. -
Page 10: Safe-Aid Ts7000 System Error Table - Table #1
SAFE-AID TS7000 SYSTEM ERROR TABLE – TABLE #1 CODE SCREEN DISPLAY INDICATION OPERATOR SOLUTION Boom is not over an area covered by the current E001 Slew Error Slew the boom into a safe working area. configuration selected. The lifted load is greater than or equal to 90% of the... - Page 11 P/Tdx Bottom Error Call installer or service technician. 5400 - 5410 counts. Top pressure transducer reading below 3.75mA – 5400 - E066 P/Tdx Top Error Call installer or service technician 5410 counts. Page 11 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
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Page 12: Working Operations - Figure 7
The Lifted Load will be zeroed allowing for a reading excluding the original weight. The original weight is still considered when calculating the percentage of utilisation therefore the TS7000 will still give the correct 90% and 100% warnings. Once pressed, the numbers under the lifted load will flash showing no value, only 0,0t and the GREEN LED will flash intermittently. - Page 13 X & Y axis. Press the button to return to main working screen. Figure 7 Note: Function 1, 4, 6 & 7 can only be used activated by the programmer/installer. Page 13 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
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Page 14: Indicating Status Lights And Dump Output (Lever Cut-Off) - Table # 2
R400 No Coms E034 No Load Chart Data E035 No Moment Value E036 Tilt Error X Axis E037 Tilt Error Y Axis E040 A400 Tilt No Coms E045 Main Dump Short Circuit Page 14 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I... - Page 15 The GREEN BLOCK will flash when TARE function is used, and the machine is within the limits specified by the manufacturer. Errors will only be displayed if the equipment is installed e.g. no A-2-B error can occur if no winch is fitted Page 15 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
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Page 16: Touch Screen Calibration - Figures 8, 9 & 10
If the touch screen is not responding correctly to touch, the touch screen may need to be calibrated. Switch the TS7000 system power off then power up the TS7000 and wait for the splash screen (Figure 8) to appear. Figure 8 While the splash screen is on, press and hold the screen for five full seconds in the centre until the touch calibration is activated and loaded (Figure 9). - Page 17 Hold finger/pen in this area until prompted to lift (Figure 9). The software will then prompt for three more touch zones resulting in co-ordinates for all four corners of the screen. Once calibration is complete the software automatically begins the standard start up procedure. Page 17 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...
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Page 18: Screen Brightness - Figures 11 & 12
3. Once the brightness has been adjusted press the button to return to the operating screen. Figure 11 Figure 12 Page 18 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I... -
Page 19: Set Date & Time - Figures 13 & 14
3. Time format is 24 Hour Clock hh : mm : ss 4. Date format is dd / mm / yyyy 5. Once the time & date have been adjusted press the button to return to the operating screen. Page 19 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I... -
Page 20: Keyswitch Override - Figure 15
1. 2 Amp Main System Fuse 2. 5 Amp Keyswitch Override Fuse 3. 5 Amp Dump Fuse 4. 5 Amp Relay #2 Fuse 5. 5 Amp Relay #3 Fuse 6. 5 Amp Relay #4 Fuse Page 20 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I... -
Page 21: Installation Details
INSTALLATION DETAILS Installation Done By: Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ Reg No. 1983/011830/07 Tel No: +27 (0) 11 792-1084 Email: cranesafety@icon.co.za www.elecmech.co.za Page 21 TS7000 MATERIAL HANDLER OPERATORS MANUAL - VERSION I...