BROSA 0656 FlexLim Operating Manual
  1. Manuals
  2. Brands
  3. BROSA Manuals
  4. Accessories
  5. 0656 FlexLim
  6. Operating manual

BROSA 0656 FlexLim Operating Manual

Hide thumbs Also See for 0656 FlexLim:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating Manual
0656 FlexLim (Safe) system
Manual version: 2.3
Revision: 05/2019
................................................................................................................................................................
BROSA AG
Dr. Klein Straße 1
D-88069 Tettnang
Phone: +49(0)7542 93 35 0
Fax:
+49(0)7542 93 35 35
info@brosa.net
www.brosa.net
BROSA Pte Ltd
BROSA B.V.
25 Lorong Kilat #02-01
Galliershof 38
Singapore 598126
NL - 5349 BV Oss, Holland
Phone: +65 6795 2324
Phone: +31 412 6146 02
Fax:
+65 6795 2428
Fax:
info.sg@brosa.net
info@brosa.nl
BROSA (Nanjing) Co., Ltd.
Jinma Lu 3, Maqun Scientific Park, Qixia District
210049 Nanjing
Phone: +86 (25)8222 4639
+31 412 6146 86
Fax:
info.cn@brosa.net
© 2018 BROSA AG, Tettnang, Germany
+86 (25)8222 4639

Advertisement

Table of Contents
loading

Related Manuals for BROSA 0656 FlexLim

Summary of Contents for BROSA 0656 FlexLim

  • Page 1 Operating Manual 0656 FlexLim (Safe) system Manual version: 2.3 Revision: 05/2019 © 2018 BROSA AG, Tettnang, Germany ................................BROSA AG BROSA Pte Ltd BROSA B.V. BROSA (Nanjing) Co., Ltd. Dr. Klein Straße 1 25 Lorong Kilat #02-01 Galliershof 38 Jinma Lu 3, Maqun Scientific Park, Qixia District...
  • Page 2 0656 FlexLim (Safe) system V1.00 ................................................................Notes ................................................................ © 2018 BROSA AG, Tettnang, Germany 2 / 40...

  • Page 3: Table Of Contents

    0656 FlexLim (Safe) system V1.00 ................................................................Contents General information ....................5 About this manual .................... 5 Safety instructions and warning symbols ............6 Warnings and important information ..............7 Purpose of the system ..................7 Qualification and responsibility of the operating staff ......... 7 Disclaimer .......................
  • Page 4 0656 FlexLim (Safe) system V1.00 ................................................................5.1.6 Constants ....................30 5.1.7 Comparators ................... 30 5.1.8 Changing the PIN ..................31 5.1.9 Service ....................32 5.1.10 Baud rate ....................32 5.1.11 Tool block ....................32 5.1.12 Bootloader ....................33 5.1.13 Integration of new sensors during replacement .........

  • Page 5: General Information

    In addition, it is intended as a manual for qualified and authorised personnel which describes the calibration of a BROSA 0656 system. The manual is an integral part of the BROSA 0656 electronic system and the FlexLim (Safe) operating system software from the manufacturer: BROSA AG Dr.

  • Page 6: Safety Instructions And Warning Symbols

    0656 FlexLim (Safe) system V1.00 ................................................................1.2 Safety instructions and warning symbols For the sake of clarity and readability, icons are used to alert readers to important information: DANGER Warning of an immediate danger. Neglect leads to serious injury or...

  • Page 7: Warnings And Important Information

    1.4 Purpose of the system The BROSA 0656 electronic system is an overload protection and weighing system for crane systems, an important aid for the operation of cranes. The device provides the operating staff with all the information required for safe operation within target values when lifting.

  • Page 8: Disclaimer

    System description The BROSA 0656 electronic system together with the BROSA "Flexible Limiter" (FlexLim (Safe)) operating system software is a flexible overload protection system for crane systems. The system continuously monitors the various functions and operating conditions of a crane using a wide variety of external sensors (e.g.
  • Page 9 • CANopen interface (slave) For additional technical details, see chapter 5 Each system can be adapted to the specific needs of a customer using BROSA's FlexLim Safe operating system software. As the name implies, FlexLim Safe flexibly allows for the creation of customised load limiting applications.
  • Page 10 0656 FlexLim (Safe) system V1.00 ................................................................in the system (display) or by means of a PC connected via the RS232 interface. The function of these parameters is application-dependent and is explicitly listed in a separate software description.................................................................
  • Page 11 0656 FlexLim (Safe) system V1.00 ................................................................The following sketches illustrate the system principle and the FlexLim program structure: Figure 1: Standard system layout Figure 2: FlexLim program structure ................................................................ © 2018 BROSA AG, Tettnang, Germany 11 / 40...

  • Page 12: System Calibration And Parameter Setting

    0656 FlexLim (Safe) system V1.00 ................................................................System calibration and parameter setting 3.1 General The system offers 2 different methods for calibration and setting of system parameters: • PC with VT100 emulation (e.g. Putty in MS Windows) via the RS232 interface.
  • Page 13 For example, in a system configured with 3 CANopen inputs, only the inputs actually used by the program will be available for selection (though the BROSA 0656 system supports more channels on the software side). If there is no configuration available for the selected option, the system will indicate this by the "Nothing to select"...

  • Page 14: External Display 0680

    0656 FlexLim (Safe) system V1.00 ................................................................3.2 External display 0680 An external display uses the built-in navigation keys to select menus and to enter parameter values. Selecting the service menu Press the "ESC" key to open the service menu.
  • Page 15 0656 FlexLim (Safe) system V1.00 ................................................................Press the "ENTER" key. The menu then scrolls to the "select" option and a "1" is displayed in the first input field. You can change this value to that of the menu to be selected by pressing the corresponding arrow keys (up or down).
  • Page 16 0656 FlexLim (Safe) system V1.00 ................................................................Selection of the "Set-up menu" display Press the "ESC" key and turn on the display. Setup menu: ←: Display test →: Baudrate ↓: Bootloader Display test Press the left arrow key to scroll through the display test routine. The software version is displayed and the display goes through a test cycle.

  • Page 17: Or 7" External Display

    0656 FlexLim (Safe) system V1.00 ................................................................3.3 4.3 "or 7" external display The display is addressed via the CAN interface (CAN2). The values are sent to the display via defined COB-IDs and shown according to the programming of the display.
  • Page 18 0656 FlexLim (Safe) system V1.00 ................................................................Connect a serial port of your PC to the 0656, as shown below: Contacts: Designation: Plugs: Contact: RS232_TXD_OUT MODICE30_L RS232_RXD_IN MODICE30_L Configuration of the VT100 terminal Most VT100-capable terminal emulations should be compatible with FlexLim.
  • Page 19 0656 FlexLim (Safe) system V1.00 ................................................................Baud rate: 115200 bps Data bits: Parity: None Stop bits: Flow control: None You need a terminal program for configuration. The following examples were created with the free terminal program PuTTY. Selection of the connected...
  • Page 20 0656 FlexLim (Safe) system V1.00 ................................................................Select VT100 terminal emulation Selecting the service menu Press the "ESC" key to open the service menu. Making a menu selection Select the desired menu by pressing the corresponding number on the numeric keypad.

  • Page 21: General System Information (Vt 100)

    0656 FlexLim (Safe) system V1.00 ................................................................General System Information (VT 100) The following illustrations are based on the display of a terminal program. The illustration may therefore differ from yours. 4.1 Menu structure Open the service menu as described above (depending on the terminal used). The following menu then appears: 1.

  • Page 22: Protocols

    0656 FlexLim (Safe) system V1.00 ................................................................4.1.3 Protocols 1. Sys. Lifetime 2. LSC Selection: Choice between load spectrum counters and system lifetime System lifetime System running: 12d:21h:28m Display of the previous operating time 4.1.4 Service 3. CANopen inputs 4. Digital outputs 5.
  • Page 23 0656 FlexLim (Safe) system V1.00 ................................................................Digital inputs: 1.[-] 2.[x] 3.[-] 4.[-] 5.[-] 6.[x] 7.[ ] 8.[-] Shows the sensor data displayed on the digital inputs. [-] Not active [x] Input high [ ] Input low Digital outputs + system error: 1.[ ]...

  • Page 24: System Restart

    0656 FlexLim (Safe) system V1.00 ................................................................4.1.5 System restart The system will be reinitialised in 5 seconds (counting back). Restart in 5 4.1.6 Language 1. English 2. German Selection: Select the desired language. 4.1.7 Metrics Block eng. 7.00ms Comm. tasks : 1.00ms Total time Notes on the performance of the overall system.

  • Page 25: Machine Set-Up

    0656 FlexLim (Safe) system V1.00 ................................................................Parameters for calibration and service applications Certain menus are protected by a personal identification number. These are WARNING safety-critical menus (settings made here have a decisive influence on the safety and functionality of the system!). Access is limited to qualified staff for this reason.

  • Page 26: Canopen Inputs

    0656 FlexLim (Safe) system V1.00 ................................................................5.1.2 CANopen inputs 1.Configure 2. Base node Selection Make your selection 5.1.3 Configuration CANopen inputs 1. CANopen input 1 2. CANopen input 2 3. CANopen input 3 4. CANopen input 4 5. CANopen input 5 6.

  • Page 27: Analogue Outputs

    0656 FlexLim (Safe) system V1.00 ................................................................Active: Yes => A CANopen sensor with the expected settings was found. Change? : <ENTER> => New node ID can be selected. Important: The node ID must be configured and must not be assigned.
  • Page 28 0656 FlexLim (Safe) system V1.00 ................................................................Analogue output n Min: X.XXt New value [t]: Enter a new value corresponding to the minimum signal in the specified unit of measure (in this case tonnes) and then press "OK" to accept the entry.

  • Page 29: Constants (2)

    0656 FlexLim (Safe) system V1.00 ................................................................Analogue output n Min: X.Xbar = X.XmA Max:XX.Xbar = XX.XmA Change? The system returns to the overview. Check that the displayed values are correct and then press "ESC" to return to channel selection (2.2).

  • Page 30: Constants

    0656 FlexLim (Safe) system V1.00 ................................................................Constant (2) 1 Current value: 10.00t New value [t]: The current value of the constant is displayed. Enter a new value in the specified unit of measure (in this case tonnes) or press "ESC" to leave the value unchanged and return to the previous menu.

  • Page 31: Changing The Pin

    0656 FlexLim (Safe) system V1.00 ................................................................Press "OK" to change. To exit entry and return to the previous menu, press the "ESC" key. Comparator 1 Mode (1 = Min / Max = Current Mode: 1 Enter the new "Min" or "Max" comparator mode (1 or 2) or press "ESC" to leave the mode unchanged and go to the next menu.

  • Page 32: Service

    0656 FlexLim (Safe) system V1.00 ................................................................Enter the new number or leave the old PIN unchanged by pressing the "ESC" key and return to the previous menu. 5.1.9 Service See the "Service" section. 5.1.10 Baud rate If there are problems communicating with the external display via the RS 485 interface, the baud rate can be adjusted.

  • Page 33: Bootloader

    Depending on the system configuration, the sensors are named ID 11-18. The base node is defined with node ID 10. The spare sensor supplied by BROSA must also be preconfigured with node ID 10 so that it can be configured to the node ID to be replaced via the controller.
  • Page 34 0656 FlexLim (Safe) system V1.00 ................................................................may be in the network. It is therefore advisable to connect the sensors individually and to repeat the step if necessary. The desired node ID can now be set in the "New ID" line. However, only the IDs listed as "Free ID" are allowed.

  • Page 35: Technical Data Of 0656 Electronic System

    0656 FlexLim (Safe) system V1.00 ................................................................Technical data of 0656 electronic system Designation System electronics type 0656 Supply voltage 24V DC (10…30V DC) Analogue outputs 2x 4…20mA Digital inputs 8 x 24V Digital outputs 8 x switching capacity typ. 24V/ 500 mA...
  • Page 36 0656 FlexLim (Safe) system V1.00 ................................................................Wiring example ................................................................ © 2018 BROSA AG, Tettnang, Germany 36 / 40...

  • Page 37: List Of Error Codes And Troubleshooting

    0656 FlexLim (Safe) system V1.00 ................................................................List of error codes and troubleshooting If a critical error occurs, the system is locked and displays a corresponding error code on the display (internal, external or PC). Note: Depending on the configuration, a critical error in the system may cause the communication between higher-level systems and the 0656 electronic system to be interrupted.
  • Page 38 0656 FlexLim (Safe) system V1.00 ................................................................Error code E 12X (where X is the configured CANopen input) Error An SRDO communication (CANopen Safety) error has occurred. Possible 1. Cable between sensor and electronics is damaged or not connected. causes 2.

  • Page 39: Curve

    0656 FlexLim (Safe) system V1.00 ................................................................Error code E 15X (where X is the configured CANopen input) Error Error of the CANopen stack Possible 1. The limit values are too narrow. causes 2. Damage to the sensor itself. Possible 1.

  • Page 40: System Errors

    0656 FlexLim (Safe) system V1.00 ................................................................7.4 System errors Error code E XAX (where only A is relevant) Error EEPROM contains incorrect data Possible 1. Defective parameter values (EEPROM) causes 2. Power failure during calibration Possible 1. Reload program from BSCT.

Table of Contents