Clayton Power LEAB CLP 600 User Manual

Charge booster

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CHARGE BOOSTER
CLP 600
Manufactured
by
USER MANUAL
VERSION 6
06/09/2021
www.leab.eu
LEAB Automotive GmbH
Thorshammer 6
24866 Busdorf

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Summary of Contents for Clayton Power LEAB CLP 600

  • Page 1 CHARGE BOOSTER CLP 600 Manufactured USER MANUAL VERSION 6 06/09/2021 www.leab.eu LEAB Automotive GmbH Thorshammer 6 24866 Busdorf...
  • Page 2: Table Of Contents

    Switching on the Device ..................Switching off the Device..................12 Operating Status......................12 10 Emergency Start Function ....................11 Disposal ............................ 12 EU Declaration of Conformity..................13 Connection diagram: Lithium battery from Clayton Power ........ 14 14 Connection diagram: Lead-acid battery..............
  • Page 3: About The Manual

    This user manual is a supplement to the original operating manual from man- ufacturer Clayton Power. Read this manual carefully and keep it in a safe place. This manual is aimed at Skilled workers in the field of automotive elec- trics.
  • Page 4: General Safety

    2 General Safety LEAB Automotive GmbH DANGER Danger that will lead to severe injury or death A safety instruction with the signal word Danger indicates a hazard with a high degree of risk which, if not avoided, will result in death or severe injury. Read the safety information carefully and follow the instructions to avoid it.
  • Page 5: Intended Use

    LEAB Automotive GmbH 2 General Safety 2.1 Intended use The CLP 600 booster has been developed for permanent installation in vehicles for charging additional batteries (lead and lithium). The device may be used in both 24 V and 12 V vehicle power circuits and charges batteries with nominal voltages of 12 V and 24 V.
  • Page 6: About The Product

    3 About the product LEAB Automotive GmbH 3 About the product Fig. 1: CLP 600 1 Data connection (M12) 2 Output (+) 3 Ground (GND) 4 Input (+) 5 Jump start button (emergency start) LEAB Automotive GmbH Thorshammer 6 24866 Busdorf...
  • Page 7 LEAB Automotive GmbH 3 About the product Fig. 2: CLP600 dimensional drawing in mm LEAB Automotive GmbH Thorshammer 6 24866 Busdorf...
  • Page 8: Technical Specifications

    5 Package Contents LEAB Automotive GmbH 4 Technical Specifications Part no. 1041004001 Modell CLP 600 Input voltage 12 V / 24 V (11.5 V … 32 V) Input current, max. 45 A Output voltage 14.4 V / 28.8 V (with characteristic curve) Output current, max.
  • Page 9: Charging Characteristic

    LEAB Automotive GmbH 6 Charging Characteristic 6 Charging Characteristic The charging of lead-acid batteries is fully automatic with a five-stage char- ging characteristic for optimum battery charging. Phase Description 12 V 24 V Stage 1 Constant current 40 A 20 A (Level 1) Stage 2 Constant voltage...
  • Page 10: Assembly

    8 Installation LEAB Automotive GmbH 7 Assembly To mount the device, perform the following steps: Do not mount the device directly next to or above batteries. Choose a cool, dry and well-ventilated mounting site. 1. Fasten the device to the 4 lateral holes (5 mm Ø). ð...
  • Page 11: Normal Operation

    LEAB Automotive GmbH 9 Normal Operation Connecting Batteries Notice Device defect due to excessive tightening torque The connection bolts of the device can be damaged by an excessive tightening torque. 1. Apply between 5.5 Nm and 6 Nm tightening torque to each nut.
  • Page 12: Switching Off The Device

    9 Normal Operation LEAB Automotive GmbH 9.2 Switching off the Device The device switches off automatically if no wake-up signal (pin 2) is applied. 9.3 Operating Status The LEDs indicate the operating status of the device. Status Description Power Green, steady light Device active, wake-up signal active Green, flashing, 1x Device in standby mode, wake-up...
  • Page 13: Emergency Start Function

    Take it to a recycling point or send it to your point of sale. 12 EU Declaration of Conformity The The CLP 600 charge booster from Clayton Power com- plies with the requirements of the following directives: – 2014/30/EU: EMC –...
  • Page 14: Connection Diagram: Lithium Battery From Clayton Power

    13 Connection diagram: Lithium battery from Clayton Power LEAB Automotive GmbH 13 Connection diagram: Lithium battery from Clayton Power LEAB Automotive GmbH Thorshammer 6 24866 Busdorf...
  • Page 15: Connection Diagram: Lead-Acid Battery

    LEAB Automotive GmbH 14 Connection diagram: Lead-acid battery 14 Connection diagram: Lead-acid battery LEAB Automotive GmbH Thorshammer 6 24866 Busdorf...
  • Page 16 We make energy mobile. LEAB Automotive GmbH Thorshammer 6 DE-24866 Busdorf Tel: +49 (0) 4621 9 78 60-0 Fax: +49 (0) 4621 9 78 60-260 info@leab.eu It is prohibited to copy, duplicate, translate or otherwise pass on the content of this guide to third parties without the express written permission of LEAB.

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1041004001

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