My XT12E Hybrid Caravan NAME: ADDRESS 1: ADDRESS 2: MODEL: VIN: BUILD DATE: TARE: ATM: TYRE SIZE: DEALER: DISCLAIMER: By receiving this handbook, you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC ®...
Section 1. Introduction WELCOME TO MDC Off road caravanning is a rewarding way to travel and see our great country. Owning an MDC Caravan will afford you the opportunity to travel to remote places and stay in comfort. It is the intention of MDC for you to have the best possible owner experience and enjoy the great outdoors.
Terminology & Abbreviations Ball Weight: The downward load exerted on the tow point of the vehicle by the trailer. GCM: (Gross Combination Mass): This is the total allowable combined mass of tow vehicle and trailer as determined by the tow vehicle manufacturer. Camber: Camber angle is the measure in degrees of the difference between the wheel’s vertical alignment perpendicular to the surface.
Specifications SIZE (CLOSED WITH AC) 2180mm W x 5760mm L x 2440mm H TOWBALL WEIGHT Approx. 210kg TARE WEIGHT Approx. 1815kg 3000kg BERTH CHASSIS 120mm x 50mm x 3mm - Q345 Galvanised Steel RHS DRAWBAR 120mm x 50mm x 4mm - Q345 Galvanised Steel RHS Combination of welded 75 x 25 RHS and 50 x 25 RHS and BODY CONSTRUCTION 25 x 25 square aluminium alloy + bonded composite panels...
MDC Contact Details and Stores QUEENSLAND Brisbane Caboolture 3/711 Beaudesert Rd 4 Boeing Place Rocklea QLD 4107 Caboolture QLD 4510 NEW SOUTH WALES Sydney Newcastle 1/12 Avalli Road, Unit 1, 2364 Pacific Hwy Prestons NSW 2170 Heatherbrae NSW 2324 VICTORIA Melbourne Campbellfield 126 Canterbury Rd...
Safety Information WARNING - Before using this product, you should read this manual, and those manuals supplied by component manufacturers applicable to this product. This manual is supplied as a reference to required maintenance of the product. Failure to use and maintain the product in accordance with what is outlined in this manual may affect your warranty.
Jacking Your Caravan Your trailer is fitted with purpose built jacking points and from January 2021 supplied with a suitable jack. An appropriately rated bottle jack is an acceptable alternative, however when using the jacking point beneath the trailing arm ensure the jack is of a retracted height that will fit under the jacking point when the tyre is deflated. A suitably rated “High Lift”...
Electrical Safety Warning Failure To Follow These Instructions May Result In Death Or Serious Injury! When working with electrical equipment or lead acid batteries, have someone nearby in case of an emergency. Study and follow all the battery manufacturer’s specific precautions when installing, using, and servicing the battery connected to the inverter.
Vehicle Electrical Requirements Brake Controller All MDC Caravans require an electric brake controller to be fitted to the tow vehicle by law. There is a wide range of controllers available that are suitable. Correct Vehicle Wiring for MDC Caravan To comply with national laws on breakaway systems, you must supply a maintenance charge to the battery/batteries that power the system should it be activated.
Caravans - Trailer Lights Plug Type – 12 Pin Flat (Not Negotiable) Pin 1 Yellow - Left Indicator Pin 2 Black - Reversing Signal Pin 3 White - Earth Return Pin 4 Green - Right Indicator Pin 5 Blue - Service Brakes Pin 6 Red - Brake Lights Pin 7 Brown - Taillights, clearance lights and side markers Pin 8 N/A...
Gas & Appliance Safety Gas Certification Your Caravan has been supplied gas tested and certified. Any additions or alterations to the gas system must be performed by an authorised person and will require re-certification and testing. Also note any alterations may affect your warranty on both the system and appliances.
Gas Appliance Safety • Gas appliances are certified and have a flame safeguard feature to stop gas flow in the event of the flame going out. Never interfere with this function or replace appliances with a non-certified type. • Slide-out kitchens with cookers should only be operated with an annex fully erected. Failing to do so may affect the safety and operation of the gas appliance.
Diesel Heater Safety (Where fitted as option) Important information before operating the diesel heater. • The diesel heater is designed for use in your caravan. • The heater is designed to heat the main living area of your caravan. Attempting to warm the additional annex area may be beyond the performance of the diesel heater unit.
Using the Caravan Weights and Payload Capacities The information plate attached to the drawbar of your caravan displays the relevant weights and weight capacities of the van. How to Load Your Caravan It is important to load your caravan correctly to distribute weight evenly and achieve a suitable ball weight load and prevent loading in a manner that can cause a Caravan to sway and/or roll excessively left and right.
Ball Weight When loading your caravan, the ideal ball weight once loaded is approximately 10% of the total weight of the caravan. Use a ball weight scale to identify the ball weight and load the caravan in a manner that achieves the desired 10%. Ideally, once loaded the first time, take the caravan to a weigh bridge, and measure the total weight loaded including the weight on the jockey wheel.
Pre-Trip Inspection Tyres • Before any trip check the following • Correct tyre pressures • Tyres are in good condition free from damage and uneven wear. • Tread is of legal and acceptable depth. Wheel Nuts • Ensure wheel nuts are tensioned to the correct torque using a torque wrench. •...
Setting Up the Caravan Choosing a Spot to Set Up When choosing a spot to set up your caravan, start with a flat area with no overhanging trees. Birds and bats occupying trees can defecate leaving droppings on your caravan that can damage paint and leaves and sap can also stain the coating.
Electric Awning When extending the awning always support to front as it extends. Do not allow the awning to carry the full extended weight as this may damage the hinges. Support the end manually by hand or by using the extendable legs. Never allow water to pool on the awning, during rain lower one side to a level that allows the water to freely run off and not pool.
Kitchen To extend the kitchen from the caravan, press down the blue slide tab, raise the pad bolt and pull kitchen out. The kitchen will lock into place when extended. To put kitchen away, again press down the blue tabs and push back into place. Always install the support leg when the kitchen is extended per diagram 2 Diag: 2 To connect the gas, plug the hose into the gas bayonet as...
Electrical Panel Control Panel *Voltmeter will indicate battery voltage when idle or charge voltage when charging. * Amp meter will show current being used not charge current. Towing the Caravan Hitch Towing with Trucks & Buses If you intend to tow your caravan with a truck or heavy commercial vehicle you should fit a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point.
Towing the Caravan Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle. Make sure the handbrake is applied prior to coupling and uncoupling. www.marketdirect.com.au Ph: 1300 494 494...
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Make sure the dust cap is securely connected to the bump cover. This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure (there should be a slight click when it has been assembled correctly) Test if the dust cover is connected to the bump cover by applying a slight upward force to the dust cover, it shouldn’t separate.
Coupling STEP 1 Push down the button (1) and push the locking mechanism back (2). When the locking mechanism (2) is all the way back, release the button (1) locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no visible debris on it. Locking plate should be in unlocked position as shown.
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STEP 3 Make sure the tow pin is seated inside the universal and the tow pin top is sticking out of the locking mechanism (see below). Press the button (1) to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1.
Uncoupling STEP 1 Push down the button 1 and push the locking mechanism back 2. When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position. STEP 2 Lift the coupling up off the tow pin.
Connecting the Breakaway The breakaway lanyard is connected to a simple switch on the drawbar. When connecting the lanyard to the tow vehicle it should be connected to a solid part of the vehicle. Do not incorporate its connection with the safety chains.
Preparing for Bad Weather During inclement weather the following should be done: • Close all roof vents and hatches to prevent water entering. • Protect the awning from high winds by retracting or securing with guy ropes and pegs. • Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area •...
Storage & Care Long Term Storage To maximise the life of your camper you should consider additional protection from the elements. UV light and moisture can have an adverse effect on materials when left unprotected outside. This section outlines some of the things you can do as an owner to protect your investment.
Care and Maintenance of the Caravan Protection of Finishes Paint: The paint coatings on your caravan are no different to that of your car in that they need regular care and maintenance. Washing: Only use mild detergents free of ammonia when washing your caravan. Always check the label to ensure the washing solution is nonabrasive, contains no ammonia or caustics.
Corrosion Protection Reasonable steps should be made by the customer to protect the product from corrosion. Seaside areas, areas with high salt contents in soil and roads that are salted during snow conditions can greatly accelerate corrosion. When used in these areas the product should be thoroughly washed after use and unpainted metal surfaces should be coated in a suitable protectant.
Winegard Sensar III Antenna (optional Extra) Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufacturers specified schedule. www.marketdirect.com.au Ph: 1300 494 494...
Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels. Panels should be cleaned as necessary to prevent this. Sealants around solar panel mounts should be checked annually to ensure they are in good condition. Sealants Roof sealants should be inspected every 6 months for condition.
Electrical Systems Chargers & Inverters For detailed information on the appliances installed in your camper please refer to the manuals included in your camper handover. Caution Electrical devices can be dangerous. Under no circumstances should repairs and modifications be attempted by unqualified or untrained persons. MDC accepts no liability for any personal injury, damages or loss as a result of unqualified or untrained persons repairing or altering the electrical systems on this product.
Gas & Water Systems Truma Rapid Hot Water System Operating Instructions General Safety *Read the included Truma operation manual supplied with you trailer. The use of upright gas cylinders from which gas is taken in the gas phase is mandatory for the operation of gas regulators, gas equipment and gas systems.
cable (supply cord) is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. • Before accessing terminals, please ensure all supply circuits are disconnected (i.e. 230 V – 240 V and 12 V) and that the gas supply is securely turned off.
• If just the cold water system is being used, without water heater, the heater tank is also filled up with water. In order to avoid damage through frost, water must be drained by means of the drain valve, even if the heater has not been used.
Removing The Cowl Cover • Grab the handle of the cowl cover. • Press the palm against the lid (Fig.3a - 1) while pulling the lid off the cowl (Fig.3a - 2). Select Water Heater Mode Use the control panel to select the water heater mode a = Red indicator lamp “Fault”...
Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel. Only original Truma parts may be used for maintenance and repair work! Please contact the Service Australia for service and repairs. Decalcification The Truma UltraRapid must be descaled on a regular basis (at least twice a year). We recommend the use of suitable normal commercial products for the cleaning, disinfection and care of the Truma UltraRapid.
Water Heater Trouble Shooting Gas Operation Symptom Cause Remedy When switching on, the heater does No 12 V DC supply voltage. Check the power supply (operation voltage min. not operate. 10.5 V). Check the Truma UltraRapid fuse (refer to maintenance “Fuses”). When switching on, the heater does –...
Water Pumps The pump when switched on is activated by the release of pressure at the tap and will pump water continuously until the tap is turned off and pressure restored. Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification.
Diesel Heater Safety (Where fitted as option) Important information before operating the diesel heater. • The diesel heater is designed for use in your caravan. • The heater is designed to heat the main living area of your caravan. Attempting to warm the additional annex area may be beyond the performance of the diesel heater unit.
Trouble Shooting When entering fault mode, the display will flash the LED lights to indicate the fault code. This will be indicated by: 2 long flashes of 2 seconds followed by a sequence of flashes with a 0.5 second interval. The number of quick flashes indicates the fault code on the table below.
Useful Accessories Levelling Blocks These are excellent for levelling your trailer on set up. Stabiliser legs are not meant for correcting the trailer angle, they are there to keep it stable when people are in it. Using levelling blocks will extend the service life of the stabiliser legs and make set up much safer and faster.
Trouble Shooting Electrical Trouble Shooting MAINS POWER Symptom Possible Cause Remedy Mains power not connected Connect mains power No power to power outlets RCD tripped Reset RCD Fig. 1 Mains power not connected Connect mains power RCD tripped Reset RCD Fig. 1 Aircon main turned off (Dometic) Switch on air con on unit Air Conditioner not working...
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Charging from Tow Vehicle Symptom Possible Cause Remedy Tripped breaker Reset circuit breaker CB5 in Fig. 1 & Fig. 3 No charge Alternator light not showing on DC to DC Tripped breaker in car circuit Check car circuit breaker/fuse Fig. 6 No charge, alternator, and solar light both Trigger wire for DC to DC unit not activat- Connect trigger wire for DC to DC to acces-...
Resetting Breakers There are primarily 3 types of breakers in MDC caravans and campers. The most obvious are the push to reset breakers on the control panel. These you simply push and if it resets you will hear a click. High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1.
Charging Camper Plug Type – 50 amp Anderson Plug Vehicle with or without smart alternator: The Anderson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery. 1. 50 amp relay to stop power supply when vehicle is not running 2.
Breaker Locations Fig. 6 CB’s 2-7 Under bed Left Hand Side Under Bed Right Hand Side On Wall Beside Main Door www.marketdirect.com.au Ph: 1300 494 494...
Trouble Shooting Water Problem Possible Cause Remedy No power from control panel Check circuit breaker Flat Battery Charge battery Pump not working (no noise) Faulty pressure switch Replace pump, Contact dealer for replacement Bad electrical connection Check connections with multimeter or test light Airlock in water lines Turn on tap and hold finger over nozzle for 5 seconds and release.
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Trouble Shooting Brakes Problem Possible Cause Remedy Open Circuits Find and correct Severe under adjustments Adjust brakes No Brakes Faulty controller Test and correct/replace Short circuits Find and correct Great or oil on linings or magnets Clean or replace Corroded connection Clean or replace connectors Worn lining or magnets Replace...
Handy Tips Driving Off Road Towing your caravan off road adds many dimensions to the driver’s responsibilities and factors to be considered. When travelling remote always carry enough spare parts and supplies to cater for a “worst case scenario.” Always perform preventative maintenance and daily checks. Minimum trailer spares would consist of: •...
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Creek and River Crossings These crossings can be extremely dangerous even in low water levels and should never be attempted in times of even mild flooding. Towing a camper or caravan greatly elevates the risk in this situation and should never be attempted unless you are completely assured it is safe to do so.
Warranty Statement These Warranty Terms form part of the contract between you and Market Direct Group Pty Ltd (ACN 115 038 483) (“we” or “us”) for the purchase of your new Off-road Caravan or Camper Trailer. Please read these Warranty Terms carefully.
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Any affiliates, representatives, associates, agents, suppliers, resellers or similar of ours have no authority to approve or deny warranty claims on behalf of us. We shall not be liable, (in part or whole) for any warranties, either express or implied, made by agents or resellers unless we give an express written agreement to be bound by such a warranty, and such liability shall be strictly limited to the extent of that written agreement.
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Any items sold as “factory seconds”, “ex-demonstration” or “damaged” items are sold on an “as is” basis. Due to the nature of such items, i.e being “ex-demonstration”, “factory seconds” or “damaged”, it is reasonable to expect that some imperfections or flaws may exist even where it is not initially apparent. While we will notify you of any defects or damage to such goods of which we are aware, you purchase the goods on notice that we may not be aware of all such defects and damage, and that the price you pay for the goods includes a discount to allow for the risk of you discovering further defects or damage.
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If you act or fail to act in a way which either prevents us from determining the true cause and extent of the subject of a claim, or which substantially constrains or limits our capacity to provide a remedy, this will adversely affect the handling of your claim.
Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records. Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
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Trip Name Date Km Start Km Finish Cumulative Km www.marketdirect.com.au Ph: 1300 494 494...
Service Record 500 KM FIRST SERVICE CHECKED • Check hitch bolts to 90Nm. Hitch • Lubricate with high temp bearing grease Handbrake • Inspect and adjust handbrake Brakes & Bearings • Inspect and adjust brakes. Check bearings are well greased and crown nut is correctly tightened.
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Every 6 MONTHS / 5,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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12 MONTHS / 10,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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18 MONTHS / 15,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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24 MONTHS / 20,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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30 MONTHS / 25,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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36 MONTHS / 30,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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42 MONTHS / 35,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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48 MONTHS / 40,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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54 MONTHS / 45,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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60 MONTHS / 50,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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66 MONTHS / 55,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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72 MONTHS / 60,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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78 MONTHS / 65,000KM SERVICE CHECKED • Check hitch bolts to 90Nm Hitch Handbrake • Check cable and adjust if necessary Hand winch • Check brake function and webbing Suspension • Lubricate and check bushes for excess movement. • Torque bolts to 190Nm Brakes •...
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84 MONTHS / 70,000KM SERVICE CHECKED Chassis and Suspension • Inspect for damage and lubricate. Check bolt Torque to 90Nm Hitch Jockey Wheel • Inspect for condition and operation Breakaway • Check for correct operation. • Inspect lanyard and clip Drawbar •...
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Body • Inspect joint sealants inside and out. • Ensuite joints checked for damage and adhesion. • Inspect for soft spots on floor General fixings • Check all structural fixing are secure. Ventilation • Inspect for obstruction and vents operating correctly Fire Extinguisher •...
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