Zorlu EVC05 Series User Manual
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Zorlu EVC05 Series User Manual

Electric vehicle charger
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ELECTRIC VEHICLE CHARGER
EVC05 Series
User Manual

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Summary of Contents for Zorlu EVC05 Series

  • Page 1 ELECTRIC VEHICLE CHARGER EVC05 Series User Manual...

  • Page 2: Table Of Contents

    Contents SAFETY INFORMATION........................2 SAFETY WARNINGS ...........................2 GROUND CONNECTION WARNINGS....................3 POWER CABLES, PLUGS and CHARGING CABLE WARNINGS............3 REQUIRED UPSTREAM PROTECTIONS....................4 DESCRIPTION............................5 1 - MODEL DESCRIPTION....................5 GENERAL INFORMATION........................5 1 - PRODUCT COMPONENTS INTRO ................5 2 - DIMENSIONAL DRAWINGS....................6 3 - ELECTRIC VEHICLE CHARGING STATION EXPLODED PICTURE..........7 REQUIRED EQUIPMENT, TOOLS and ACCESSORIES.................9 1 - SUPPLIED INSTALLATION EQUIPMENTS and ACCESSORIES........9 2 - RECOMMENDED EQUIPMENTS and TOOLS..............9...

  • Page 3: Safety Information

    SAFETY INFORMATION CAUTION RISK OF ELECTRIC SHOCK: CAUTION: VESTEL ELECTRIC VEHICLE CHARGER DEVICE SHALL BE MOUNTED BY A LICENSED OR AN EXPERIENCED ELECTRICIAN AS PER ANY REGIONAL OR NATIONAL ELECTRIC REGULATIONS AND STANDARDS IN EFFECT. CAUTION AC grid connection and load planning of the electric vehicle charging device shall be reviewed and approved by authorities as specified by the regional or national electric regulations and standards in effect.
  • Page 4 • Charging Station bottom must be at (or above) the ground level. • Adaptors or conversion adapters are not allowed to be used. Cable extension sets are not allowed to be used. • The allowed current value of the service socket is maximum 10A. •...

  • Page 5: Ground Connection Warnings

    GROUND CONNECTION WARNINGS • Charging station must be connected to a centrally grounded system. The ground conductor entering the charging station must be connected to the equipment grounding lug inside the charger. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the charging station.

  • Page 6: Description

    For distances of 50 meters and below, recommended cross section for AC mains can be applicable. For the distances more than 50 meters, the cable section calculation should be made by the electrical installer. When selecting the installation location, take into consideration the minimum space needed for operat¬ing and maintenance.

  • Page 7: General Information

    GENERAL INFORMATION 1 - INTRODUCTION OF THE PRODUCT COMPONENTS Display ALS Sensor RFID Card Reader Notification LED Door Lock Mechanism AC Type-2 Socket Outlet MID Display Window Branding Area IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 6...

  • Page 8: Dimensional Drawings

    2 - DIMENSIONAL DRAWINGS Front and Side View 1530 Top View Figure.2 IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 7...

  • Page 9: Electric Vehicle Charging Station Exploded Picture

    3 - ELECTRIC VEHICLE CHARGING STATION EXPLODED PICTURE 38 39 31 32 Figure-3 IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 8...
  • Page 10 PART DESCRIPTION NUMBER PART DESCRIPTION NUMBER Access cover for schuko MCT board outlet Cosmetic cover Contactor Schuko socket Type-2 AC socket RCCB Cosmetic cover RCCB reclosure unit Side cover Schuko interlock Power supply mechanism Schuko housing AC bar Notification LED Surge protection device Main body SPD fuse box...
  • Page 11 ELECTRICAL SPECIFICATION IEC Protection class Class - I IEC 62196 AC Type-2 Socket Outlet (Vehicle Interface) IEC 62196 Shuttered Socket (optional) IEC 62196 Locked Cover Socket (optional) Schuko Socket with Lock Mechanism Type E (Optional) Type F Cable Outlet (Vehicle Interface) (Optional) Cable with TYPE 2 ( IEC 62196) Female Plug 400 VAC 50/60 Hz - 3-Phase 32A Voltage &...
  • Page 12 OTHER FEATURES (Connected Models) Remote Diagnostics Remote Diagnostics over OCPP OCPP OCPP 1.6 Load Management Ethernet / Wi-Fi / RS485 OCPP Smart Charging MultiCP Local Load Balancing Software Update Remote software update over OCPP Local software update via USB port USB port (internal) USB 2.0 Sensors...

  • Page 13: Required Equipment, Tools And Accessories

    Steel Expansion Bolts 10x80mm (4 units) M12 anchor special bolt set (4 units) Anchor plate (1 unit) Artwork Kit (User and Installation Manuels) ELECTRIC VEHICLE CHARGER EVC05 Series ELECTRIC VEHICLE CHARGER User Manual EVC05 Series User Manual User RFID Card (2 Units) MASTER 1.2 RECOMMENDED EQUIPMENTS and TOOLS...
  • Page 14 2. BEFORE INSTALLATION REQUIRED UPSTREAM PROTECTIONS • Class-I/B Lightning Protection must be connected to the upstream distribution panel. The charger contains Class II/C Type Surge Protector Device (SPD) • MCCB (Thermic Magnetic Adjustable) must be connected to the upstream distribution box. EVC05-AC44 44 kW 25-35 mm2...

  • Page 15: Installing Charge Station

    Minimum 500mm in two sides, 200mm from back side, it is recommended to have space around the charging station. Also to open the front cover completely, it is needed to have minimum 500mm of space in front of the station. It is also recommended to place a mechanical barrier in front of the charger against the vehicle hits or etc.

  • Page 16: Unpack Charging Station

    3.1 UNPACK CHARGING STATION Remove the ropes and films around the package. Remove the carton box upwards. Take supplied equipments from the box. Remove the epees one by one upwards. The station is assembled with bottom part and the palette in production, to be able to carry the station to the installation area easily.
  • Page 17 3.2 - OPENING THE FRONT COVER Use the key provided to unlock the front cover. Pull the handle slightly up. Turn the handle through the back side of the charging station with wide-angle. 3.3 - REMOVING THE BOTTOM PART OF CHARGING STATION FROM THE PALETTE Disassemble the M10x30 imbus screws from the bottom part of the charging stations by with 8 allen as shown in figure.
  • Page 18 You can install and mount the charging station to the ground with 2 available solutions. By prepar- ing the concrete/anshor plate and second option is to position the charger over the ready concrete (cabling should be ready before). 3.4 - INSTALLING THE STATION BY PREPARING THE CONCRETE AND ANCHOR PLATE Make sure that the materials used for the concrete foundation and the installation procedures follow local building regulations and safety standards.
  • Page 19 Position and mount the charging station over the bottom cover by re-assembling 4 pieces of M10x30 imbus screws which were disassembled in the beginning of installation as shown in figure. IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 18...
  • Page 20 IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 19...
  • Page 21 3.5 - INSTALLING THE STATION OVER THE READY CONCRETE SURFACE (Where cabling is also ready) For Preparing Installation area and cabling, below steps should be followed as also shown in figures. Before this, please be sure that cables are placed in the middle and the cables should be prepared before the installation.
  • Page 22 IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 21...

  • Page 23: Cable Installation

    3.6 - AC MAINS CABLE INSTALLATION Connect the AC Mains cables, from left to right as; First connect “Line PE” cable, then “Line N” cable, finally three phase cables (“Line 1”, “Line 2”, “Line 3”) as shown below. L1 L2 L3 Tighten the cable gland using an adjustable wrench.
  • Page 24 Insert cable through the cable gland. Pull the cable through the cable clamps as indicated by arrows in below figure. Using a Crimping Tool, trim the end of the Strip off approximately 1 inch of the cable’s cable you’re terminating, to ensure that the jacket, using a modular crimping tool or a ends of the conducting wires are even.
  • Page 25 Insert the prepared connector/cable If your crimper doesn’t automatically trim assembly into the RJ45 slot in your crimping the wire ends upon termination, carefully cut tool. Firmly squeeze the crimper’s handles wire ends to make them as flush with the together until you can’t go any further. Relea- connector’s surface as possible.
  • Page 26 Chain Input port and the Daisy-Chain Output port. Ethernet Daisy Chain Cable routing is shown in red and blue colors in figures. EVC05-1 EVC05-2 EVC05-3 EVC05-4 EVC05-N ......DAISY CHAIN CONNECTION REMOTE PC INTERNET Daisy-Chain Connection Method based on Linear Topology In linear topology, since devices are connected to each other in series, if one of them is switched off or has a power outage, the remained devices which are supplied from this device will loss the connection with other devices.

  • Page 27: Sim Card Connection

    3.9 - SIM CARD CONNECTION Insert the Micro SIM card in the cellular module. SIM card slot as shown in the below figure in red color. 4 - CONNECT PC TO THE SAME NETWORK WITH ETHERNET PORT In order to access Web Config UI, first you need to connect your PC and EV charger to the same ethernet switch or connect EV charger to your PC directly.

  • Page 28: Open Web Config Ui With Browser

    4.1 - OPEN WEB CONFIG UI WITH BROWSER You should write to web url as DEVICE_IP and press the enter 192.168.0.10 Not secure 192.168.0.10 Login page to Web configuration interface is as below: Login Information username : admin password : admin You can change password with Change Password Button in login page or Administration Password section in the System Maintanence tab.

  • Page 29: Main Page

    4.2 - MAIN PAGE The user can be able to see device information in mainpage. After the successfully login operation, you are directed to the main page. Main page shows the general information about the device that are software versions,connection interface and ids.
  • Page 30 For “Backlight Dimming” option; if Static is chosen, brightness/outdoor lighting can be set to a fixed level. “Backlight Dimming Level” can be chosen as Low/Medium/High. For “Backlight Dimming” option; if “Sensor Based” is chosen, display brightness is changed based on given sensor value thresholds. medium threshold interval : 0 - 65536 high threshold interval : 0 - 65536 •...
  • Page 31 • Uploaded customer logos can be located on left or right corners of the screen. Right and left display logos can be shown in user interface. To show and hide these logos, toggle buttons can be used accordingly. Display logo can be uploaded from the page mentioned in figure below. The details of display logo should be as mentioned below: •...
  • Page 32 The charging station has ability to detect the tilt of device by a tilt sensor inside. The user can change tilt threshold setting as an angle. Tilt threshold is set by default as 30 and can be set by user between 0-90 degrees. 4.4 - INSTALLATION SETTINGS IN WEB CONFIG UI User can set AC mains input current values individually for each socket outlet as shown below.
  • Page 33 Charging station has external potential free enable / disable functionality which can be used for integration of Charging station to an carpark automation systems, energy supplier ripple control devices, time switches, Photovoltaic inverters, auxiliary load control switches, external key lock switches etc.
  • Page 34 EVSE If the external relay (RL) is in non-conducting (open), the charging station will not be not be able to charge the electric vehicle. You can connect potential free input signals as shown in above circuitry (see figure below). Load Shedding Input support can been enabled/disabled from Installation settings If load shedding Input is selected as enabled, the load shedding Input is active in ACCT.
  • Page 35 IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 34...
  • Page 36 UNBALANCED LOAD DETECTION This feature is disabled in webconfiguration interface by default. Unbalanced load detection function detects too much difference in power drawn between phases. If any phase draws more than 4.6 kW of power (last one minute average) than the other phases, there is an unbalanced load.

  • Page 37: Ocpp Settings

    Note : For units with schuko option, lockable cable function can not be provided. CONTINUE CHARGING AFTER POWER LOSS If this feature is set as enabled from web configuration interface, if any power cut occurs in charging station while a charging is ongoing, after the power is on, charging can restart with the same charge section ID.
  • Page 38 If you select OCPP Connection as “Enabled” you can select authorization modes explained below. OCPP Authorization Details Enabled Mode True Free Mode This mode authorizes automatically (without IdTag). The preset IdTag is used for notifying the server related to transactions. True Authorize OCPP is enabled.
  • Page 39 You can set OCPP configuration parameters to their default values by clicking “Set to Defaults” button. You can select the Ocpp settings type you want from the menu which is at the left side of the page. For example Ocpp Connection,Ocpp Version,Connection Settings and OCPP Configuration Parameters. Then, click “Save”...
  • Page 40 If you select Ethernet or WLAN ” Default Gateway” and “Primary DNS” spaces are mandatory. If you set Wi-Fi as enabled, “SSID”, “Password”, “Security” and “IP Setting” are mandatory DHCP or static configuration can be set for WiFi from the page below. IB v3.0.0 2021 ©...
  • Page 41 You should fill all spaces in suitable formats. When you finish it, click “Save” button. 4.7 - MAKE SYSTEM MAINTENANCE IN WEB CONFIGURATION INTERFACE In System Maintenance , you can download OCPP or HMI logs by clicking buttons. The logs related to device can be downloaded from log file page as belows. You can upload the firmware update file from your PC by clicking “Upload”...
  • Page 42 The configurations related to device can be backuped and restored from the page as belows IB v3.0.0 2021 © 2021 ZES - All rights reserved English - 41...
  • Page 43 Hard or soft reset can be applied to device from the page below. The administrator password can be changed from the page as belows. New password must contain at least 1 lowercase letter, 1 uppercase letter, 1 numeric character and minimum 6 characters. All spaces are mandatory.
  • Page 44 Factory reset can be applied to device from here. Note that: Restart your device in order for the changes made on the page to take effect. CONTACTOR WELDED MONITORING A shunt trip behavior is contained in Control boards of the charging station. If a contactor welded case was occured CN43 connector as shown in below figure starts to apply a PWM signal.
  • Page 45 According to IEC 61851-1 and EV/ZE Ready requirements, EVC05 EV Charging Station has welded contactor sensing function, and welded contactor information is provided as a contactor welded output signal from the control board. To detect welded contact failure for the relays, CN43 connector output terminals must be used.
  • Page 46 LAN 1 J1 - GND J5 - GND M1 - RS485 - 2 (+) (A) RA - RS485 - 3 (+) J2 - 5V (RFID CARD Reader) J6 - 5V (RFID Card Reader/Opt�onal) M2 - RS485 - 2 (-) (B) RB - RS485 - 3 (-) OUT 5V J3 - RS232 TX...
  • Page 47 CLEANING AND THE MAINTENANCE DANGER • Do not clean your electric vehicle charging device while charging your vehicle. • Do not wash the device with water. • Do not use abrasive cloths and detergents. Microfiber cloth is recommended. Failure to follow these warnings may result in death and serious injuries. Also, it may cause damage to your device.
  • Page 48 Electrical installation Charging point’s power supp- Review local electrical design ly capacity meets electrical plan. planning (cable size, MCB…). Gently push the charging point with a hand to create vibration to ensure no bad contact / connec¬tion exist Check tightness of the PE-cable screw.
  • Page 49 12. Measure the earth resistance in the charger cables/outlets using a multimeter. 13. Clean the charging station interior if necessary. 14. Switch on the power to the charging station. 15. Complete and stick a service label inside the station with the date. Other Recommended Controls Suitable CONTROL DETAILS...
  • Page 50 If the charging station model has cellular connection, is there any signal problem in installation area of the station? It should be checked by a smartphone test application if the signal level is within the range determined before. If the charging station model has WiFi connection, is there any signal problem in installation area of the station? It should be checked by a smartphone WiFi signal test application if the signal level is within the range determined before.
  • Page 51 Manufacturer Name: Vestel Electronics Address: Vestel Elektronik Sanayi ve Ticaret A.S. Organize Sanayi Bölgesi 45030 Manisa - Turkey...

This manual is also suitable for:

Evc05-ac44s seriesEvc05-ac44

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