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38/9 Hoyle Ave
Castle Hill NSW 2154
T: 61 2 9680 7944
F: 61 2 9680 7955
sales@ums.net.au
POWER TUG
OPERATION AND SERVICE MANUAL

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Summary of Contents for UMS POWER TUG

  • Page 1 38/9 Hoyle Ave Castle Hill NSW 2154 T: 61 2 9680 7944 F: 61 2 9680 7955 sales@ums.net.au POWER TUG OPERATION AND SERVICE MANUAL...
  • Page 2: Table Of Contents

    Contents SAFE OPERATION ............................3  COMMISSIONING ............................3  HAZARDS ............................... 3  MAINTENANCE .............................. 3  MAINTENANCE & ROUTINE CHECKS - INSPECTION OF MECHANICAL PARTS ........4  BATTERIES: removal, replacement and re-charging ..................4  FUSES ................................4  CONTROLS AND OPERATION ........................5  MAIN DC POWER SWITCH ...........................
  • Page 3: Safe Operation

    This machine should only be operated by staff, who have been trained in its use and are familiar with the controls, attachments and features. Power Tug is intended for pedestrian control. Riding on the Power Tug is not permitted. Suitable for use in well illuminated areas only.
  • Page 4: Maintenance & Routine Checks - Inspection Of Mechanical Parts

    Life expired batteries must be disposed of in an environmentally safe manner. If in doubt, consult your local authorities regarding safe disposal. The Power Tug is fitted with a GUEST 2620 battery charger. This is intended for connection to a 230V ac supply. FUSES Fuses must only be replaced by the same type and rating.
  • Page 5: Controls And Operation

    CONTROLS AND OPERATION MAIN DC POWER SWITCH Controller Power Keyswitch The key switch immediately in front of the handlebar assembly controls supply of power to the control electronics. This controller supply key switch must be turned to the on position before the machine will function. REMOVE THIS KEY IF THE MACHINE IS TO BE LEFT “OUT OF SERVICE”.
  • Page 6: Power Indicator And Low Battery "Lock-Out" Function

    POWER INDICATOR and Low Battery “lock-out” function A 5 LED battery state indicator (clock) is fitted in the PowerTug 4 green LEDs indicate full charge. A reduced number of LEDs lit through to RED indicate progressive discharge. Note: An optionally fitted “lock out “ signal from this indicator to the control processor will prevent machine operation if the batteries are in an excessively discharged state.
  • Page 7: Charger

    CHARGER The above photograph shows the Guest 2620 charger as installed in the PowerTug It is located under the lid of the battery compartment. In-line 15A fuses are fitted. Only use replacements of the same type and rating. DO NOT ATTEMPT TO MOVE THE POWERTUG WHILST “ON-CHARGE” USE OF AN EARTH FAULT PROTECTED MAINS SUPPLY IS REQUIRED.
  • Page 8: Charger Troubleshooting

    CHARGER TROUBLESHOOTING Symptom / possible cause Solution 1) LEDs do not illuminate No mains supply Check supply and mains fuse Charger fault Return charger to Supplier. 2) LEDs illuminate but batteries do not charge. Batteries may be defective Replace if necessary Loose connections Check and tighten Charger output shut down due to overload or short...
  • Page 9: Parts List Referring To Exploded Drawings

    PARTS LIST REFERRING TO EXPLODED DRAWINGS   Item No. Part No. Description   UK100010 Body, Main – PowerTug   UK100011 100mm H/D Stabilizing Castor   UK100008 Cover / Lid   UK100001 Battery Charger Mount Bracket   UK100006 Battery Charger 230V / 24V 10A  ...
  • Page 10: Exploded View 1

    Exploded View 1...
  • Page 11: Exploded View 2

    Exploded View 2...
  • Page 12: Exploded View 3

    Exploded View 3...
  • Page 13: Exploded View 4

    Exploded View 4...

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