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Related Manuals for KAM Simple Precision IAS
Summary of Contents for KAM Simple Precision IAS
- Page 1 ISOKINETIC AUTOMATIC SAMPLER PER API 8.2, ASTM D4177 AND ISO 3171 User Manual IASMANUAL0821 TEL +1 713 784-0000 FAX +1 713 784-0001 Email Sales@Kam.com KAM CONTROLS, INC. 3939 Ann Arbor Drive Houston, Texas 77063 USA www.KAM.com An ISO 9001:2015 certified company...
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Page 2: Table Of Contents
& temperature, and high-pressure steam refer to the Pipeline Operators’ “Health, Safety and Environmental Policy Procedures” to ensure safe installation. KAM CONTROLS, INC. reserves the right to make changes to this document without notice. KAM CONTROLS, INC. IASMANUAL 0821... -
Page 3: Introduction
2", 3", or 4" flanged seal housing with 2" MNPT seal housing Full-opening Ball Valve Full-opening Ball Valve FIG. 1-3 Option 3: IAS™ Flow Through Models IAS™ 2" Flow Through IAS™ 1" Flow Through KAM CONTROLS, INC. IASMANUAL 0821... -
Page 4: Theory Of Operation
KAM SR™ Sample Receiver. Sampling is pneumatically or hydraulically driven, and ® the time interval can be flow-based or time-based. All KAM sampling components comply with API MPMS Chapter 8.2, ASTM D4177 , and ISO 3171 standards requirements. SAMPLER SEQUENCE FIG. -
Page 5: Specifications
Pipe size: 1" to 42" (50 mm to 1067 mm) Weight: From 30 lbs. (13.6 kg) *Flow-through models only REQUIREMENTS Air: 70 to 125 psi Consumption: 20 cubic inches per stroke Maximum sample rate: 20 samples/minute KAM CONTROLS, INC. IASMANUAL 0821... -
Page 6: Installation
The IAS™ Sampler should be installed per KAM recommendations, including the mixing requirement calculated per customer provided flow conditions. • At the time of installation, the pipeline pressure needs to be reduced to under 100 psi or use a KAM IT™ ®... - Page 7 In horizontal lines, the IAS™ Sampler should be installed with the probe horizontally oriented at 3 or 9 o'clock. At the time of installation, the pipeline pressure needs to be reduced to under 100 psi in order to safely install the IAS™ Sampler or installed using a KAM IT™ Insertion Tool.
- Page 8 FIG. 3-4 Flanged Seal Housing Seal Housing Seal Housing 3. Re-tighten the Socket Cap Screws on the Locking Collar. This will prevent the IAS™ shaft from sliding and the probe from getting damaged during mounting. KAM CONTROLS, INC. IASMANUAL 0821...
- Page 9 MID=D1 + Lg + WT + Ls + IAS Factor (per Table 3-2) Example: D1=14" Lg=0.134" WT=0.322" ID=7 .98" IAS Factor 2" 150#=2.5" MID=14 + 0.134 + 0.322 + (7 .98 x 0.25) + 2.5 MID=14 + 0.134 + 0.322 + 1.995 + 2.5=18.951" KAM CONTROLS, INC. IASMANUAL 0821...
- Page 10 Fig 3-6 & Fig 3-7 Mark here FIG. 3-8 MID for Flanged Seal Housing Mark here 8. Slowly open Full-opening Valve and check for leaks. 9. Loosen Socket Cap Screws on the Locking Collar using a 3/8" Allen wrench. KAM CONTROLS, INC. IASMANUAL 0821...
- Page 11 FIG. 3-11 MATERIAL UNLESS OTHERWISE TITLE THIS DRAWING IN DESIGN AND SPECIFIED Controls DETAIL IS THE PROPERTY OF KAM CONTROLS INCORPORATED. Incorporated Locking Collar 2"-150 Seal Housing SS316 ALL DIM IN INCHES IT SHALL NOT BE REPRODICED ANGULAR TOL ±1/2 AND SHALL BE RETURNED TO US 3939 Ann Arbor Dr.
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Page 12: Prv Cracking Pressure Setup
Cap with the Locking Nut and the provided wire and lead lock. FIG. 3-13. 5. Thread provided wire through holes in Locking Nut and PRV Cap and twist to tighten. NOTE: See included PRV manual for further instructions. PRV Cap KAM CONTROLS, INC. IASMANUAL 0821... -
Page 13: Field Air Connections
(usually marked "B" or "NC") to the top of the Actuator Housing. FIG. 3-14. NOTE: If solenoid valve is not provided by KAM, please consult with manufacturer for further instructions. 2. Connect the Solenoid Valve to the KAM SC™... - Page 14 2. Disconnect the ¼" air connections going to the IAS™ Sampler Actuator Housing. FIG. 3-15. 3. Disconnect the ¼" connection going to the IAS™ Sampler PRV sample outlet. FIG. 3-15. NOTE: If line pressure exceeds 100 psi, use a KAM IT Insertion Tool when installing/removing the IAS™ Sampler.
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Page 15: Maintenance
A complete kit with all the IAS™ Sampler O-rings, seals, etc. can be ordered by contacting KAM CONTROLS at sales@kam.com, by calling +1 713-784-0000 or faxing your request to +1 713-784-0001. - Page 16 153005 4300 US Symmetrical U-Cup Seal 153040 PSP338 Piston Seal 2-234 O-ring 150234-N70 153010 Wiper Seal SH959 2-018 O-ring 150018-N70 150024 2-024 O-ring 360390 Suction Spring Bottom Seal 360410 150004 2-004 O-ring 2-028 O-ring 150028 KAM CONTROLS, INC. IASMANUAL 0821...
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Page 17: Troubleshooting
The sampler is overfilling the Sample Receivers or the The line pressure is higher than the cracking pressure of sampler doesn't stop outputting samples. the PRV. Please follow instructions on page 11 of this manual to adjust the PRV cracking pressure correctly. KAM CONTROLS, INC. IASMANUAL 0821...
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