Summary of Contents for Maco HS Salamander evolution Drive 82
- Page 1 TECHNOLOGY IN MOTION MACO RAIL-SYSTEMS LIFT&SLIDE HARDWARE ASSEMBLY INSTRUCTIONS HS Salamander evolution Drive 82 Exclusively for certified specialists! m a co.e u...
-
Page 2: Table Of Contents
Table of contents Important Information 4 - 11 Key and Abbreviations Version and Application area Hardware overview 14 - 15 Assembly on the frame 16 - 28 Calculation formulas 16 - 19 Threshold assembly 20 - 28 Assembly on the sash 29 - 34 Drilling and milling on the sash Drilling and milling jig for HS handle... - Page 3 Vertical cross-section 43 - 45 Sliding sash Fixed sash Standard and fixed sash Design Scheme D, G1 Horizontal cross-section 46 - 48 Scheme A Scheme C, G1 Scheme D...
-
Page 4: Important Information
Important Information General Information The current version of our General Terms & Conditions can be found on the MACO website (www.maco.eu/en-INT/Terms-and-conditions). Retain these assembly instructions for later use and maintenance. Failure to comply with these assembly instructions releases MACO from any liability. Please note your obligation to inform your customer regarding the operation and maintenance of the system as well as all safety related information. - Page 5 Important Information General Safety Information It is important to follow these instructions to ensure people’s safety! When reading this document and the safety instructions, please note the following signs and colours: This indication indicates a situation that may arise if the instructions are DANGER! not followed and which can lead to fatal injuries.
- Page 6 Important Information General Safety Information WARNING! In order to ensure the long-term functionality and thus the operating safety of windows and balcony doors over their expected service life, the fastening of safety-relevant hardware parts is of particular importance. MACO indicates explicitly that large sash weights are moved and accelerated during opening and closing. This applies particularly to sliding elements.
- Page 7 Important Information Note: These instructions describe all assembly steps required to set up standard version hardware. The hardware must be greased/oiled before commissioning (see operating and maintenance instructions). The slid and tilt hardware (SKB) are only intended for use in stationary buildings. They are used for horizontally opening and closing windows and balcony doors.
- Page 8 Important Information Intended use The areas of application mentioned on page 13 apply to the MACO SKB hardware. Screw-in torque settings are binding and must be followed. Mount all hardware parts professionally as described in this manual and observe all safety instructions. To fasten the hardware, use the specified screw sizes! These must reach into the steel reinforcement when using PVC profiles.
- Page 9 The resistance to wind loads in the closed and locked state depends on the respective construction of the windows and balcony doors. If wind loads in accordance with DIN EN 12210 (in particular test pressure p3) are to be expected, suitable hardware are to be selected and agreed on separately in conjunction with the respective window construction and the frame material.
- Page 10 Important Information Improper use The respective hardware system may only be assembled with hardware components from the MACO slide hardware range. In the event of improper installation of the hardware and/or the use of non-original or non-factory approved system accessories, no liability will be accepted. Do not use vinegar-based or acid-curing sealants, as these can lead to corrosion of the hardware parts.
- Page 11 Important Information Storage and Handling Check the following immediately after delivery: › Completeness of delivery (as per the delivery note) › Any damage to the packaging › Any damage to the materials › Improper storage or transport of hardware parts can affect the surface quality. To prevent this, the following points must be observed: ›...
-
Page 12: Key And Abbreviations
Key and Abbreviations Lift and Slide element (LS) Fixed element Sash height (SH) Sash width (SW) RAB Frame outer width (FOW) RAH Frame outer height (FRH) Total length Handle height (HH) Backset drive gear (BS) Optional Important Information Permanently elastic sealant Dimensions in [mm]: All dimensions without a unit definition are given in mm... -
Page 13: Version And Application Area
Version and Application area Version Scheme A DIN left Schema A DIN links Scheme A DIN right Schema A DIN rechts Schema C Scheme C Schema D Schema G 1 Scheme D Scheme G1 Scheme K Schema K Application area The application ranges stated in the table apply for MACO L&S 300. -
Page 14: Hardware Overview
Hardware overview... - Page 15 Hardware overview HS handle Lift drive gear locks DM 37.5 PZ Connecting rod punched HS 16.4 x 4 MACO GRP threshold with hinging groove MACO Fiber-Therm roller track, 2.5 mm asymmetrical MACO PVC intermediate profile Gealan attachment rail for fixed sash, length = 100 mm Connection plate for Fibertherm Gealan S9000 silver EPDM gasket for connection plate 2 mm EPDM gasket for roller track groove 6 mm...
-
Page 16: Assembly On The Frame
Assembly on the frame Calculation formulas Scheme A FB Free Scheme A Schema A... - Page 17 Assembly on the frame Calculation formulas Scheme C + G1 Schema C Scheme C Schema G1 Scheme G1...
- Page 18 Assembly on the frame Supplement calculation formulas Scheme G1...
- Page 19 Assembly on the frame Calculation formulas Scheme K + D Schema K Scheme K Schema D Scheme D...
-
Page 20: Threshold Assembly
Assembly on the frame Threshold assembly Scheme A, C, G1, K Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 № 229010 № 229010... - Page 21 Assembly on the frame Threshold assembly Scheme A, C, G1, K ∅4x30 La = RAB/2 - 41 Li = RAB/2 - 98 10° ∅4 ∅4x30 10°...
- Page 22 Assembly on the frame Threshold assembly Scheme A, C, G1, K Ø 4 x 30 Ø 3 (2x / Lm + 1)
- Page 23 Assembly on the frame Threshold assembly Scheme A, C, G1, K L = RAB - 135 Ø3 Nr.: 206231 Ø 4 x ... Ø 5 x 120...
- Page 24 Assembly on the frame Threshold assembly Scheme D Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø14 Ø14 Ø14 Ø14 Ø14 Ø14 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 Ø5,5 № 229010 № 229010...
- Page 25 Assembly on the frame Threshold assembly Scheme D Ø 4 x 30 Ø 3 10° Ø 4 10° Ø 4 x 30...
- Page 26 Assembly on the frame Threshold assembly Scheme D ∅ 4 x 30 ∅ 4 x 30 ∅ 3 ∅ 4 x 30 ∅ 4 x 30 10° 10° ∅ 4 ∅ 4 x 30 ∅ 3...
- Page 27 Assembly on the frame Threshold assembly Scheme D...
- Page 28 Assembly on the frame Threshold assembly Scheme D Ø 7,5 x 122...
-
Page 29: Assembly On The Sash
Assembly on the sash Drilling and milling on the sash Ø 20 Ø 20... -
Page 30: Drilling And Milling Jig For Hs Handle
Assembly on the sash Drilling and milling jig for HS handle № 2227626 ∅ 16 ∅ 27... -
Page 31: Milling For Hook Drive Gear
Assembly on the sash Milling for hook drive gear 1. 1. 3. 3. 2. 2. Size 1 Size 1 Size 2 - 3 1091 Size 2 - 3 1081 Size 4 1689 Size 4 1679 Size 5 1221 2121 Size 5 1211 1211... -
Page 32: Roller Assembly
Assembly on the sash Roller assembly Ø 4,2 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 19 L = FB - 625 Ø 4,2 Ø 4,8 x 19 Ø 4,8 x 19 Ø 4,8 x 25 Ø... -
Page 33: Drive Gear Assembly
Assembly on the sash Drive gear assembly 4,8 x 60 Ø 4,2... -
Page 34: Handle Assembly
Assembly on the sash Handle assembly... -
Page 35: Assembly On The Sash And Frame
Assembly on the sash and frame Gasket bridge Scheme D ∅ 4 x 20... -
Page 36: Gasket Block Scheme D
Assembly on the sash and frame Gasket block Scheme D... -
Page 37: Locking Bolts
Assembly on the sash and frame Locking bolts A, K, D No. 363159 Ø 4,2 Ø4,8x38 Size 1 Size 2 1107 Size 3 1192 1507 Size 4 1192 1907 Size 5 1192 2307... - Page 38 Assembly on the sash and frame Locking bolts C, G 1 No. 363159 No. 363159 Ø 4,2 Ø 4,2 Ø 4,8 x 80 Ø 4,8 x 80 Schema C Scheme C Size 1 Schema C Size 2 1107 Size 3 1192 1507 Size 4...
-
Page 39: Striker Plate For Hook Drive Gear
Assembly on the sash and frame Striker plate for hook drive gear Schema A Schema C Schema A Schema C Scheme A Scheme C Size 1 Size 2 - 3 1030 Size 4 1628 Size 5 1160 2060... - Page 40 Assembly on the sash and frame Striker plate for hook drive gear Scheme C, G 1 Ø 4,8 x 90...
-
Page 41: Locking Block
Assembly on the sash and frame Locking block RAB / 2 RAB / 2 Ø 3 M 4 x 12... -
Page 42: Buffer Stop
Assembly on the sash and frame Buffer stop Ø 4,2... -
Page 43: Vertical Cross-Section
Vertical cross-section Sliding sash W = 143 W = 143 W = 122 W = 106... -
Page 44: Fixed Sash Standard And Fixed Sash Design
Vertical cross-section Fixed sash Standard and fixed sash Design Standard Design W = 143 W = 143 W = 122 W = 106... -
Page 45: Scheme D, G1
ertical cross-section Scheme D, G1 Scheme D Scheme G1 W = 143 W = 143 W = 122 W = 106... -
Page 46: Horizontal Cross-Section
Horizontal cross-section Scheme A Standard Design... -
Page 47: Scheme C, G1
Horizontal cross-section Scheme C, G1 Scheme C Scheme G1 Schema G1... -
Page 48: Scheme D
Horizontal cross-section Scheme D... - Page 49 Notes...
- Page 50 Notes...
- Page 51 Notes...
- Page 52 You want everything from a single source? We provide you with complete solutions for sliding doors, windows and doors – for timber, PVC and aluminium. Experience our versatile system offer, comprehensive service included. Discover more of this on our website www.maco.eu or contact your MACO representative. MACO near you: www.maco.eu/contact TECHNOLOGY IN MOTION...