Harbor Freight Tools 56088 Generator User Manual

Harbor freight tools portable generator user manual

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5500 RATED WATTS/6500 MAX. WATTS
PORTABLE GENERATOR
SET uP, OPERATiNG, AND SERviciNG iNSTRucTiONS
You do not put engine oil in the Engine's crankcase prior to its first use. Be-
fore each use, check the oil level. Never run the Engine with low or no engine oil.
Running the Engine with low or no oil will permanently damage the unit.
visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAvE ThiS MANuAL.
Copyright
2009 by Harbor Freight Tools
©
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
56088
using a generator indoors cAN KiLL YOu iN
MiNuTES.
Generator exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEvER use inside
a home or garage,
EvEN iF doors and
windows are open.
cAuTiON!
Your Warranty is voided if:
. All rights reserved. No portion of this manual or any artwork
®
Only use OuTSiDE
and far away from
windows, doors, and
vents.

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Summary of Contents for Harbor Freight Tools 56088

  • Page 1 Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
  • Page 2: Specifications

    Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools cre- ate sparks which may ignite the dust or fumes. SKU 56088 For technical questions, please call 1-800-444-3353. SPEciFicATiONS...
  • Page 3: Personal Safety

    Many accidents are caused by poorly maintained tools. SKU 56088 For technical questions, please call 1-800-444-3353. PERSONAL SAFETY...
  • Page 4 Substantial overloading will open the circuit breaker. Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF, but will shorten the service life of the generator. SKU 56088 For technical questions, please call 1-800-444-3353. Ac APPLicATiONS Page 4...
  • Page 5 Maintain labels and nameplates on the Generator. mation. If unreadable or missing, contact Harbor Freight Tools for a replacement. Make sure the Generator is located on a flat, level, sturdy surface capable of supporting the weight of the Generator and any additional tools and equip- ment.
  • Page 6: Fire And Explosion Precautions

    Engine. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water. SKU 56088 For technical questions, please call 1-800-444-3353. chEMicAL PREcAuTiONS...
  • Page 7: Electrical Precautions

    Use only Class BC or Class ABC fire extinguishers on electrical fires. unconditioned electrical output can damage sensitive equipment. to power sensitive electronic equipment without appropriate line conditioner (sold separately). SKU 56088 For technical questions, please call 1-800-444-3353. NOiSE PREcAuTiON Replace any wiring where the in-...
  • Page 8 It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU 56088 For technical questions, please call 1-800-444-3353. (120 OR 240 vOLT)
  • Page 9: Assembly Instructions

    Align the two mounting holes in the Battery Bracket (46) with the two threaded mount- ing holes in the Battery Guard Plate (44). Then secure the Battery Bracket to the Battery Guard Plate, using two Bolts with Lock Washers (46). (See Figure A.) SKU 56088 For technical questions, please call 1-800-444-3353. uNPAcKiNG...
  • Page 10: Installation Instructions

    Place the Generator as close as possible to the electrical tools and equipment be- ing powered to reduce the length of extension cords. SKU 56088 For technical questions, please call 1-800-444-3353. (+) ter- Page 10...
  • Page 11: Control Panel Features

    (See Figure c.) 120 volt NEMA Ac Outlets (5): volt AC outlets to power 120 volt tools and equipment. (See Figure c.) SKU 56088 For technical questions, please call 1-800-444-3353. GROuNDiNG TERMiNAL Starts and stops the Gasoline Engine. To start the Engine NEvER run the Engine with the Fuel Tank Cap removed.
  • Page 12 –) 12 VDC Terminal on the Generator. iMPORTANT: This Outlet is designed for operating 12 volt DC appliances only. Do not attempt to charge batteries with this Outlet. (See Figure c.) SKU 56088 For technical questions, please call 1-800-444-3353. (34)
  • Page 13 The Engine MuST be filled with a high quality grade engine oil. If the Engine will be run in temperatures above 32 degrees Fahrenheit, use SAE 10W-30 weight oil. SKU 56088 For technical questions, please call 1-800-444-3353. The 12 Volt DC Outlet has one Fuse (8) to protect the Gen- Indicates voltage is being provided by the Generator.
  • Page 14 1-1/2 HP Capacitor Start & Run Motor Central AC-32, 000 BTU 10” Table Saw NOTE: Wattages listed above are estimates. Check nameplate wattages on all loads before connecting to Generator. SKU 56088 For technical questions, please call 1-800-444-3353. iTEM RuNNiNG START-uP WATTS...
  • Page 15: Operating Instructions

    (65) and turn the Engine Ignition (2) to its “START” position. NOTE: To prolong starter life, use short starting cycles (5 seconds maximum, then wait one minute before attempting to again start). (See Figure c.) SKU 56088 For technical questions, please call 1-800-444-3353. “OFF” position.
  • Page 16 Connect “inductive” load appliances, tools, and equipment first. Inductive loads consist of small hand tools and some small appliances. Connect the items that require the most wattage first. Connect any lights next. SKU 56088 For technical questions, please call 1-800-444-3353. “RuN” position. Page 16...
  • Page 17 Do not use a garden hose or anything with liquid to clean the Generator. Liquid may enter the cooling air slots and could damage the interior workings of the Generator. SKU 56088 For technical questions, please call 1-800-444-3353. Page 17...
  • Page 18 Separator (20A). To do so, remove the Air Filter Cover (18A). Remove the Air Filter Element. Immerse the Air Filter Element in a mild solvent and squeeze the Element several times to clean. Remove the Element from the solvent SKU 56088 For technical questions, please call 1-800-444-3353. FiGuRE F Change oil.
  • Page 19 All maintenance, service, or repairs not mentioned in this manual must only be performed by a qualified service technician. SKU 56088 For technical questions, please call 1-800-444-3353. Replace the Spark Plug (28A). To do so, remove...
  • Page 20: Troubleshooting

    THE BUYER ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 56088 For technical questions, please call 1-800-444-3353. Page 20...
  • Page 21 Cable Sheath Carbon Brush Bolt (M10*1.25*265) Bolt(M6*180) Bolt (M5*20) Connection Board Nut (M5) Stator Rotor SKU 56088 For technical questions, please call 1-800-444-3353. Part Description Cooling Fan Heat Insulation Board Assembly Fuel Tank Fuel Filter Seal Ring Fuel Tank Cap...
  • Page 22 ASSEMBLY DiAGRAM - GENERATOR SKU 56088 For technical questions, please call 1-800-444-3353. Page 22...
  • Page 23 Spark Plug Wire Ignition Coil Nut (Special 14mm) Starter Ratchet Spring Starter Rope Starter Handle Starter Case Assembly Spiral Spring SKU 56088 For technical questions, please call 1-800-444-3353. PARTS LiST - ENGiNE Part Starter Wheel Circlip Starter Ratchet Friction Plate Screw...
  • Page 24 ASSEMBLY DiAGRAM - ENGiNE SKU 56088 For technical questions, please call 1-800-444-3353. Page 24...
  • Page 25: Emission Control System Warranty

    LiMiTED 1 YEAR WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and du- rability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase (90 days if used by a professional contractor or if used as rental equipment).
  • Page 26: Service And Maintenance

    Emission control System Warranty harbor Freight Tools Emission control Defects Warranty Provisions Length of coverage HFT warrants to a first retail purchaser and each sub- sequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail purchaser.
  • Page 27: Electrical Diagram

    Electrical Diagram Please note: All electrical work should be performed by a qualified service technician. SKU 56088 For technical questions, please call 1-800-444-3353. Page 27...

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