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XLT Ovens SmartSolutions 2336 Installation & Operation Manual

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Installation & Operation Manual
Read This Manual Before Using This Appliance.
Current versions of this manual, Rough-In Specifications, Parts & Service Manual, Architectural Drawings,
& a list of International Authorized Distributors are available at:
For use with the following XLT Radiant Oven Versions:
Standard (S)
A
World (W)
A
Original Instructions
US: 888-443-2751 FAX: 316-943-2769
XLT Radiant Oven
2000887
XLT Ovens
PO Box 9090
Wichita, Kansas 67277
INTL: 316-943-2751
RD 9005C
SWA
06/11/2020
www.xltovens.com
WEB:
www.xltovens.com

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Summary of Contents for XLT Ovens SmartSolutions 2336

  • Page 1 & a list of International Authorized Distributors are available at: www.xltovens.com For use with the following XLT Radiant Oven Versions: Standard (S) World (W) 2000887 XLT Ovens PO Box 9090 Original Instructions Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Warning & Safety Information ..................... 3 Warranty ............................6 Installation Responsibilities ......................8 Receiving & Inspection ........................ 9 Oven Description ........................10 Recommended Tool List ......................12 Oven Crate Dimensions ......................13 Oven Dimensions & Weight ...................... 14 Oven Electrical Requirements ....................

  • Page 3: Warning & Safety Information

    WARNING & SAFETY INFORMATION XLT Ovens has spent millions of dollars designing and testing our products as well as de- veloping Installation & Operation Manuals. These manuals are the most complete and easiest to understand in the industry. However, they are worthless if they are not followed.
  • Page 4 WARNING & SAFETY INFORMATION SAFETY DEPENDS ON YOU This appliance is for professional use by qualified personnel. This appliance must be installed by qualified persons in accordance with the regulations in force. This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which it is installed.
  • Page 5  Appliance is not to be cleaned with high pressure water.  XLT ovens are certified for use in stacks of up to four (4) units of XLT products. Integration of other manufacturer’s products into an oven stack is not recommended, & voids any warran- ties.

  • Page 6: Warranty

    Warranty – US and Canada Rev A Approval Date: 08/01/2019 XLT warrants Radiant Ovens manufactured after August 01, 2019 to be free from any defect in material and workmanship under normal use for seven (7) years from the date of original purchase by the end user, and further warrants conveyor shafts and conveyor bearings for ten (10) years.
  • Page 7 Warranty – International Rev A Approval Date: 08/01/2019 XLT warrants Radiant Ovens manufactured after August 01, 2019 to be free from any defect in material and workmanship under normal use for five (5) years from the date of original purchase by the end user, and further warrants conveyor shafts, and conveyor bearings for ten (10) years.

  • Page 8: Installation Responsibilities

    INSTALLATION RESPONSIBILITIES Service Owner/ Responsibility Company Contractor Site Survey: Verify electrical capabilities Assembly of new ovens per XLT Installation & Operation Manual Base assembled and set in place Ovens moved and stacked with proper lifting equipment Peel all PVC Connect cord anchorage to incoming electrical supply Connect electrical supply Connection may require Permit and Code Inspections Relocate Make-Up-Air to enter the room at the ends of the ovens...

  • Page 9: Receiving & Inspection

    RECEIVING & INSPECTION NOTIFY CARRIER OF DAMAGE AT ONCE Upon receiving of all goods shipped by a Common Carrier, check for any exterior damage that may indicate interior damage. If conditions permit, open all crates & do a full inspection for any damage while the delivery driver is still there.

  • Page 10: Oven Description

    OVEN DESCRIPTION This manual covers the following XLT Radiant Oven model: Ovens R3A-2336-xxxxx The first 2 digits of the model number after the dash represent the conveyor width and the last 2 digits indicate the bake chamber length. The five x’s after those numbers represents the oven configuration number.
  • Page 11 OVEN DESCRIPTION Oven Lid Conveyor Flap Conveyor Control Box Crumb Tray Product Stop Front Panel Locking Swivel Caster Control Box Lid Oven Control Large User Interface Control Panel Chain Guard Manual Drawer Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 12: Recommended Tool List

    RECOMMENDED TOOL LIST Sockets QTY. Ratchets QTY. Pliers QTY. 1/4" Drive 7" 1/4" Drive Diagonal SM 3/16 12" 3/8" Drive Diagonal Std 7/32 Slip Joint Std Extensions QTY. Needle Nose 9/32 1/4" Drive Wire Strippers 5/16 3" Wire Crimpers 6" 7/16 10"...

  • Page 13: Oven Crate Dimensions

    OVEN CRATE DIMENSIONS INTERNATIONAL WOOD CRATES International Wood Crate Dimensions Electric Ovens Oven Model 29 3/4 66 3/8 2336 [2134] [756] [1686] DOMESTIC WOOD CRATES Domestic Wood Crate Dimensions Electric Oven Oven Model Z (With Oven) 85 3/4 31 3/4 13 1/2 59 3/4 2336...

  • Page 14: Oven Dimensions & Weight

    OVEN DIMENSIONS & WEIGHT Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 15 OVEN DIMENSIONS & WEIGHT SINGLE OVEN CRATED WEIGHT OVEN WEIGHT INTL. WOOD DOM. WOOD METAL SKID 46 3/4 70 1/4 65 1/2 38 1/4 2336 [584] [914] [1187] [1784] [1664] [972] [730] [297] [357] [345] [327] DOUBLE OVEN CRATED WEIGHT STACK WEIGHT INTL.

  • Page 16: Oven Electrical Requirements

    OVEN ELECTRICAL REQUIREMENTS Electric Oven Electrical Requirements Per EACH Oven STANDARD WORLD Oven Model Volts AC Amps Hertz Phase Volts AC Amps Hertz Phase 2336 208/240 31/27 10.5 4 Wire Service - L1, L2, L3 5 Wire Service - L1, L2, L3 N +1 Ground (per oven) +2 Grounds (per oven) FOR EACH OVEN:...

  • Page 17: Oven Only Rough-In Specifications

    OVEN ONLY ROUGH-IN SPECIFICATIONS These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The minimum clearances are 2in./51mm, measured from the exit end of the conveyor, the rear panel of the oven, and from the control panel.
  • Page 18 OVEN ONLY ROUGH-IN SPECIFICATIONS Disconnect Switch Breaker Panel (Shown for reference only) All installations must conform to local building and mechanical codes. It is required that the ovens be placed under a ventilation hood to provide exhaust ventilation and NOTE adequate air supply.

  • Page 19: Oven Assembly

    OVEN ASSEMBLY Base Assembly - Single, Double, & Triple Stack Base Assembly - Quad Stack Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 20 OVEN ASSEMBLY WARNING & SAFETY INFORMATION XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of XLT approved lifting equipment is highly recommended. Contact XLT for more information. These ovens are heavy & can tip or fall causing bodily injury.
  • Page 21 OVEN ASSEMBLY The Lifting Pipe hole, marked for the appropriate oven size, must be installed closest to the control box. NOTE The folding leg of the tripod must be positioned outwards from the oven. NOTE Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 22 OVEN ASSEMBLY Stacking the Ovens Failure to engage the Lifting Jacks into the Lifting Pipe properly and completely will result in damage, injury, or death from a falling oven. DANGER Both jacks should be raised in unison, otherwise they may bind and a dangerous ...
  • Page 23 OVEN CONNECTION Installing Accessories Conveyor Flap Control Box Plate Attaching Extended Front Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 24: Oven Connection

    OVEN CONNECTION Physical Location & Spacing Requirements These ovens are suitable for installation on either combustible or non-combustible floors, and adjacent to either combustible or non-combustible walls. The minimum clearances are 2in./51mm, measured from the exit end of the conveyor and from the rear panel of the oven, and 6in./152mm from the control panel.

  • Page 25: Oven Fire Suppression

    The kit does not interfere with any operations or maintenance. For detailed information regarding fire suppression, see manual RD-9011 Fire Suppression Installation for XLT Hoods and XLT Ovens. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 26 OVEN FIRE SUPPRESSION Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 27: Oven Ventilation Guidelines

    OVEN VENTILATION GUIDLINES Ventilation Requirements A powered ventilation hood is required to remove heat and vapors. Some provision must be made to replenish the amount of air that is extracted from the building. The hood and HVAC installation must meet local building and mechanical codes. Requirements vary throughout the country depending upon location.

  • Page 28: Oven Initial Start-Up

    Complete Start-up checklist with owner signature and return to XLT. Service Position All XLT ovens will come programmed for a bake time of 10:00 minutes and a tem- perature of 800°F/427°C. End users are responsible for determining oven settings. NOTE The tables below indicate minimum and maximum values for bake time and tem- perature.

  • Page 29: Oven Operation

    OVEN OPERATION This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to operate this oven during power failure. CAUTION Power Button Up/Down Arrows Self Clean Enter Button XLT Logo Temperature Button Menu Button...

  • Page 30: Oven Operator Controls

    OVEN OPERATOR CONTROLS Read and understand steps first. Screens will auto exit if no activity is sensed. Factory Tech Mode To enter Factory Tech Mode press and hold the two (2) arrow buttons for ten (10) seconds. Software Version MC, TC, & UI Software Version. Press Down arrow to go to next screen. Image For Reference Only - See XLT For Correct Version.
  • Page 31 OVEN OPERATOR CONTROLS High Temp Can be reduced in only 10 degree increments from factory default of 1000 degrees Fahrenheit (Self Clean mode temperature). No less than 500 degrees Fahrenheit. To change press ENTER and use Up/Down arrows to change and press ENTER to accept and advance.
  • Page 32 OVEN OPERATOR CONTROLS Additional User Options Lock Settings 1. To lock and unlock oven time and temperature press TIME and ENTER for three (3) seconds till the LUI beeps once. 2. Then press TEMP, TIME, and then TEMP within three (3) seconds to lock settings. 3.
  • Page 33 OVEN OPERATOR CONTROLS Temperature Control Bottom Heating Top Heating Element Element Split Belt Conveyor Time Control Left Side Right Side Conveyor Belt Conveyor Belt Large Us- er Inter- face Oven Control Fans & Filters Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 34: Oven Cleaning

    OVEN CLEANING Your XLT oven is constructed of stainless steel. Most commercial cleaning agents may be used safely on all stainless steel surfaces. Check application restrictions on product label prior to usage. Observe recommended precautionary and safety measures as dictated by the product manu- facturer.
  • Page 35 OVEN CLEANING Oven must be cool and all power to the oven and hood turned off before any clean- ing or maintenance is done. DANGER If the oven is to be removed from its installed location for cleaning or servicing, the following procedure is to be followed: CAUTION 1.
  • Page 36 OVEN CLEANING Front Panels can weigh up to 27 lbs. [13 kg]. Use caution when lifting. CAUTION DO NOT spray liquid cleaning agents in the slots and holes in the following loca- tions: Rear of Control Box  Underneath Control Box ...

  • Page 37: Oven Maintenance

    OVEN MAINTENANCE As with any appliance, periodic maintenance is required. Many factors affect this schedule such as product mix and hours of usage. An example schedule is included. Oven Maintenance Schedule Semi- Daily Weekly Monthly Annual Cleaning Empty Crumb Trays □...

  • Page 38: Oven Troubleshooting

     The type of pan used  Raw ingredient temperature (frozen?) XLT ovens can be configured to cook a wide variety of food items. We encourage you to experiment by trying different temperatures and belt speeds. XLT can assist you with your oven/ product configurations.

  • Page 39: Electrical Schematics

    OVEN SCHEMATIC - STANDARD 208/240 VAC LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 40 OVEN SCHEMATIC - STANDARD 208/240 VAC RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 41 OVEN SCHEMATIC - WORLD 380 VAC LH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 42 OVEN SCHEMATIC - WORLD 380 VAC RH Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 43: Certifications

    CERTIFICATIONS Product Certifications and Applicable Codes Radiant Oven will be Certified to the following standards: Standard XLT Oven Certifications¹ : XLT Electric Ovens: 1. UL197:2010 Ed.10 Commercial Electric Cooking Appliances 2. NSF 4-2016 Sanitation for Commercial Cooking, Rethermalization, and Powered Hot Food Holding and Transport Equipment World XLT Oven Certifications¹...
  • Page 44 This page intentionally left blank. Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...

  • Page 45: Oven Start-Up Checklist

    Radiant Oven Initial Start-up Checklist - Remove & Return to XLT 1st step : Fill out all information and print legibly Start-Up Information Date of Start-Up: _________________________________________ PO Box 9090   Wichita, KS 67277 Start-Up by: Other FAX: 316-943-2769 Phone #: ________________________________________________ Start-Up Performed by:_____________________________________ Installer Information...
  • Page 46 Radiant Oven Initial Start-up Checklist - Remove & Return to XLT 2nd step Place all control boxes in service position and document settings. Start each oven and complete form below.   Oven #1 Remove heater shipping clips: Model #: __________________________________ Serial #: __________________________________ Electrical Supply (per oven): Volts...

  • Page 47: Notes

    NOTES Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751...
  • Page 48 XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com...

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