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Maintenance Maintenance Maintenance notes DANGER - The engine must be turned off. - For work to be carried out under the bucket arm: - the bucket must be emptied or the attachment must be relieved, - the bucket arm support (1-1/arrow) is to be inserted, - the ball block valve for the working and auxiliary hydraulics (1-2/arrow) must be closed,...
Maintenance Maintenance work 8.2.1 Checking the engine oil level See Engine Operating Instructions. 8.2.2 Checking the oil level in the axles 8.2.2.1 Rear axle of the slow loader » 20 km/h « Figure 8-1 (1) Unscrew the plugs from the axle arch (8-1/arrow) and the intermediate gear (8-2/arrow).
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Maintenance NOTE - The axle arch and the distribution gear do not have a common oil reservoir. - The oil level must reach the plug bores. - Collect any escaping oil. (2) Replace the plugs. Figure 8-4 8.2.2.3 Planetary gear (1) Move the loader until the marking line “OIL LEVEL”...
Maintenance 8.2.3 Checking the oil level in the hydraulic oil reservoir (1) Park the loader in a level position. (2) Move the bucket to its lowest position. (3) Tilt the quick-change device and move out the locking bolts using the hand lever for the auxiliary hydraulics (4-9/5). (4) Open the motor cover.
Maintenance (3) Replace the plugs for the axle arch (8-9/1 and 8-9/2) and the intermediate gear (8-10/2). (4) Fill oil into the plug bore of the axle arch (8-9/3) and of the intermediate gear (8-10/1) until the oil reaches the opening (8-9/4 or 8-10/1).
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Maintenance 8.2.5.3 Planetary gear (1) Move the loader so that the plug (8-13/arrow) is positioned at 6 o'clock. (2) Place an oil drain vessel with a drain channel under- neath the gear. (3) Unscrew the drain plug and let the oil drain out. CAUTION Waste oil must be disposed of in such a way that it will not cause pollution.
Maintenance (3) Replace the plugs (8-15/1 and 8-16/1). (4) Fill in oil via the plug bore (8-15/3) until the oil level reaches the opening (8-15/2 or 8-16/2). NOTE - Information about the quantity of oil is given in the maintenance plan (chapter 8.4). - After a few minutes, when the oil level has lowered, top up the oil until the oil level reaches the marked level and remains stable.
Maintenance 8.2.7 Changing the hydraulic oil filter inserts CAUTION Change the filter inserts according to the maintenance plan or when the clogging indicator lamp (4-11/23) lights up. NOTE The clogging indicator lamp may light up briefly after a cold start but will go out when the hydraulic oil has reached its operating temperature.
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Maintenance (3) Pull out the filter cartridge (8-22/arrow) by carefully turning it back and forth. (4) Clean the filter cartridge. CAUTION - For cleaning, use a compressed air gun to which a pipe (angled at 90°) has been attached. The pipe must be sufficiently long to reach the cartridge bottom.
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Maintenance 8.2.10 Replacing the fuel filter See the Engine Operating Instructions. 8.2.11 Exchanging the starter battery NOTE The starter battery is a maintenance-free part according to DIN 72311, section 7. It is located to the right in the motor compartment. (1) Pull off the battery main switch (4-10/5).
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Maintenance 8.2.13 Checking/adjusting the parking brake play DANGER - All work on the brake system must only be carried out by authorized personnel. - Oil loss (leaks) in the brake system must be imme- diately reported to authorized personnel. (1) Check the brake's hydraulic oil level (4-10/4) and top up if necessary.
Grease/oil lubrication points - Item 8 of the maintenance plan. - Marked in red on the loader. 8.3.1 Rear axle pivot bolt (8-30/arrows) CAUTION The rear axle pivot bolt must be lubricated every 50 operating hours. Figure 8-30 8.3.2 Rear axle (8-31/arrows) CAUTION The spindle bolts must be lubricated every 50 operating hours.
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Maintenance 8.3.4 Bucket motor (8-33 and 8-34) CAUTION The support bolts of the bucket motor must be lubricated every 10 operating hours. Items 1 + 2 Swivel unit/bucket motor Item Toggle lever Items 4 + 5 Bucket motor/quick-change device Items 6 + 7 Tip rod bolt Item Tip lever...
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Maintenance 8.3.6 Driver's cabin doors (8-36/arrows) CAUTION The hinges of the driver's cabin doors must be lubricated every 50 operating hours. NOTE Lubricate the hinges on both doors of the driver's cabin. Figure 8-36 8.3.7 Multi-purpose bucket CAUTION The bearing bolts of the multi-purpose bucket must be lubricated every 10 operating hours.
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Maintenance 8.3.8 Front-end excavator CAUTION The bearing bolts of the front-end excavator must be lubricated every 10 operating hours. NOTE - Lubricate the bolts (8-39/1, 8-39/2, 8-39/3, 8-39/5 and 8-39/7) at both ends. - Item 8-39/4 shows the lubricating point of the shaft cylinder.
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Maintenance 8.3.9.2 Supporting valve activation (8-42/ arrow) CAUTION The leverage of the supporting valve activation must be lubricated with engine oil every 50 operating hours. NOTE Lubricate only the visible surface of the spring housing piston rod. Figure 8-42 S05E/S06E 8-17...
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Maintenance Plan Every x operating hours max. permitted intervals or 4182633A 11.2 11.1 10.2 11.1 7.1/7.2/7.3 shorter (depending on use) Maintenance points Engine 1.1/1.2/1.3 Maintenance according to manufacturer's regulations Dry air filter system Activate dust removal valve Check maintenance display 11.1 Replace filter element if maintenance display is red Rear axle with axle power shift gear or gear shift...
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