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PUMPING CENTER MAXILUBE
TABLE OF CONTENTS
1 GENERAL DESCRIPTION ................................................................................................................................1
2 DESIGN .............................................................................................................................................................1
2.1 Maxilube-ECO .............................................................................................................................................1
2.2 Maxilube-STA..............................................................................................................................................1
3 OPERATION......................................................................................................................................................2
3.1 Start-up........................................................................................................................................................2
3.1.1 Maxilube-ECO ......................................................................................................................................2
3.1.2 Maxilube-STA .......................................................................................................................................3
3.2 Changing the lubricant barrel ......................................................................................................................4
3.2.1 Maxilube-ECO ......................................................................................................................................4
3.2.2 Maxilube-STA .......................................................................................................................................5
3.3 Manual operation ........................................................................................................................................6
4 SETTINGS .........................................................................................................................................................7
5 TECHNICAL SPECIFICATION..........................................................................................................................7
5.1 Technical specifications ..............................................................................................................................7
5.2 Connections ................................................................................................................................................7
5.3 Symbols ......................................................................................................................................................8
6 LID SETS ...........................................................................................................................................................9
6.1 Maxilube-ECO .............................................................................................................................................9
6.2 Maxilube-STA..............................................................................................................................................9
7 SPARE PARTS..................................................................................................................................................9
12 APPENDICES
MMAX1DEN.doc
SAFEGREASE 2
MAXILUBE
30.05.2005 Rev. 1D
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Summary of Contents for SAFEMATIC MAXILUBE 2
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Page 1: Table Of Contents
SAFEGREASE 2 MAXILUBE PUMPING CENTER MAXILUBE TABLE OF CONTENTS 1 GENERAL DESCRIPTION ..........................1 2 DESIGN ................................1 2.1 Maxilube-ECO .............................1 2.2 Maxilube-STA..............................1 3 OPERATION..............................2 3.1 Start-up................................2 3.1.1 Maxilube-ECO ............................2 3.1.2 Maxilube-STA ............................3 3.2 Changing the lubricant barrel ........................4 3.2.1 Maxilube-ECO ............................4 3.2.2 Maxilube-STA ............................5 3.3 Manual operation ............................6 4 SETTINGS .................................7... -
Page 2: General Description
1 (9) SAFEGREASE 2 MAXILUBE PUMPING CENTER MAXILUBE 1 GENERAL DESCRIPTION The pumping center is designed for pumping lubricant into the system. 2 DESIGN 2.1 Maxilube-ECO Pumping center Maxilube-ECO is equipped with a lid set which is axially descending. Note Numbers in brackets are part numbers of drawing 461982. -
Page 3: Operation
2 (9) SAFEGREASE 2 MAXILUBE 3 OPERATION When pressurization starts, control unit opens both the line to be pressurized and the pump solenoid valves. Pressure air starts the pump and opens the line directional valve. Pressurization continues until the pressure control unit of the line reaches the acknowledgement pressure level. -
Page 4: Maxilube-Sta
3 (9) SAFEGREASE 2 MAXILUBE 17. Fill the main header with lubricant by starting the pump in manual operation mode of the control unit or with pumping center's solenoid valve group's manual control screws for pressure air and lubrication lines (24 and 25). Stop the pump when the main header is filled and air is removed. -
Page 5: Changing The Lubricant Barrel
4 (9) SAFEGREASE 2 MAXILUBE 16. Start the pump in manual operation mode of the control unit or with pressure air manual control screw (21) of the pumping center's solenoid valve group, see chapter 3.3 Manual operation . When manual control screws are used, remove the cover plate (28) and the nut (27) below the plate. -
Page 6: Maxilube-Sta
5 (9) SAFEGREASE 2 MAXILUBE Remove the follower plate (2) from the bottom of the barrel with the help of the air gun (28). Feeding pressure air through the central unit (3) under the follower plate loosens the follower plate. Lift the follower plate from the barrel with the help of handles. -
Page 7: Manual Operation
6 (9) SAFEGREASE 2 MAXILUBE 15. Clean the grease filter and filter cartridge and replace them when necessary. 16. Switch on the power to the pumping center. Reset possible low level alarm by pressing the "Alarm acknowledgement" -button on the control unit. 17. -
Page 8: Settings
7 (9) SAFEGREASE 2 MAXILUBE 4 SETTINGS Warning The pressure in the pneumatic system must be regulated so that the pressure at the pumping center cannot under any circumstances exceed 350 bar (5000 psi). In Safegrease 2 system, the pressure ratio of the pneumatic pumps used is normally 1:50. The pressure level in the pneumatic system can be set at 4 to 7 bar (60–100 psi) with the pressure air control device of the pressure air regulator located at the pumping center, in which case the line pressure generated by the pumping center is 200 to 350 bar (2900–5000 psi). -
Page 9: Symbols
8 (9) SAFEGREASE 2 MAXILUBE 5.3 Symbols MAX-A-B-C-D-E-F Abbrevia Description tion MAX: Maxilube pumping center Number of channels, 1 channel Number of channels, 2 channels Number of lines, 1-line system Number of lines, 2-line system Control voltage 24 V, if external control is used Power input, 115 V (Control voltage if external control is used) Power input, 230 V... -
Page 10: Lid Sets
9 (9) SAFEGREASE 2 MAXILUBE 6 LID SETS 6.1 Maxilube-ECO See MAX-LIDSET-1/8-ECO-300 lid set assembly (drawing 361190A) See MAX-LIDSET-1/4-ECO-370 lid set assembly (drawing 361189A) See MAX-LIDSET-1/1-ECO-590 lid set assembly (drawing 361188A) 6.2 Maxilube-STA See MAX-LIDSET-1/4-STA-370 lid set assembly (drawing 361191A) See MAX-LIDSET-1/1-STA-590 lid set assembly (drawing 361192A) 7 SPARE PARTS See Maxilube-ECO pumping center spare parts (drawing no.
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