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Preiffer adixen ASM 380 Operating Instructions Manual

Preiffer adixen ASM 380 Operating Instructions Manual

Mobile high performance helium leak detector

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ASM 380
Mobile high performance helium leak detector
Operating instructions
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Summary of Contents for Preiffer adixen ASM 380

  • Page 1 ASM 380 Mobile high performance helium leak detector Operating instructions...
  • Page 3 ASM 380 Helium Leak Detector Dear Customer, You have just bought an adixen detector. We would like to thank you and we are proud to count you among our customers. This product is a result of the experience acquired since many years in vacuum and leak detection technology.
  • Page 4 ASM 380 Helium Leak Detector This product complies with the requirements of European Directives, listed in the Declaration of Conformity contained in G 100 of this Manual. Copyright/Intellectual property: The use of adixen products are subject to copyright and intellectual property rights in force in any jurisdiction. All rights reserved, including copying this document in whole or any part without prior written authorization from adixen Vacuum Products.
  • Page 5 General contents MANUAL REFERENCE: 118427 EDITION: 03 - June 2012 Software version: L0265 - v3.2 r00 ASM 380 - Operating instructions Translated from original version Preliminary remarks Throughout this operating manual, you could find this type of message “"Setting" menus arborescence C 600”: it refers to a specific chapter of the operating manual.
  • Page 6 General contents MANUAL REFERENCE: 118427 EDITION: 03 - June 2012 Software version: L0265 - v3.2 r00 ASM 380 - Operating instructions Translated from original version Chapter D MAINTENANCE D 100 - Indicator lights and default display D 200 - General troubleshooting guide D 200 / D 300 - General troubleshooting guide / Symptoms description D 300 - Symptoms description Chapter E...
  • Page 7 General contents MANUAL REFERENCE: 118427 EDITION: 03 - June 2012 Software version: L0265 - v3.2 r00 ASM 380 - Operating instructions Translated from original version Chapter G APPENDIX G 100 - Declaration of conformity G 200 - Wiring diagram (Index -) G 400 - Long distance sniffer probe user manual G 500 - Helium spray gun manual G 600 - Safety questionnaire...
  • Page 8 Introduction ASM 380 Operating instructions Detailed contents Preliminary remarks Throughout this operating manual, you could find this type of message “"Setting" menus arborescence C 600”: it refers to a specific chapter of the operating manual. Please read it for further information.
  • Page 9 A 100 Presentation The ASM 380 is the moving adixen leak detector at dry pumping, high performance, for the maintenance of high technology environment. Compact and greater mobility to come closer to tested system. Combination of high performance pumpings allowing to reduce the test time on large volumes.
  • Page 10 A 200 About leak detection Overview Leak detection is used to detect micro-openings, porosities, permeation through materials etc. The means of detection is a tracer gas: Helium. This gas is so light that it can penetrate microscopic cracks very fast. The analyzer cell measures helium partial pressure created by helium molecules that come from the leaking parts.
  • Page 11 A 200 About leak detection Vacuum circuit of a The general vacuum diagram of the leak detector is shown below. A dynamic version of the vacuum diagram is available on the leak leak detector detector display panel. Green valves indicate opened valves. Red valves indicate closed valves.
  • Page 12 A 200 About leak detection Test method Choice Several test methods are possible. The testing method is selected according to the test part and the measurement range required: The part can be connected to an The part is sealed evacuation line Its characteristics Its characteristics allow it to be...
  • Page 13 A 200 About leak detection Spray method This involves removing air from the part tested, connecting it to the analyzer cell and then spraying helium over the outer surface. Global test Spray test part spray probe START START STAND-BY STAND-BY part detector detector...
  • Page 14 A 200 About leak detection Sniffing method The test part is pressurized with helium. The detector, via a sniffer probe samples the helium escaping from the part. Global test is generally kept for gross leaks (> 10 mbar l/s). In 90 % of uses, the sniffing method is used in local.
  • Page 15 A 200 About leak detection Bombing method This method is used for sealed objects that cannot be connected directly to the detector (semiconductors, waterproof watches, etc.). START STAND-BY part part detector Chamber 1 Chamber 2 The part is placed in a chamber containing pressurized helium. The helium penetrates the part if it has a leak.
  • Page 16 A 200 About leak detection Analyzer cell operating principle Description The analyzer cell works on the principle of mass spectrometry and is set by default to the mass of helium (m/e = 4). Other gasses can be used (helium 3 or hydrogen). m/e = atomic mass of the particle/number of electrons lost on ionization.
  • Page 17 A 200 About leak detection The iridium filament allows a good performance at high pressures and a small overheating. These ionized particles are accelerated by an electrical field. They arrive in a zone subjected to a magnetic field which has the property of deflecting the trajectories of the ions along different curves according to the masses of those ions (to be more preceded, according to their m/e ratios).
  • Page 18 A 200 About leak detection About helium and hydrogenated nitrogen Helium Helium is the second most common element in the universe, representing about 23 % of the total matter. 76 % is Hydrogen. All other elements represent an insignificantly small fraction of the total.
  • Page 19 A 200 About leak detection Hydrogenated nitrogen If Hydrogen (H ) and Oxygen (O ) are mixed and heated, they react and create water vapor (H O). During this process more heat is generated which may (if the concentration is high enough) ignite the surrounding gas.
  • Page 20 A 300 Options Which options for ASM 310 ASM 380 ASI 30 which model? Bluetooth (*) 37 pin Input/Output board (*) 37 pin Input/Output board with Bluetooth (*) 37 pin Input/Output board with Wi-Fi (*) 37 pin Input/Output board with Ethernet (*) Profibus board (*) Profibus board with Bluetooth (*) Industrial control panel (*)
  • Page 21 A 300 Options Bluetooth option Bluetooth allows users to communicate without cable, through PDA or PC, with their leak detectors. PDA and PC must be supplied by the customer. Maximum distance to communicate without cable with Bluetooth technology put in adixen leak detectors is: 10 m with PDA, 30 m with PC.
  • Page 22 A 300 Options 15 pin 37 pin I/O interface board Quantity Number of possible values for each input Quantity Number of possible values for each output Check compatibility between « Input/Output board » option and the other interfaces in option/accessory: refer to B 300.
  • Page 23 A 300 Options Check compatibility between « Input/Output board with Ethernet » option and the other interfaces in option/accessory: refer to B 300. Profibus option 2 options: Profibus board Profibus board with Bluetooth It offers: Profibus board a sub D 9 pin interface, a 15 pin input/output interface.
  • Page 24 A 400 Accessories Accessories Common to all leak detectors Calibrated leaks Calibration accessory in sniffing Remote control Sniffer probe Liquid sniffer probe Helium spray gun Locking clamp Bombing chambers Inlet filters Specific accessories to one or several leak ASM 310 ASM 380 ASI 30 detectors...
  • Page 25 A 400 Accessories C1 He calibrated leaks (from 10 mbar l/s to 10 mbar l/s) Supplied with certificate of calibration. ± 10 % accuracy. Possibility to deliver a standard value (included in a predeterminated range, see table below) or a specific value according to the customer requirement.
  • Page 26 A 400 Accessories Isolation valve Manual isolation valve. The isolation valve is mandatory for without with values greater than 8 · 10 mbar l/s code Helium code Decades code Flange (1) DN 50 not available for decades 10 DN 16 DN 25 DN 40 DN 50...
  • Page 27 A 400 Accessories C3 Remote control The remote control is equipped with magnets allowing the operator to place it on a magnetized surface. The operator can read the helium signal and has access to control keys such as cycle command autocalibration and auto-zero.
  • Page 28 A 400 Accessories C4 Sniffer probe Sniffer probe with rigid nozzle Sniffer probe with flexible nozzle 5 m tubing 10 m tubing Rigid nozzle Flexible nozzle* Rigid nozzle Flexible nozzle* 9 cm 30 cm 15 cm 45 cm 9 cm 30 cm 15 cm 45 cm...
  • Page 29 A 400 Accessories C5 Liquid sniffer probe (to Temperature coefficient: 7 % per °Celcius. be connected to the inlet Standard leak rate: 2 mbar l/s · port of a leak detector) Able to measure helium concentration inside water or liquids. Model Flange Part No...
  • Page 30 A 400 Accessories C6 Helium spray gun Part number: 109951 Spray gun Long nozzle 2 needles Short nozzle M 1/4NPT M 3/8G 5 m plastic tube M 1/8G bottle Spraying Helium in order to detect a leak is usually very easy, especially if you need fast and rough detection.
  • Page 31 A 400 Accessories C7 Locking clamp Part number: 118801 DN 40 KF Like classical clamp, the locking clamp allows to fix an accessory: however, you must use a special tool delivered with to open/close the clamp. Fixing ring detail Special tool use C8 Bombing chambers Model DN Flange...
  • Page 32 A 400 Accessories Spare parts for inlet filters Model DN Flange Part No stainless steel mesh filter 70 μm 072721 stainless steel mesh filter 70 μm 072857 stainless steel mesh filter 70 μm 067636 20 μm inlet filter Ø 114 mm 105847 5 μm inlet filter Ø...
  • Page 33 A 400 Accessories S1 Transport case Part number: 119594 S2 Transport cart Part number: 114820 Cart Compulsory fixing to the leak detector. 10/16 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 34 A 400 Accessories S3 Bottle holder Part number: 118444 The bottle holder allows to fix a helium bottle of Ø 180 mm maximum on the leak detector (example: B5 or B11 type). The helium bottle is not supplied with bottle holder: it is at the customer's charge.
  • Page 35 A 400 Accessories ASM 380 ASI 30 S5 Input/Output board Part number 118088S 118577 37 pin input/output board A 300. Description B 308. Installation and use: refer to Check compatibility between « 37 pin input/output board » accessory and the other interfaces in option/accessory: refer to B 300.
  • Page 36 A 400 Accessories S6 Profibus board Part number: 118581 A 300. Description B 307. Installation and use: refer to Check compatibility between « Profibus board » accessory and the other interfaces in option/accessory: refer to B 300. S7 Industrial control panel Industrial control panel with ½...
  • Page 37 A 400 Accessories S9 2005 SI Pump This accessory allows adding a primary pumping to the leak detector. This primary pumping connected to the ”Sniffing kit” option/ accessory, will allow working sniffing mode. Characteristics 2 stages pump flow rate: 4 m connector for LDS voltages should be specified when ordering supplied without connecting accessories.
  • Page 38 A 400 Accessories S10 Interface extension Part number: 119428 The « Interface extension kit » allows having 3 screw plug connectors on the ASI 30 instead of a 37 pins Sub D connector. It is composed of: an interface extension board, a kit with screws and fixing braces 3 female connectors.
  • Page 39 A 400 Accessories S12 Measurement gauge Gauge part number: PT R26 950 Gauge cable part number: PT 448 250 -T ASI 30 electronic module is set to be used with TPR 280 gauge. Measurement range: 5 · 10 to 1000 mbar Flange: DN 16 ISO-KF TPR 280 gauges with other flanges: refer to...
  • Page 40 A 500 Technical characteristics Measurement range(*) Crossover pressure (Helium) (at inlet) mbar l/s Pa m mbar Gross Leak test mode 8 · 10 to 1 · 10 8 · 10 to 1 · 10 1500 Normal test mode 5 · 10 to 3 ·...
  • Page 41 A 500 Technical characteristics Start-up time (at 20 °C) Without auto-calibration < 4 min 15 s ± 10 % With auto-calibration < 5 min 30 s ± 10 % Time to reach test mode (*) : inlet port connected to connected to blanked-off 4 l volume...
  • Page 42 A 600 Dimensions (inch) Let a free space of 10 cm (4 inches) minimum all around the leak detector. Store nothing under the detector. 13.70 31.81 4.88 13.15 17.91 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 43 Installation ASM 380 - Operating instructions Detailed contents Preliminary remarks Throughout this operating manual, you could find this type of message ““Setting” menus arborescence C 600”: it refers to a specific chapter of the operating manual. Please read it for further information.
  • Page 44 Installation ASM 380 - Operating instructions Detailed contents B 300 Controlling detector - Proposed interfaces - Interfaces mechanical compatibility - Interfaces software compatibility - Bluetooth - Input/output board - Profibus board installation - Data export B 301 RS 232 - Purpose - Connection - Use B 302...
  • Page 45 Installation ASM 380 - Operating instructions Detailed contents B 306 Ethernet - Purpose - Connection - Compatibility with the other inferfaces - Preliminary conditions - Use with a PC - Ethernet settings B 308 Bluetooth - Definition - Installation - Compatibility with the other interfaces - Preliminary conditions - Use with a PC - Use with a PDA...
  • Page 46 B 100 Safety instructions Indicates a potentially hazardous situation which, if not avoided, could result in property damage. Indicates a potentially hazardous situation which, if not avoided, could result in moderate or minor injury. It may also be used to alert against unsafe practices.
  • Page 47 B 100 Safety instructions Our products are designed to comply with current EEC regulations. Users making their own modifications to the product are liable to break its compliance with these regulations, degrade its EMC (electromagnetic compatibility) rating, and make it unsafe to use. The manufacturer declines all liability for the consequences of such operations.
  • Page 48 B 100 Safety instructions Installation In leak detectors fitted with atmospheric air purging, avoid performing (cont.) detection operations in non ventilated rooms. The helium concentration may be too high. The leak detector must be installed on a horizontal flat surface and never laid on its side.
  • Page 49 B 100 Safety instructions Operation ASM 380 detector This leak detector must not be used without its purge system. The user must make sure the purger is present and working properly. The manufacturer shall not be held liable for any damage to the product and the guarantee is void if the purge does not work.
  • Page 50 B 100 Safety instructions Operation (cont.) Leak detectors fitted with oil seal roughing pumps. These pumps come without oil, which is delivered in separate drums. The material safety sheet for the oil is available upon request. Always wear gloves and goggles when filling the pumps with oil.
  • Page 51 B 100 Safety instructions Maintenance Do not eliminate maintenance waste via standard disposal channels. Have it (cont.) destroyed by a qualified company if necessary. Decontamination – product dismantling According to the regulations 2002/96/CE about Waste of electrical and electronical equipments, and 2002/95/CE about Restriction of Hazardous substances, the manufacturer provides a recycling paid service for the end of-life of waste electrical and electronic equipment.
  • Page 52 B 110 Unpacking/Packaging - Storage - Handling Unpacking at the As soon as equipment receipt unpack it carefully. receip t Do not discard the packaging: keep it for a possible transport. In the event of an anomaly, take the necessary actions with the carrier and if necessary contact us.
  • Page 53 B 110 Unpacking/Packaging - Storage - Handling Unpacking at the Take off assembly straps, then the box to the top without receipt (Cdt) damage. Remove the operating manual , the maintenance kit the power cables delivered with the detector. Remove the top foam. Free the leak detector without damaging the yellow protection cover.
  • Page 54 B 110 Unpacking/Packaging - Storage - Handling Unpacking at the receipt (Cdt) Fix the 2 lifting rings to 2 slings (length: 70 cm / 27.5 inches minimum) by the rule book and by an authorized person: lifting rings must be placed in the slings axes.
  • Page 55 B 110 Unpacking/Packaging - Storage - Handling Unpacking at the Remove the lifting rings and place them in the receipt (Cdt) storage box. White masks, delivered with the detector in the storage box, could be placed in place of rings. Packaging for shipment Before lifting the detector, check that:...
  • Page 56 B 110 Unpacking/Packaging - Storage - Handling Packaging for shipment (Cdt) Rear detector Front detector Lower foam direction to respect on the pallet. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 57 B 110 Unpacking/Packaging - Storage - Handling Packaging for Fix the 3 lifting rings on the leak detector: refer to the instructions in shipment (Cdt) the "Unpacking" chapter. Place the control panel in such a way that it is parallel to the detector front side.
  • Page 58 B 110 Unpacking/Packaging - Storage - Handling Packaging for shipment (Cdt) Place the upper foam. Place the box on the ensemble. Stick 2 tilt indicators (1 inside and 1 outside). adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 59 B 110 Unpacking/Packaging - Storage - Handling Packaging for 3 straps are necessary to close the box. shipment (Cdt) Remote control fixing Refer to B 400. Hose holder fixing DN 40 KF hose holder (delivered alone without centering ring, o'ring and clamp) allows to fix the hose connecting the inlet detector to the installation to be tested, during a moving or an extended storage and to keep under...
  • Page 60 B 110 Unpacking/Packaging - Storage - Handling Handling Follow the safety instructions ( B 100). To move the leak detector, follow instructions listed in "Unpacking" chapter. If the cover is removed, never apply mechanical actions to the internal calibrated leak (example: don't move the detector by pulling on the calibrated leak).
  • Page 61 B 111 Supplies delivered with the leak detector Supplies The leak detector is delivered with the following parts: Designation Designation Groundsheet (in the storage box) Exhaust nozzle Europe power cable Sub D connector cover (15 pins male) USA power cable Hose holder Maintenance kit 2 white masks...
  • Page 62 B 112 Labels on/inside the leak detector Packaging label Printed on the both packaging sides, this label indicates where are the packaging instructions in the operating manual. Label on the detector packaging Detector labels Lift the cover to see labels DISCONNECT POWER CABLE BEFORE REMOVING COVER adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 63 B 112 Labels on/inside the leak detector Located inside storage box, the identification label indicates: detector P/N its serial number its index. Serial number structuration HLDxxzzzzz: HLD = leak detector xx = detector manufacturing year zzzzz = detector serial number Located near detector identification label, this label indicates interfaces which are installed in the detector, as well as MAC addresses.
  • Page 64 B 112 Labels on/inside the leak detector Located inside DISCONNECT POWER CABLE hoses storage box, this BEFORE REMOVING COVER label reminds to disconnect the power cable before removing the cover. Located above main power switch, the label indicates that the product has been customized in factory, according to customer order.
  • Page 65 B 112 Labels on/inside the leak detector Located on each delivered LIFTING RESTRICTED lifting ring, this label indicates PLEASE SEE THE USER MANUAL that the product lifting is regulated: refer to the instructions indicated in the sheet B 110. Located on one lifting ring, this label guarantees that de leak detector has been checked and declared comply before its shipment...
  • Page 66 B 200 Neutral gas purge and inlet vent connection Purpose Neutral gas purge Used to accelerate the cleanup of the helium background noise in the pumps after detecting a significant leak. Make High Sensitivity tests easier due to the reduction and stabilization of the helium background noise.
  • Page 67 B 200 Neutral gas purge and inlet vent connection Gas characteristics Type Dry nitrogen is typically the neutral gas used but you can use any gas on the condition that it is low in helium (concentration 1 ppm). Ambient air should not be polluted with helium: no detection in a not airy room.
  • Page 68 B 220 Customizable rear panel On the detector rear panel are placed 6 tapped holes (M6). These holes are at user’s disposal additional to fix any equipment (briefcase, power cable attachment , sniffing probe attachment, maintenance kit support, ...). Customer customization Detector rear panel Detector inside 5 mm...
  • Page 69 B 240 Accessories installation Bottle hodler kit Contents Designation Bottle holder Screws and bolts kit (details below) Bottle strap Ø 145 mm/ 5.70 inches max (example: B5 type) Bottle strap Ø 180 mm/7.08 inches max (example: B11 type) M6 Key Kit 1 = Kit 2 = 1/13...
  • Page 70 B 240 Accessories installation Installation Make sure brakes are activated ( E 650). Locate the fixing points of bottle rack. Strap fixing bottle Ø 180 mm/7.08 inches max Strap fixing bottle Ø 145 mm/5.70 inches max Bottle holder fixing Fix the bottle holder with screws and bolts (kit 2).
  • Page 71 B 240 Accessories installation Bottle fixing (Cdt) 1 - Place the bottle (at the customer’s charge) on the bottle holder. 2 - Open the strap closing system and insert it into the strap locking system around the bottle leaving a little play. 3 - With the hand, close the strap closing system.
  • Page 72 B 240 Accessories installation Bluetooth The Bluetooth will be installed on the P0411 board. Place the module on its space. Bluetooth module place To be recognized by the leak detector, Bluetooth module must be C 406). selected in advanced menu ( The Bluetooth identification number, different for each Bluetooth, will be necessary for its connection to PDA: note it before putting the cover back.
  • Page 73 B 240 Accessories installation Input/Output board 3 I/O board kits are available: kits I/O 37 pin board, I/O 37 pin board with Wi-Fi integrated, I/O 37 pin board with Ethernet integrated. More details: refer to B 300. 15 pin interface (standard) Switch the detector off and disconnect the power supply cable.
  • Page 74 B 240 Accessories installation Unscrew the 6 support plate fixing screws : 3 on the detector side, 3 in the storage box bottom. Pull horizontally the support plate out. Unscrew the ground wire from the previously support plate removed. Keep it with its screw. Kits contents Each kit is delivered with: 1 support plate equipped with its I/O board,...
  • Page 75 B 240 Accessories installation Standard I/O board kit I/O board with Ethernet kit I/O board with Wi-Fi kit Kit installation Screw the ground wire from the previously support plate removed. Introduce horizontally the support plate , with wiring harnesses first: check that wiring harnesses come out 7/13 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 76 B 240 Accessories installation Screw the 6 support plate fixing screws: 3 on the detector side, 3 in the storage box bottom. Connect the both wiring harnesses of the I/O interface ( Screw ground wire connecting the support plate to the detector frame.
  • Page 77 B 240 Accessories installation Setting To use USB (standard) interface and Ethernet/Wi-Fi (option) interface: Select the interface in the Advanced menu ( C 406). Set the interface with the customer installation: B 304 Wi-Fi B 305 Ethernet B 306. P0419 board I/O 3 predefined configurations are available.
  • Page 78 B 240 Accessories installation Below details of the 3 predefined configurations. Detectors with Detectors with G = Ground P0307 board P0419 board Internal ground 1 - 2 - 3 17 - 18 External ground 12 - 21 19 - 36 - 37 Inputs (orders) Cycle start/stop Autocalibration sequence start...
  • Page 79 B 240 Accessories installation Detectors with Detectors with G = Ground P0344 board P0419 board Internal ground 17 - 18 External ground 21 - 24 19 - 36 - 37 Inputs (orders) Interface Contact open: the filament command is valid. Contact closed: the filament command is invalid.
  • Page 80 B 240 Accessories installation Detectors with Detectors with J15 connector P0323 board P0419 board Electrical ground 2 - 5 - 8 17 - 18 Inputs (orders) Helium signal memorization Autocalibration Dynamic calibration coefficient calculation Control panel locking Autozero Sniffing mode Cycle Start/Stop 24 V output Detectors with...
  • Page 81 B 240 Accessories installation Detectors with Detectors with J16 connector (ctd) P0323 board P0419 board Outputs (signals) (ctd) Helium set point No. 4 exceeded signal 4 - 23 Voltage common B Inlet pressure set point No. 1 exceeded signal 5 - 24 Detectors with Detectors with J17 connector...
  • Page 82 B 300 Controlling detector Proposed interfaces Standard interface RS 232 ( B 301) 15 pins interface ( B 302). NETWORK SERIAL INPUTS/OUTPUTS Interface as accessory or Each interface is proposed as option and accessory. option As option, it is ordered with the leak detector (one part number for detector + interface) and is placed in the delivered detector, instead of standard interface (except Bluetooth).
  • Page 83 B 300 Controlling detector RS 232 ( B 301) 37 pins input/output board with Wi-Fi 37 pins Input/output interface ( B 303) USB ( B 304) Wi-Fi ( B 305) NETWORK SERIAL INPUTS/OUTPUTS RS 232 ( B 301) 37 pins input/output board with Ethernet 37 pins Input/output interface ( B 303)
  • Page 84 B 300 Controlling detector Interfaces mechanical compatibility Bluetooth Bluetooth module can be placed on the leak detector whatever is its interface (standard, 37 pins I/O board or Profibus board). Input/output board (all They are placed where the standard interface used to be. Therefore we cannot place both boards in leak detector.
  • Page 85 B 300 Controlling detector Bluetooth B 240 input/output board Profibus board installation Data export RS 232, USB, Wi-Fi and Ethernet allows connecting PC to leak detector in order to export 3 predefined test tickets: Tests ticket Example Export Calibration with an Automatic export after an internal calibration with an internal/ internal/external external leak...
  • Page 86 B 300 Controlling detector Calibration checking ticket with an CALIBRATION INFORMATIONS: internal calibrated leak DATE|Jan/08/2007 TIME|01:37:20 current internal temperature(C)| current coef.sens| 00.54 global rate| 1.91E-07 background rate| 6.39E-11 calibrated leak-rate| 1.191E-07 target value| 1.89E-07 percent allowance (+/-)| percent allowance (+/-)| e (+/-)| RESULT(%): Test ticket...
  • Page 87 B 300 Controlling detector Connector Pin # Function Communication protocol not used Mode Asynchronous Bauds 9600 Bits not used Parity None ground Stop bit not used Parity control None not used not used + 5 V ; 500 mA Export procedure «...
  • Page 88 B 300 Controlling detector Set communication parameters. Open communication port. Red picto port opened Create a .txt file in which all predefined test tickets, automatically created, will be exported. Data export file name From this moment, all test tickets created and displayed in «...
  • Page 89 B 300 Controlling detector Example: « ADX Dialog » window 3 test tickets created Data export file name Stop data export (test tickets created). adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 90 B 300 Controlling detector Example: « Save_File.txt » file created. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 91 B 301 RS 232 Purpose The RS 232 interface allows to control the leak detector with a PC compatible computer. Connection Refer to B 400. The Sub D 9 pin femelle connector is at customer’s charge. It is necessary to allocate RS 232 to serial link 1 in the control panel advanced menu ( C 406) to activate it.
  • Page 92 B 302 15 pin Interface Purpose The 15 pin Input/Output interface allows to control the leak detector with a programmable logic controller or any other external control device. It also allows to get back a 0 - 10 V signal (1 V/decade) corresponding to the leak flow measurement.
  • Page 93 B 302 15 pin Interface Analog Output 2 adjustable analog outputs. For each, user can set its allocation and, if necessary, the start decade (scale start). There is also 1 fixed output (19-ground) for the exponent. Possible values for each output: Value Function Mantissa...
  • Page 94 B 303 37 pin Input/Output interface Purpose 37 pin Input/Output interface (in option or accessory) allows controlling: leak detector with programmable logical controller or any other external control device. customation (valves, …) with leak detector. While 15 pin interface offers only 1 input and 5 outputs specified, 37 pin I/O interface offers 6 inputs and 12 outputs, each adjustable by the user (choice of 13 functions for inputs and 25 for outputs).
  • Page 95 B 303 37 pin Input/Output interface Input/output P0419 interface board allows controlling input/output. A led is dedicated at each input/output. surveillance Board localization F 400 Board access E 110 Leds localization 6 inputs 9 outputs surveillance surveillance leds leds Internal 24 V or Set SW1 switch according to power supply type.
  • Page 96 B 303 37 pin Input/Output interface Inputs 6 optocoupled digital inputs allow running leak detector. (Orders) + 24 V I/O Detector Ground I/O Led E0 to E5 Example « 11-gnd » input is attributed to « HV Test », the hard vacuum test start function.
  • Page 97 B 303 37 pin Input/Output interface Note Examples given below show 3 typical uses of digital inputs: we advise to set the 24 V and mode as indicated in the example (example: push button with internal 24 V and impulsion mode). As 24 V and mode are adjustable, you can however set them differently.
  • Page 98 B 303 37 pin Input/Output interface DS-P relay Quantity: 2 1-20 ; 2-21 Digital relay output Functions: according to user setting Dry contact type Direct current: 60 V DC – 2.5 A max 30 V DC – 5 A max Alternating current: 250 V AC - 5 A max Diagram: Detector...
  • Page 99 B 303 37 pin Input/Output interface Note Example given below shows a typical use of digital outputs Type 24 V Diagram Mode Logical state Light Reject point Internal Light External Light Reject point MOSFET transistor Quantity: 4 6-25 ; 7-26 ; 8-27 ; 9-28 Digital Transistor output Functions: according to user setting Open collector type...
  • Page 100 B 303 37 pin Input/Output interface Example « 9-28 » output is attributed to « Press. s.pt #1 », the pressure set point # 1 function. Note Example given below shows a typical use of digital outputs Type 24 V Diagram Mode Logical state...
  • Page 101 B 303 37 pin Input/Output interface Before use, user must choose the input/output of his/her choice. Serial link 1 Refer to C 406. Serial link 2 I/O connector Saving For any modification in a "I/O connector" sub-menu, a complete saving of all set I/O parameters are proposed. The saving file will be a ".IOP"...
  • Page 102 B 303 37 pin Input/Output interface Quick View These screens can show for each output: its connection pins, its allocation (function, parameter, order), its state (allocation and contact), its activation mode. Connection Allocation pins Activation mode Contact dynamic state Allocation state Blue = not activated Green = activated Analog Output...
  • Page 103 B 303 37 pin Input/Output interface Digital Input 6 adjustable digital inputs. For each, the user can set its allocation and its activation mode. Activation on rising edge Deactivation on falling edge Activation on falling edge Deactivation on rising edge Activation/Deactivation by impulse Activation on rising edge is advised in general way.
  • Page 104 B 303 37 pin Input/Output interface Possible values for each input: Value Function None HV test Start/Stop a test in hard vacuum mode Calibration Start an autocalibration Zero Activate/Deactivate Zero function He Memo Activate/Deactivate Memo function Dynamic cal. Start a dynamic calibration Sniffer test Start/Stop a test in sniffing mode Filament...
  • Page 105 B 303 37 pin Input/Output interface For each, user can set its allocation and its activation mode. Normally Open Unused, output not switched Normally Close Unused, output switched Possible values for each output: C: closed - O: opened Setting Value Function Active Active...
  • Page 106 B 303 37 pin Input/Output interface C: closed - O: opened Setting Value Function Active Active state state (2)(3) Press s. pt # 1 Pressure # 1 set point value (2)(3) Press s. pt # 2 Pressure # 2 set point value HV Cor High vacuum signal corrected Maint.
  • Page 107 B 303 37 pin Input/Output interface Other configurations 3 predefined configurations are available. Each input/output can be reset according to needs. More information about configurations: refer to E 261). 14/15 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 108 B 303 37 pin Input/Output interface 15/15 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 109 B 304 Purpose USB allows connecting leak detector to PC. Connection Refer to B 400. Male USB plug placed on detector. USB cable is not delivered with interface: customer supplies. Compatibility with the If leak detector is also equipped with Bluetooth module, user can other interfaces select simultaneously Bluetooth (serial link 2) and USB (serial link It is not necessary to remove Bluetooth module when USB is used.
  • Page 110 B 304 Software to load is delivered in the operating manual CDRom. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 111 B 304 Insert operating manual CDRom in your CD/DVD reader. As soon as software is found in CDRom, loading starts automatically. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 112 B 304 USB port is created. To know that USB port is allocated, you must consult your device manager. Control panel System Hardware Device manager Ports (COM and LPT) In our example, USB port is allocated to COM 3. Port allocation (COM) is completely controlled by PC. If you disconnect and connect again USB cable, it is possible that allocated port has been changed: check port (COM) allocated after each cable connection.
  • Page 113 B 305 Wi-Fi Purpose Refer to A 300. Network Most of time, inside, we allow a range of 25 m in a dense environment (with big obstacles) and 60 m if there are only thin partitions to cross. Connection Refer to B 400.
  • Page 114 B 305 Wi-Fi Create a Wi-Fi network: Electronic module/PC parameters wireless link configuration network connection properties wireless networks properties Select « Wireless network » tab. Select Windows to configure your wireless network settings. Add a favorite network. Name the network «...
  • Page 115 B 305 Wi-Fi Select « Connection » tab. Connect automatically when this network is in range. Select « Association » tab. Validate (OK) « Connect » network creation. Validate information message displayed. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 116 B 305 Wi-Fi Select « Connect » network created. Validate (OK) network connection. Connection between electronic module and PC is automatic : orange led flashing on the module during connection. orange led ON permanently on the module when all is Wi-Fi module configuration Load driver «...
  • Page 117 B 305 Wi-Fi Change Wi-Fi module IP Launch « Digi Device address Discovery » software. Wi-Fi module is detected. If not, launch again detection: press on « Refresh view ». Note: Wi-Fi module appears in menus with « Digi Connect WI-ME » name.
  • Page 118 B 305 Wi-Fi If detected module IP address is not correct, appears. Detected module: incorrect address Change module IP address to be in the same sub network as your PC. Save new addresses. Values for examples Contact your Network administrator for IP addresses to set. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 119 B 305 Wi-Fi To finish IP address up date, restart connection to module (OK). Allocate a serial port to Launch « Digi Real Wi-Fi module port » software. Wi-Fi module is detected. Otherwise, launch again detection: press on « Refresh ». Select Wi-Fi module to allocate to a PC serial port, then «...
  • Page 120 B 305 Wi-Fi Select Wi-Fi module. Select a serial port number in the list and then « Finish ». The Wi-Fi virtual port selected is in the process of being created. Wi-Fi virtual port is created. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 121 B 305 Wi-Fi Check the created You can check the new Wi-Fi module port created port in your device (optional) manager. Control panel System Hardware Device manager Ports (COM and LPT) Select Wi-Fi module allocated to a PC serial port, then “Uninstall”. Wi-Fi module uninstallation adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 122 B 306 Ethernet Purpose Ethernet allows, to an user, communicating with his/her detector through an Ethernet network. Connection Refer to B 400. Female Ethernet plug placed on detector. Ethernet cable not delivered with interface: at customer’s charge. Compatibility with the If leak detector is also equipped with Bluetooth module, user other inferfaces cannot select simultaneously Bluetooth and Ethernet.
  • Page 123 B 306 Ethernet Ethernet module configuration Load driver « Digi Device Discovery.exe » driver is delivered in the operating manual CDRom of your product. Change Ethernet module Launch « Digi Device IP address Discovery » software. Ethernet module is detected. If not, launch again detection: press on «...
  • Page 124 B 306 Ethernet If detected module IP address is not correct, symbol appears. Detected module: Ethernet identification address correct address Note : MAC address is unique and peculiar to each Ethernet module. It is indicated on the module and/or identification label stuck on the electronic module ( B 112 ).
  • Page 125 B 306 Ethernet Save new addresses. Values as examples Contact your Network administrator for IP addresses to set. To finish IP address up date, restart connection to module (OK). Allocate a serial port to Launch « Digi Real Ethernet module port »...
  • Page 126 B 306 Ethernet Select Ethernet module to allocate to a PC serial port, then « Next ». Detected module to allocate to a serial port Select Ethernet module. Select a serial port number in the list and then « Finish ». The Ethernet virtual port selected is in the process of being created.
  • Page 127 B 306 Ethernet Ethernet virtual port is created. Check the Ethernet module You can check the new port created created port in your device (optional) manager. Control panel System Hardware Device manager Ports (COM and LPT) Ethernet module Select Ethernet module allocated to a PC serial port, then uninstallation “Uninstall”.
  • Page 128 B 308 Bluetooth Definition Refer to A 300. Installation Refer to B 240. Compatibility If leak detector is also equipped with Wi-Fi or Ethernet module, user cannot select simultaneously Bluetooth and Wi-Fi/Ethernet. with the other We can select simultaneously Bluetooth (serial link 2) and USB interfaces (serial link 1).
  • Page 129 B 308 Bluetooth Connection The user must configure his/her PDA so that the PDA detects Bluetooth module(s) installed on the leak detector(s), in its use area (free field: 10 meters maximum). After: the PDA may connect with only one leak detector at the same time.
  • Page 130 B 308 Bluetooth Connection (ctd) Select the desired leak detector. Password «clé de passe» to keyboard: 5555 The connection set up between PDA and leak detector Bluetooth. The connection between PDA and leak detector Bluetooth is memorized. Activate the connection. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 131 B 400 Starting-up / Switching off of the leak detector Connecting the detector to the installation Remote control (*) Inlet port DN 40 KF SD board Hose holder (*) RS 232 ( B 301 ) Input/Output 15 pin ( B 302 Main power cable Main power switch Brakes...
  • Page 132 B 400 Starting-up / Switching off of the leak detector Exhaust 1/2” G: do not block Long distance sniffer probe (*) Bluetooth (*) M6 holes for user customization Bottle holder (*) 1/8” G inlet vent ( B 200 ): do not block 1/8”...
  • Page 133 B 400 Starting-up / Switching off of the leak detector Use position The leak detector must be used in horizontal position, inlet port on the top. During leak detector use (apart from handling), make sure brakes are E 650 ). activated Storage The ASM 380 has:...
  • Page 134 B 400 Starting-up / Switching off of the leak detector Control panel fixing To free it, with a range of max. (Cdt) cable tight 1 meter, unscrew the 2 fixing screws. Keep screws and bolts to fix again if necessary the control panel on its holder. The control panel is magnetized: so, you can take it on all metallic surface.
  • Page 135 B 400 Starting-up / Switching off of the leak detector Cover locking It is possible to lock the leak detector cover (access to storage box and hoses storage box) with a padlock (at the customer’s charge). Raise the leak detector cover. Unscrew the locking plate: turn it and screw it again.
  • Page 136 B 400 Starting-up / Switching off of the leak detector Ventilation During its use: - Keep free area a 10 cm area minimum around leak detector, - Store anything under the detector. Basic vacuum rules for We recommend connecting the adixen leak detectors using pipes the installation with a diameter equal to the inlet port.
  • Page 137 B 400 Starting-up / Switching off of the leak detector Starting up Your leak detector is multivoltage (from 90 to 240 V ± 10 %): connect it to the power plug. During the first starting up after reception, you can adjust the unit, starting up the date, the hour and the language of the displays and the digital voice.
  • Page 138 Operation ASM 380 - Operating instructions Detailed contents Preliminary remarks Throughout this operating manual, you could find this type of message ““Setting” menus arborescence C 600”: it refers to a specific chapter of the operating manual. Please read it for further information.
  • Page 139 Operation ASM 380 - Operating instructions Detailed contents C 402 Test Menu - Purpose - Test methods - Correction factor - Test mode - Cycle end function - Air inlet C 403 Spectro Menu - Purpose - Tracer gas - Fil. Margin - Calibrated leak C 404 Maintenance Menu...
  • Page 140 Operation ASM 380 - Operating instructions Detailed contents C 500 Factory configuration of the leak detector parameters - Parameters configuration C 600 “Setting” menus arborescence C 700 Remote control (accessory) - Interface - Connecting - Choice - Use and display C 800 Wireless remote control (accessory) - Supplies...
  • Page 141 C 100 Getting started with the leak detector Safely for your leak detector and yourself, you can realize quickly a vacuum test and discover your leak detector. Refer to the sheet B 300 for the installation and detector starting up in case of doubt . Start/stop a test Place the blank-off flange on the detector inlet (detector state on delivery).
  • Page 142 C 110 Perform a test By default, the leak detector is set to perform a helium hard vacuum test, in the most sensitive test mode. 2 tests modes are proposed: hard vacuum and sniffing ( A 200). Hard vacuum test mode Sniffing test mode Select the hard vacuum Select the sniffing...
  • Page 143 C 200 Control panel Description Application window (touch-sensitive screen) START STAND-BY Function keys allowing the activation of the associated functions Functions allocated to the function keys Start/Stop of a test Level change Application window change, come back to home (standard display) Remote control connection (accessory) Use a finger or any object with end rounded off on the touch-...
  • Page 144 C 200 Control panel Application windows The windows content are given for example. Depending on leak detector and parameters, the display can be different. Inform the Standard operator of the display test Allows the operator Allows the operator to follow Graphic to set/configure the and to record the He signals...
  • Page 145 C 200 Control panel Standard display Display most generally used to do a test. 1 He signal digital display (green reject set point < red) 2 He signal bargraph display (adjustable scale) 3 Detector state and detection mode 4 Default information access 5 Mute function activated/desactivated indicator 6 Inlet vent function activated/desactivated indicator ( C 402...
  • Page 146 C 200 Control panel Graphic display Display used to facilitate the tests requiring a high precision, by showing the measured signal and its evolution. C 300 1 Delete/visualisate/record a plotting 2 Tracer gas signal display (in red) 3 Tracer gas signal scale (in red) 4 Time scale 5 Inlet pressure scale (in blue) 6 Inlet pressure display (in blue)
  • Page 147 C 200 Control panel Setting Menu allowing the detector setting access. C 400… C 406 Set points setting: reject set point, audio level, C 401 digital voice, He max. Method and test mode selection. Inlet vent C 402 management. Correction value. Cycle end. 3 Tracer gas selection.
  • Page 148 C 200 Control panel "Measure" display This window could be display as soon as the key is displayed. "measure" window 1 He signal digital display (green reject set point < red) 2 Detector state 3 Default information indicator 4 Zero function activated indicator 5 Signal correction function activated indicator Scales (3), (4), (5) are adjustable by pressing on the graph.
  • Page 149 C 200 Control panel Function keys 12 function keys, customized by the operator, divided on 3 lines allow: either activate directly the function, without use "Setting" menu, or adjust a set point, or display informations, or give or not the access to a limited number of functions. 3 standard configurations are proposed meeting the majority of the user's need ( C 405).
  • Page 150 C 300 Graphic display Purpose Graphic display allows to the operator to follow the measured signal and/or inlet pressure evolution in the time and to record it. 1 Delete/visualize/record a plotting 2 Tracer gas signal display (in red) 3 Tracer gas signal scale (in red) 4 Time scale 5 Inlet pressure scale (in blue) Inlet pressure display (in blue): pressure =10...
  • Page 151 C 300 Graphic display Setting Access to the graph setting menu by pressing on the graph. Display 1 Display/mask the measured signal 2 Display/mask the inlet pressure 3 Recording time parameters 4 Inlet pressure scale parameters 5 He signal scale parameters (if automatic scale deactivated) 6 Screen display time speed 7 Activate/Deactivate automatic scale 8 Automatic scale setting...
  • Page 152 C 300 Graphic display Recording Recording total time according to the sample time Sample time Sample time Maximum capacity File size 0.2 s 6 hours 33 minutes 7 Mo 30 s 983 hours adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 153 C 300 Graphic display Deletion Deletion of the screen in progress. Recording Recording allows to record measure points in the control panel: it does not save these points. (see § "Saving the recording"). The recorded points will be lost if the leak detector is switch off: if necessary, save the recording them on the SD card.
  • Page 154 C 300 Graphic display Recording (ctd) When the memory is full and if a recording is in progress, recording is automatically stopped and the message below displays: During a recording, all the detector functions are available. Every detector swiching off or control panel disconnection will deletes the memory: if necessary, save the recorded plotting on the SD card before these operations.
  • Page 155 C 300 Graphic display Zoom Zoom is only possible on a recorded plotting. Zoom on Zoom off Define the zone to enlarge Press twice on the screen as (point indicated below: 1 then point 2) : Come back to the previous sc: reen if several zooms have be Several successive zooms are done, repeat the operation until...
  • Page 156 C 300 Graphic display Measure Exact measure of one point only possible on a recorded plotting. 1 - Select the point Inlet pressure and He signal scales modification 3 - Exact display of the selected point value 1 Inlet pressure or He signal display selection 2 Measure moment regard to recording beginning 3 Mark indicating the measured point 4 Tracer gas signal value (in red) or inlet pressure (in blue) display...
  • Page 157 C 300 Graphic display Plotting saving This function allows to save on a SD card the last recorded plotting done for a future reading/analyse on PC. Saving is not automatic. It is possible to save a screen copy (.bmp) of the recorded graph or to generate a file (.txt) including the measures done.
  • Page 158 C 400 Settings Measure in Home come Purpose progress display back Set points setting: reject set point, audio level, C 401 digital voice, He max. Method and test mode selection. Inlet vent C 402 management. Correction value. Tracer gas selection C 403 Calibrated leak setting.
  • Page 159 C 400 Settings Legend Deactivated function (OFF) A function can be deactivated without modifying the associated setting. Activated function (ON). Authorized access without password. Locked access : access with password Orange key : customizable key or parameters access by tactile press on this key White key: key not customizable, for information.
  • Page 160 C 401 Set points Menu Purpose Adjustment of the next set points: He reject set point (hard vacuum and sniffing) audio alarm digital voice He max. Audio alarm and Digital voice informs the operator about the detector state or the digital voice set points actions to do.
  • Page 161 C 401 Set points Menu He max. If the signal quickly increases above He max. set point, the cycle is automatically ended and the leak detector returns to stand-by mode. On this way, the leak detector is protected from gross contamination by gross leaks.
  • Page 162 C 401 Set points Menu Probe clogged The purpose of this threshold is to check that the sniffer probe is operational. When the helium signal is lower than the set "probe clogged" reject point, an information will be communicated to the operator to check the probe.
  • Page 163 C 402 Test Menu Purpose Adjustment of the next parameters: method and test mode correction factor cycle end air inlet Test methods 2 test methods proposed: hard vacuum test sniffing test A 200 Hard vacuum test Make sure that the tested parts can withstand the pressure difference due to the hard vacuum test.
  • Page 164 C 402 Test Menu • Use the correction factor to work in a unit other one than those proposed (See board G 700 for the factor to be applied) or with an installation having its own pumping. • According to the He concentration level in the gas used for the leak detection, the displayed signal changes.
  • Page 165 C 402 Test Menu Cycle end function This function allows an automatic control of the roughing time and measurement time in hard vacuum test. Setting Activated function if "Automatic" If "automatic", set it Optional activation: Optional checking: roughing time maxi. If crossed = part bad. roughing time checked Compulsory checking: test time.
  • Page 166 C 402 Test Menu Air inlet This function allows an automatic air inlet at the end of a test in hard vacuum test. This function allows to put back to atmospheric pressure the detector inlet and so the part or volume connected. This function is secure: a confirmation request displays each time that the operator requests an air inlet.
  • Page 167 C 402 Test Menu Air inlet (Cdt) • To block the air inlet valve command, delete Inlet Vent C 405 function key ( The icon will stay in standard screen as indicator but the manual activation by operator will be deactivated.
  • Page 168 C 403 Spectro Menu Purpose Tracer gas selection Filament management (switching on/selection) Calibrated leak setting Tracer gas The tracer gas is the searched gas during a test. 3 gas are proposed: Helium 4, Helium 3 and Hydrogen. Hydrogen background Background is much higher in hydrogen. Typical background values, in cycle, detector on itself: at start ±...
  • Page 169 C 403 Spectro Menu Calibrated leak It is necessary to set the calibrated leak used for the autocalibration: use the information indicated on the calibrated leak label or its calibration certificate. In case of leak change, it is necessary to update these parameters. According to the internal or external location selected and tracer gas selected, the parameters...
  • Page 170 C 404 Maintenance Menu Purpose Setting of the maintenance follow-up counters: primary pump maintenance secondary pump maintenance filaments life time cycles counter (hard vacuum test) general detector counter (under voltage, standby or test). A message is automatically sent to the operator when the set time is reached to perform a maintenance.
  • Page 171 C 404 Maintenance Menu Primary pump ASM 380 ASM 310 Secondary pump Primary pump ACP 40 Secondary pump #1 ATH 184 HLD AMH 020 HLD % of use hours since the latest timer reset Timer reset Timer : when the set point is reached, information message display Timer balance...
  • Page 172 C 404 Maintenance Menu Events history History export at .CSV format RS 232 Code Description Date and Time of the event Event = Error (Exxx) = Warning (Wxxx) D 100 = Event (Ixxx) Events history records the last 30 events appeared. Beyond 30, the oldest recorded event will be replaced by the last one appeared and so on.
  • Page 173 C 404 Maintenance Menu Calibrations history History export at .CSV format Date and Calibration time of the result calibration Calibrations history records the last 20 calibrations realized. Beyond 20, the oldest recorded calibration will be replaced by the last one realized and so on.
  • Page 174 C 405 Configuration Menu Purpose Setting of the leak detector use parameters: hour / date / unit / language, function keys ( C 200), applicative windows, screeen parameters, password management, user levels management. Hour / Date / The update of these parameters is automatically requested during Unit / Language the first leak detector starting up by the operator: the operator can modify them at any time afterward.
  • Page 175 C 405 Configuration Menu Predifined configurations Examples (*) (*) Predefined configurations change according to leak detector model. Customized configuration Access to customized configuration. Each function key can be allocated to a choosen function by the operator: see the example next page. Thanks to the function keys, it is possible to give to the operator a limited functions access and to protect by password the other notauthorized functions of the "Setting"...
  • Page 176 C 405 Configuration Menu Example: Allocate the "Mute" function to the function Select the "Mute" function with the arrows Select the function key successive presses (key selected if white bottom). Valid the configuration the function key is now allocated to the "Mute" function.
  • Page 177 C 405 Configuration Menu Applicative windows By successive presses on the key , the different applicative windows available appear. The operator can hide one or several windows or switch around the scrolling order of these. The standard applicative window is always available: Standard applicative window always available Order of the displayed windows...
  • Page 178 C 405 Configuration Menu Standard windows parameters Max decade of the bargraph. Mini decade of the bargraph. Display/masking of the inlet pressure on the standard display. He signal display in stand-by mode. Display/masking of the cell pressure on the standard display. Screen settings Control panel parameters (= factory leaving configuration (...
  • Page 179 C 405 Configuration Menu To change access level: press an enter password. Change the level. key invalid: any setting possible picto invalid Function keys hidden Inlet pressure and cell pressure hidden START key invalid: test start only STAND-BY by RS Measured leak value and reject set point displayed only in test Access to “Setting”...
  • Page 180 C 405 Configuration Menu (ctd) Inlet pressure and cell pressure hidden START key valid STAND-BY Measured leak value and reject set point displayed only in test. Access to “Setting” menu by pressing on for a long time. Any restiction adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 181 C 405 Configuration Menu "Setting" menu locking The operator can lock the access to one or several setting menus. To access to a locked menu, the password will be ask to the operator. Enter the password (5555 by default) and validate. Lock a menu by tactile press on the opened padlock.
  • Page 182 C 405 Configuration Menu In the "Setting" window, the locked menus are indicated with a closed padlock. Change password Enter the password (5555 by default) and validate. Select "Change password": enter the new password and validate. adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 183 C 406 Advanced Menu Advanced menu is kept to leak detection experts and/or to a particular product configuration. Purpose Parameters setting connected to: advanced functions, inputs/outputs, SD card (data saving). Leak detection menu Setting of the next parameters: start-up time delay, background suppression, zero activation, Calibration,...
  • Page 184 C 406 Advanced Menu Leak detection: This function allows to remove leak detector internal background. Background suppression function Note: after autocalibration, background suppression function activated, leak detector background will be at least of 5 · 10 mbar l/s. Setting Activated function if "on" It is advised to use this function to test very small leaks it improves measurement and reading.
  • Page 185 C 406 Advanced Menu Leak detection: It allows to check that the detector is adjusted to detect the selected tracer gas and display a correct leak value. Calibration Generally, to calibrate the leak detector, a calibrated leak is used as reference.
  • Page 186 C 406 Advanced Menu Calibration = manual Calibration is made manualy, OPERATION RESERVED TO SERVICE CENTERS AND EXPERTS ONLY. The calibration checking is deactived. Other advanced methods It is also possible to do a detector autocalibration with an external calibrated leak E 410.
  • Page 187 C 406 Advanced Menu Calibration checking If calibration = "operator"/"starting", the function "calibration checking" does a calibration checking according to set parameters. The calibration checking is deactivated if calibration ="manual". The calibration checking is done with the internal calibrated leak (location parameter = internal).
  • Page 188 C 406 Advanced Menu Leak detection: Parameters available in this menu are mainly used for a leak detector manual calibration. Analyzer cell THIS TYPE OF CALIBRATION IS KEPT FOR SERVICE CENTERS. Filament selection Filament switching on. Parameters for manual calibration. Filament There are 2 filaments in the analyzer cell.
  • Page 189 C 406 Advanced Menu Leak detection: This function freezes the screen with the last test result: the Memo function measured value displays and flashes. Setting Function activation. Time delay period. Display time delay activation On : the measured leak value will flash during the time delay period set.
  • Page 190 C 406 Advanced Menu Leak detection: This function allows to calibrate the detector internal gauge. Internal Pirani gauge calibration Setting "Cycle end" function = operator (C 402). Close the detector inlet with a blank-off flange. Be sure that the detector is in hard vacuum test and high sensitiviy mode( ( C 404).
  • Page 191 C 406 Advanced Menu Input/Output menu Setting of serial links parameters serial link 1: RS 232 (serial) serial link 2: Bluetooth Input/Output: Serial link 1 Basic/Speadsheet/ B 300 Connection: Advanced modes Type User cannot use simultaneously all interfaces: it must allocate one interface at both serial links (1 and 2).
  • Page 192 C 406 Advanced Menu Settings 5 modes are proposed: Basic, Spreadsheet, Advanced, Export Data and RC 500. Basic (standard) It allows continuous data acquisition sent to Hyperterminal (or « ADX Dialog », free adixen software G 800) according to a defined period.
  • Page 193 C 406 Advanced Menu Input/Output: Same "Serial link 1": refer to Serial link 2 this subsection for details. Input/Output: In standard, the leak detector is equipped with a 15 pin interface. This interface allows essentially recovering the 0/10 V He signal I/O connector corresponding to leak flow measurement.
  • Page 194 C 406 Advanced Menu SD card menu The SD card allows: to load leak detector parameters, to save leak detector parameters, to save recorded test sequences C 300, to visualiaze .bmp files on the applicative window C 300. All SD cards in the shop can be used except cards with High Capacity technology, whatever is its capacity.
  • Page 195 C 406 Advanced Menu Command (RS 232 code) Read value Parameters command Fil. sens. coeff. (?CF) 669-03100-02 [=CF669-031] [=CF100-022] Hours counters val. (?CH) 004860026400000 Communication param. 38N2 (?CO) ?CP (?CP) 800-02000+00655+02 [=CP800-02000+00655+02] Current Det. status (?CY) Date (?DA) 112508 Memorized defaults (?ER) RS flow control used (?FC) [!NU] Internal calib.
  • Page 196 C 406 Advanced Menu Command (RS 232 code) Read value Parameters command ?RD3 (?RD3) 019013 [=RD3019013] ?RD4 (?RD4) 000031 [=RD4000031] ?RD6 (?RD6) [=RD61] ?RD9 (?RD9) ?RDA (?RDA) 101597 [=RDA101597] ?RDB (?RDB) 096419 [=RDB096419] ?RDC (?RDC) [=RDC] ?RDE (?RDE) ?RDF (?RDF) ?RDG (?RDG) Discharge protocol (?AK) [!NK]...
  • Page 197 C 406 Advanced Menu Command (RS 232 code) Read value Parameters command HV pump speed (?V1) 00003D Rough1 pimp speed (?V2) 00003D ?VA2 (?VA) 00024 T. base spreadsheet (?VE) 000001 [=VE000001] (?VO) (?VO1) [=VO1138] (?VO2) [=VO2141] (?VT) [=VTA] (?ZE) (?ZR) [=ZRD] (?AC3) 157-10...
  • Page 198 C 406 Advanced Menu Command (RS 232 code) Read value Parameters command (?CES) 001006 (?CET) 0000001 Checksum detector (?CKS) 6CD2 Elec. Zero 0 to 1023 (?ZEL) 0668 [=ZE0668] Acc Voltage1/10V (?AVO) 1355 [=AVO1355] ?RDR (?RDR) 000110 [=RDR000110] ?CPI (?CPI) ?PPI (?PPI) ?NPI (?NPI) Filament defaults (?FMD) Cell soft.
  • Page 199 C 406 Advanced Menu Command (RS 232 code) Read value Parameters command Hardkeys#6 001000000 [>HK5001000000] Hardkeys#7 004000000 [>HK6004000000] Hardkeys#8 003000000 [>HK7003000000] Hardkeys#9 010000000 [>HK8010000000] Hardkeys#10 012000000 [>HK9012000000] Hardkeys#11 012000000 [>H10012000000] Hardkeys#12 012000000 [>H11012000000] Luminosity setting [>LUM254] Ecran#0 [>EC0001] Ecran#1 [>EC1002] Ecran#2 [>EC2003] Ecran#3...
  • Page 200 C 500 Factory configuration of the leak detector parameters Parameters The following list indicates the factory configuration of the leak configuration detector parameters. When the leak detector is switched off, all set parameters are memorized and values are kept for the next start-up. We advice you to note in the “Customer modification“...
  • Page 201 C 500 Factory configuration of the leak detector parameters Configuration Parameters Factory Vacuum Method High sensitivity Mode Hard vacuum correction C 402 1.00E+00 Hard vacuum correction value Sniffing correction 1.0E+00 Sniffing correction value Operator Cycle end Roughing time activated 00:10 Roughing time 00:10 Measure time...
  • Page 202 C 500 Factory configuration of the leak detector parameters Configuration Parameters Factory Language Configurated by the operator at the 1 leak detector start Unit Date Time C 405 Password 5555 Function keys config. Level 3 Graph application screen selected Vacuum circuit application screen selected Setting application screen selected He high decade...
  • Page 203 C 500 Factory configuration of the leak detector parameters Configuration Parameters Factory Memo function activated Display timer activated Timer (mm:ss) 00:10 Background suppression C 406 Zero activation operator Trigger timer Value 5.0E-07 Timer (mm:ss) 00:10 Autocalibration manual Cal. check manual Every (cycles) 0050 Every (hours)
  • Page 204 C 500 Factory configuration of the leak detector parameters Configuration Parameters Factory None Digital Transistor output # 2 (8 – 27) None Digital Transistor output # 3 (7 – 26) Digital Transistor output # 4 (6 – 25) None C 406 Sniffing test Digital Relay output # 5 (5 –...
  • Page 205 C 600 «Setting» menus arborescence Nota: Values given for example adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 206 C 600 «Setting» menus arborescence adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 207 C 600 «Setting» menus arborescence Nota: Values given for example adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 208 C 600 «Setting» menus arborescence Nota: Values given for example adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 209 C 600 «Setting» menus arborescence Nota: Values given for example (*) Adjustable only if calibration = operator adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 210 C 600 «Setting» menus arborescence Nota: Values given for example Standard (15 pin interface) = without 37 pin I/O interface in option/accessory Standard 15 pin adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 211 C 600 «Setting» menus arborescence Nota: Values given for example With 37 pin I/O interface option/accessory 37 pin I/O interface (option/acc.) adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 212 C 700 Remote control (accessory) The remote control is equipped with magnets allowing the operator to place it on a metallic surface. The operator can read the helium signal and has access to control keys such as cycle command, autocalibration and auto-zero. Interface ZERO INLET...
  • Page 213 C 700 Remote control (accessory) Connecting B 210 Choice 3 different units can be selected in the leak detector but only one unit is available on the remote control. So the operator should choose the remote control according to of the operation unit chosen.
  • Page 214 C 700 Remote control (accessory) Use and display (ctd) Zero function In order to start the zero function, operator can use the ZERO control key on either the control panel or the remote control. Display Two indicators are ON when the zero function is activated: the ZERO indicator, the zero scale indicator.
  • Page 215 C 800 Wireless remote control (accessory) With the RC 500 WL wireless remote control, the user can start a test, activate the ZERO function and display measured signal value. The calibration cannot be start from the remote control: it can be start only from the leak detector.
  • Page 216 C 800 Wireless remote control (accessory) Remote control POS. DESCRIPTION presentation Remote control Start/Stop Test Start/Stop Zero function Touch display Operating led Charge led Remote control Start/Stop Switch on the remote control pressing briefly on the button. Switch off the remote control pressing at least 2 s on the button.
  • Page 217 C 800 Wireless remote control (accessory) POS. DESCRIPTION USB connection 3.5 mm jack plug Wall plug-in power supply plug Connection USB Insert a USB stick (FAT formatted) to record data 3.5 mm jack plug Allows connecting stereo headphones with 3.5 mm jack plug and > 2 x 32 Ohm impedance.
  • Page 218 C 800 Wireless remote control (accessory) Operation display Lightly pressing on the button/symbol with a finger or a blunt pen allows accessing to functions available on the display. POS. DESCRIPTION Lock/Unlock button Press 2 s the button allows locking all the operation display. Button then becomes dark.
  • Page 219 C 800 Wireless remote control (accessory) Main menu Access: press Allows setting remote control parameters. Back Back to operation display Connect / Search for a receiver (radio transmitter) connected to a Disconnect leak detector. Trigger Remote control reject point setting (mantissa and exponent) Scale Scales setting for graph and bargraph...
  • Page 220 C 800 Wireless remote control (accessory) Connect / Disconnect Search for a receiver (radio transmitter) connected to a leak detector. If no connection is found within 20 s in the receiver field, search is aborted. If devices with which a connection is possible are found in the field, they are displayed in the connectable devices list.
  • Page 221 C 800 Wireless remote control (accessory) Reject point set in the remote control ( ) does not correspond to the reject set point set in the leak detector: it is only the reject point set in the remote control which causes the remote control audio alarm start.
  • Page 222 C 800 Wireless remote control (accessory) Scale Scales setting for graph and bargraph Confirm settings with «OK». Q(t) axis) Opens a sub-menu allowing selecting: A linear or logarithmic display For logarithmic display, the number of decades displayed: select the decades number between 1 and 15 with buttons ▼...
  • Page 223 C 800 Wireless remote control (accessory) Volume Audio level setting for leak detector and remote control Loudspeaker audio level can vary according to 15 levels (level 0 = volume is turned off). Set the remote control audio level with buttons ▼ and ▲ (selected value is displayed in the centre).
  • Page 224 C 800 Wireless remote control (accessory) Recorder Measurements recording Copy and delete recorded data files Confirm settings with «OK». 10/19 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 225 C 800 Wireless remote control (accessory) Settings Opens a sub-menu allowing: Starting/stopping measurements recording: «auto record on» selected, new data file recording will start as soon as the leak detector is in test. Recording will be stop as soon as the leak detector is no more in test and the data file will be closed.
  • Page 226 C 800 Wireless remote control (accessory) Info Other information about battery, wireless connection and current software version. Search in the 5 information pages the desired information with buttons ▼ and ▲. Return to main menu with «OK». 12/19 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 227 C 800 Wireless remote control (accessory) Misc Setting of the language, time, date and display backlight. Time Open a sub-menu allowing setting time. Each field to set can be selected with buttons W and X. The selected field is marked red and can be changed.
  • Page 228 C 800 Wireless remote control (accessory) Language Opens a sub-menu allowing selecting the language. Languages proposed are: German – English – French – Spanish – Russian- Chinese. Select the desired languages with buttons ▼ and ▲ (selected value is displayed in the centre) and confirm «OK».
  • Page 229 C 800 Wireless remote control (accessory) Power (display Opens a sub-menu allowing backlight) setting display backlight and remote control automatic switch off. Display backlight can be decreased after a period from 15 s to 10 mn. This reduces the power consumption and extends the battery use time.
  • Page 230 C 800 Wireless remote control (accessory) With internal Bluetooth Connection to the leak detector internal Bluetooth module. In «Advanced» menu of the leak detector, select «Serial link 2 = Bluetooth» ( C 406). To establish wireless connection, refer to «Main menu: Connect» chapter.
  • Page 231 C 800 Wireless remote control (accessory) After starting up, a start screen with a «Welcome» message displays. The RC 500 WL remote control search a connection with a leak detector: If no connection is possible «No data connection» message displays. If a connection is established with a detector, operation display displays.
  • Page 232 C 800 Wireless remote control (accessory) If the leak detector calibration is set on «Starting», an autocalibration is automatically launched after «Starting detector» mode and this mode is indicated on the remote control. «Calibration» mode «Start/Stop» button «Start/Stop» button on the remote control works in the same way as that situated on the leak detector.
  • Page 233 C 800 Wireless remote control (accessory) «Measure» mode «Measure» mode (digital/bargraph display) (graphic display) Note: Press «Start/Stop» button more than 10 s allows resetting the remote control. «ZERO» button «ZERO» button on the remote control works in the same way as that situated on the leak detector.
  • Page 234 C 900 Long distance sniffer probe and Helium spray gun (accessories) Please refer to the specific sheets for the instruction: Long distance sniffer probe Helium spray gun G 500 G 400 adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 235 G 100 Declaration of conformity adixen Vacuum Products - ASM 380 Operating instructions...
  • Page 236 G 600 Service Pfeiffer Vacuum offers On-Site maintenance for many products) first-class customer Overhaul / repair in the nearby Service Location service! Fast replacement with refurbished exchange products in mint condition $GYLFH RQ WKH PRVW FRVWHI¿FLHQW DQG TXLFNHVW VROXWLRQ Detailed information, addresses and forms at: www.pfeiffer-vacuum.com (Service).
  • Page 237 Pfeiffer Vacuum stands for innovative and custom vacuum Vacuum Solutions from a single Source solutions worldwide, technological perfection, competent advice and reliable service. From a single component to complex systems: We are the only Complete range of products supplier of vacuum technology that provides a complete product portfolio.