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Summary of Contents for AXITEC AXIstorage Li SV1
- Page 1 Installation Instruction AXIstorage Li SV1 AXITEC Energy GmbH & Co. KG, Otto-Lilienthal-Str. 5, 71034 Böblingen, Germany, +49 7031-6288-5173, www.axitecsolar.com...
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Page 2: Table Of Contents
This manual introduces the AXIstorage Li SV1 from Axitec. The AXIstorage Li SV1 is a high voltage Lithium-Ion Phosphate Battery storage system. Please read this manual before you install the battery and follow the instructions carefully during the installation process. If there is any confusion, please contact Axitec immediately for advice and clarification. - Page 3 . 17 3.4.6 Battery Modules and Control Module (BMS) pile up ..........17 3.4.7 Installation of the metal mounting rails..............18 3.4.8 Locking of the control Module’s fix screw on left and right side ....... 20 3.5 Cables connection ......................21 3.5.2 Cables ..........................
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Page 4: Safety
Safety The AXIstorage Li SV1 is a high voltage DC system, operated by skilled/qualified personnel only. Read all safety instructions carefully prior to any work and observe them at all times when working with the system. Incorrect operation or work may cause: injury or death to the operator or a third party;... -
Page 5: Symbol Explanation
1.1 Symbol explanation Lethal voltage! Battery strings will produce HIGH DC power and can cause a ⚫ Danger lethal voltage and an electric shock. Only a qualified person can perform the wiring of the battery ⚫ strings. Risk of battery system damage or personal injury DO not pull out the connectors while the system is working! ⚫... - Page 6 Symbol Do not place near open flame in label Symbol Do not place in an area accessible for children and pets. in label Symbol Recycle label. in label Symbol Label for Waste Electrical and Electronic Equipment (WEEE) in label Directive (2012/19/EU) Symbol Symbol of CE-conformity in label...
- Page 7 Warning: Whenever working on the battery, wear suitable personal protective equipment (PPE) such as rubber gloves, rubber boots and goggles. Warning: The AXIstorage Li SV1 system’s working temperature range: 0℃ ～ 50℃; Optimum temperature: 18℃～28℃. Conditions out of the working temperature range may cause the battery system over / low temperature alarm or protection which further leads to a cycle life reduction as well as it will affect the warranty terms.
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Page 8: Before Connecting
1.2 Before Connecting 1) After unpacking, please check the product and packing list first. If a product is damaged or if there is a lack of parts, please contact the local retailer; 2) Before installation, be sure to cut off the grid power and make sure the battery is in the switched-off mode;... -
Page 9: System Introduction
System Introduction 2.1 Product Introduction The AXIstorage Li SV1 is a high voltage battery storage system based on lithium iron phosphate batteries, which is a new energy storage product of Axitec. It can be used to provide reliable power for various types of equipment and systems. AXIstorage Li SV1 is especially suitable for those application which require high power output, limited installation space, restricted load-bearing and long cycle life. -
Page 10: Specifications
2.2 Specifications 2.2.1 System parameter Product Type AXIstorage Li SV1 Cell Technology Li-iron (LFP) Battery System Capacity(kWh) 10.65 14.20 17.76 21.31 24.86 Battery System Voltage(Vdc) Battery System Capacity(AH) 74Ah Battery Controller Name BMS SV1 Battery Module Name Energypack SV1 Battery Module Quantity(pcs) Battery Module Capacity(kWh) 3.552... -
Page 11: Battery Module (Energypack Sv1)
.2.2 Battery Module (Energypack SV1) Product Type Energypack SV1 Cell Technology Li-ion (LFP) Battery Module Capacity (kWh) 3.552 Battery Module Voltage (Vdc) Battery Module Capacity (Ah) Battery Module Serial Cell Quantity (pcs) Battery Cell Voltage (Vdc) Battery Cell Capacity (AH) Dimension (W*D*H, mm) 600*380*170 Weight (kg) -
Page 12: Control Module Bms Sv1 (Internal Power Supply)
2.2.3 Control Module BMS SV1 (internal power supply) Control Module (BMS SV1) Display Panel LED Button Short Press activates the LED panel for 20sec. Long Press When status LED is fast flashing blue ●, release the button, (more than then the baud rate of RS485 is 115200. 5sec) When status LED is fast flashing orange ●, release the button, then the baud rate of RS485 is 9600. -
Page 13: Led Indicators Instructions
Battery Module Status Blue solid Normal Orange solid Individual module alarm protection. See trouble shooting steps in section 5.1 System Capacity System SOC Each LED indicates 25%SOC LED Indicators Instructions Condition Note Self-checking Blue, Flashing All flashing Battery Module Status off. See Self-checking Orange, trouble shooting... - Page 14 Control Module (BMS SV1) Cable Panel Power Switch ON: main breaker ON, it is now possible to turn on the battery system by start button. OFF: system turns off completely, no power output. Caution: When the breaker is tripped off because of over current or short circuit, wait at least 30min before turning on again, otherwise it may cause damage to the breaker.
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Page 15: Definition Of Rj45 Port Pin
Power Terminal (+/-) For connecting the power cables between battery system and Inverter. Communication Terminal (RS485 / CAN / RS232) RS485 Communication Terminal: (RJ45 port) follow MODBUS 485 protocol, for communication between battery system and inverter. CAN Communication Terminal: (RJ45 port) follow CAN protocol, for communication between battery system and inverter. -
Page 16: Installation
Installation 3.1 Required Tools The following tools are required to install the battery pack: Wire Cutter Crimping Modular Plier Cable Ties Screwdriver Set Electric Screwdriver Adjustable Wrench Sleeve Piece 600VDC Multimeter NOTE Use properly insulated tools to prevent accidental electric shocks or short circuits. If insulated tools are not available, cover the entire exposed metal surfaces, except their tips, with available insulated alternatives (insulating tape). -
Page 17: System Working Environment Checking
The aeration shall avoid high salinity, humidity or temperature. Caution: The AXIstorage Li SV1 system has IP55 protection. But please avoid frost or direct sunlight. Conditions out of the working temperature range will cause the battery systems over / low temperature alarm or protection trigger which further leads to cycle life reduction. -
Page 18: Handling And Placement Of The Base
In cold area a heating system is required. B. The AXIstorage Li SV1 system must not be immersed in water. The battery base cannot be placed in rain or other water sources. As a suggestion, the base’s height shall be >300mm above the ground. -
Page 19: Mounting And Installation Of The Base
ENERGYPACK LI SV1 Battery Module Energypack LI SV1 battery module EPE foam No additional kits needed for AXIstorage Li SV1 installation. 3.4.5 Mounting and installation of the base The base must be fixed installed on the basement with 4pcs M8×80 foundation bolts. -
Page 20: Battery Modules And Control Module (Bms) Pile Up
3.4.6 Battery Modules and Control Module (BMS) pile up Handle the modules above the red marked edgings on both sides. Caution: If hands are under this red marked side, hands will get hurt. Danger: when the battery is connected together with the base, the internal sockets still have high voltage DC power from serial connected battery modules (battery module can’t be turned off). -
Page 21: Installation Of The Metal Mounting Rails
3.4.7 Installation of the metal mounting rails In the control module’s package there are 2pcs short and 2pcs long metal mounting rails. Fix these metal mounting rails at both back side corners. V220308... - Page 22 V220308...
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Page 23: Locking Of The Control Module's Fix Screw On Left And Right Side
3.4.8 Locking of the control Module’s fix screw on left and right side V220308... -
Page 24: Cables Connection
Caution: Wrong communication cables connection will cause a battery system failure. 3.5.1 Grounding The AXIstorage Li SV1 has three grounding points, where the grounding cable can be connected (above the right side of top metal mounting rail screw or beside both sides of the screw in the base). -
Page 25: Cables
3.5.2 Cables Note: For the power cables, water-proof connectors are used. To disconnect, a special tool is required. Do not pull out directly. Note: For communication cable use RJ45 connector and water-proof cover(M19-RJ45) matched with controller connection port. V220308... -
Page 26: Switching On The System
3.5.3 Switching on the System Warning: Double check all the power cables and communication cables. Make sure the voltage of the inverter/PCS is same level with the battery system before connection. Check if all the power switches are OFF. Steps for switching system on: 1) Check if all cables are connected correctly. -
Page 27: Switching The System Off
Warning: If there is a failure during the self-check, you must first debug the failure and then go to the next step. If the “STATUS” lamp shows orange from the beginning, it means that there has been some failure in the battery string. The Power relays in the BMS will open, you must debug first. Note: The LED lamp will be off after 20sec without any operation. -
Page 28: System Debug
Caution: Before replacing the battery module for service, charge/discharge the existing battery modules until its voltage is similar to the voltage of the replacement. Otherwise the system needs long time to do the balancing for this replaced battery module. System Debug This system debug is for the Battery Energy Storage System (BESS). -
Page 29: Maintenance
Maintenance 5.1 Trouble Shooting: Danger: The AXIstorage Li SV1 is a high voltage DC system, operated by qualified and authorized persons only. Danger: Before checking the failure, check all cable connections and if the BESS can turn on normally or not. -
Page 30: Replacement Of Main Components
5.2 Replacement of main components Danger: The AXIstorage Li SV1 is a high voltage DC system, operated by qualified and authorized persons only. Danger: Before replacing a main component, shut down the maintenanced battery string’s power. - Page 31 5.2.1.3 Dismantle D+ and D- Power Cable, Communication Cable and Grounding Cable. 5.2.1.4 Dismantle the control Module’s fix screws of left and right side. And dismantle the fix metal mounting rails. 5.2.1.5 Move the control module and each battery module one by one. Danger: when battery is connected together with the base, the internal sockets still have high voltage DC...
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Page 32: Replacement Of Control Module (Bms)
5.2.1.8 Install back the grounding Cable, Communication Cable and the D+ and D- Power Cables. 5.2.1.9 Turn on the battery string. Refer to chapter 3.5.3. 5.2.2 Replacement of Control Module (BMS) 5.2.2.1 Turn off the whole battery string’s power. Make sure the D+ and D- terminals are without power. -
Page 33: Battery Maintenance
5.3 Battery Maintenance Danger: The maintenance of the battery must be done by qualified and authorized personnel only. Danger: For some maintenance, the system must be turned off at first (Cables Inspection and Output Relais Inspection). 5.3.1 Voltage Inspection: [Periodical Maintenance] Check the voltage of the battery system through the monitoring system. Check the system whether there are abnormal voltages or not. -
Page 34: Remarks
2. In particular, special rules for the carriage of goods on the road and the current dangerous goods law, specifically ADR (European Convention on the International Carriage of Dangerous Goods by Road), as amended, must be observed. Any further questions, please contact Axitec: energy@axitecsolar.com V220308... -
Page 35: Annex 1: Installation And System Turn On Progress List
Annex 1: Installation and System Turn ON Progress List Tick after Item Remark completion The environment is meeting all technical requirements. 3.3.1 Cleaning 3.3.2 Temperature Refer to chapter ☐ 3.3.3 Fire-extinguisher System 3.3.4 Grounding System 3.3.5 Clearance Refer to chapter ☐... -
Page 36: Annex 2: System Turn Off Progress List
Soft-off the inverter through inverter’s control panel. 3.5.4. Turn off the switch between inverter and this battery string (AXIstorage Li SV1), or turn off the power switch of Refer to chapter ☐ inverter, to make sure no current flows through this 3.5.4.
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